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Owner’s Manual  |  

GPR-25 Regulator

 

14 

Carmanah Technologies Corp. Copyright © 2007 
Document number: GPR-25_Manual_v4.doc 
Last revised: June 21, 2007 

 

Building 4, 203 Harbour Road 
Victoria, British Columbia 
Canada  V9A 3S2 

5.  Ensure  the  product  is  not  shipped  collect,  unless  approved  by  management  prior  to  Carmanah 

receiving said product, or 

THE PACKAGE WILL BE REFUSED

.  

6.  Test  items  or  items  that  are  not  under  warranty,  or  units  that  are  not  defective,  will  be  charged  a 

minimum bench charge of ($50.00 US) plus taxes and shipping.   

7.   A 15% restocking charge will be applied on goods returned and accepted as “new” stock. 

 
 

13.  PHOTOVOLTAIC SYSTEM GLOSSARY 

Ampere

:  A unit of electrical current. Designates the number of electrons flowing per second through a 

conductive material. 
 

Ampere-Hour

  (

Ahr

):    A  unit  of  energy,  typically  referring  to  battery  capacity.  One  ampere  of  current 

flowing for one hour. 
 

Azimuth  of  the  Sun

:    The  angular  measure  between  due  south  and  the  point  on  the  horizon  directly 

below the sun. 
 

Array

:  A number of photovoltaic modules electrically connected to produce a single electrical output. 

 

Angle of Incidence

:  The angle between a ray of sunlight striking a surface and a line perpendicular to 

that surface. Rays perpendicular to a surface have a zero angle of incidence. 
 

Battery

: Two or more electrochemical cells connected to provide energy storage. 

May be used to designate one cell. PV system batteries may be “sealed” or “wet acid”. 
 

Blocking Diode

:  A diode application that prevents a battery from discharging through the array at night 

or if the array becomes shaded. Most charge controllers are equipped with a blocking diode. 
 

Charge  Controller

:    The  PV  system component  that  controls  the battery’s  state  of  charge. It  may  also 

provide other system control functions. 
 

Charge Rate

:  The current applied to a battery to restore its energy capacity. The battery manufacturer 

will usually have a recommended charge rate for their product. The rate is typically 10 –20 percent of the 
amp hour capacity at the 20-hour rate. 
 

Current

:  DC or Direct Current is the type of electron flow provided by a battery or solar cell, which flows 

in one direction. The unit for current is ampere or amp for short and designated by the letter 

I

 

Cycle 

One battery cycle equals one discharge and one charge. 

 

Deep  Cycle  Battery

 

Batteries  that  are  designed  to  discharge  as  much  as  80%  of  their  capacity  as 

opposed to engine-starting or “shallow cycle” batteries which are designed for heavy cranking but will not 
stand up to repeated deep discharges. 
 

Depth of Discharge

:  A measure of how much energy has been withdrawn from a battery, expressed as 

a percentage of full capacity. A 100 Ahr battery from which 30 Ahr has been withdrawn has undergone a 
30%  depth  of  discharge  (DOD).  This  term  is  the  inverse  of  state  of  charge  (SC);  the  example  battery 
would be at 70% SC. 
 

Diode

: A semi-conductor device that allows current to flow in one direction only.  

 

Equalization

:  The process that equalizes the specific gravity of all the cells in a battery by means of a 

controlled overcharge that breaks down sulfation on the battery plates. Most inverter/chargers and some 
charge controllers are equipped with this feature.  
 

Grid-Connected

:  A power system interconnected with the grid (or 

mains

) of the local electric utility. Also 

referred to as 

utility-interactive. 

 

Hybrid System

:  A power system consisting of two or more energy sources (e.g., a PV array and a wind 

generator.) 

Содержание GPR-25

Страница 1: ...OWNER S MANUAL GPR 25 Regulator ...

Страница 2: ......

Страница 3: ...4 Choosing a Location 5 5 Installation Instructions 6 6 Operating Instructions 6 7 Monitoring 7 8 Normal Status Scenarios 7 9 Before You Read Troubleshooting 8 10 Troubleshooting Problems 8 10 1 Problems with both Voltage Current 8 10 2 Problems with Voltage 9 10 3 Problems with Current 10 10 4 Miscellaneous Problems 11 11 Wiring Diagram 12 12 Limited Warranty 13 12 1 General Warranty Issues 13 12...

Страница 4: ...ted Current Continuous Array Isc 25 A 4 25 x 7 5 x 1 6 in Array Voltage Max Voc 26 V Quiescent Current 20 mA Hardware 8 32 Current Consumption Charging Typ 20 mA Voltage Drop Array to Battery Typ 0 8 V Weight 172 grams Charge Termination Selectable 14 1 14 4 0 2 V 6 ounces Charge Resumption 13 0 0 3 V Operating Temperature Range 40 to 85 C Fuse 25 Amp AGC 40 to 185 F LCD Operating Temperature 10 t...

Страница 5: ...ng system Isc current is not to exceed 25 A The voltage of the array is the rated open circuit voltage Voc of the solar module and is not to exceed 26 V If your solar system exceeds these ratings contact your dealer for a suitable regulator alternative 3 Tools and Materials Needed Drill with 3 32 and 3 8 bits UV Wire Module s to GPR 25 Keyhole or Jigsaw Battery Wire GPR 25 to Battery Phillips Scre...

Страница 6: ...le Use colored wires or mark the wire ends with tags A reverse polarity contact however brief will blow the regulator fuse and may damage the unit 4 Jumper setting for sealed or flooded batteries Refer to the wiring schematic 5 Wiring the GPR 25 Wire the GPR 25 according to the wiring schematic Run wires from the solar modules and the batteries to the location of the GPR 25 Keep the solar module s...

Страница 7: ...tery s state of charge during the charging cycle When the far right green LED is blinking the batteries are almost full Yellow indicates that the batteries are below 12 0 V and that the loads should be turned off Red indicates the voltage has fallen below 10 V and the battery is dead Disregard the bar graph reading if the battery is disconnected 8 Normal Status Scenarios These are all normal opera...

Страница 8: ...rror present that may be accentuated when compared with readings from another voltmeter There may be a slight difference between the battery voltage displayed on the LCD screen and the battery voltage measured at the battery terminals When troubleshooting using a voltmeter check both the battery voltage at the regulator battery terminals and battery voltage at the battery terminals If a difference...

Страница 9: ...ause 1 Battery or fuse connection 2 Excessive voltage drop from batteries to regulator 3 Incorrect calibration of the voltage meter How to tell 1 Check the voltage at the regulator terminals labeled Battery with a multimeter and compare with a reading at the battery terminals If there is a voltage discrepancy of more than 0 5 V there is an excessive voltage drop Remedy 1 Check the fuse Check all c...

Страница 10: ...orrect configuration Tighten all connections Check wire gauge and length of wire run Refer to Suggested Minimum Wire Gauge in section 5 2 Clean modules clear obstruction or wait for conditions to clear 3 If the voltage of a non connected module open circuit is lower than 15 volts contact the manufacturer Voltage Reading N A Charge Light N A Current Reading Zero Time of Day Daytime Possible Cause 1...

Страница 11: ...ltimeter is rapidly increasing and decreasing the battery is going bad the battery bank is too small or this is a normal condition Unfortunately there is no way to differentiate Possible solutions are to test individually the physical battery status using a hydrometer Consult your battery manufacturer s manual for more information 3 If the voltage on the multimeter is stable while the current read...

Страница 12: ...Owner s Manual GPR 25 Regulator 12 Carmanah Technologies Corp Copyright 2007 Document number GPR 25_Manual_v4 doc Last revised June 21 2007 11 Wiring Diagram ...

Страница 13: ...3 Warranty repair and or evaluation will be provided only at the Victoria British Columbia facility of Carmanah Units for such repair and or evaluation must be returned freight prepaid to Carmanah with a written description of any apparent defects Carmanah will not be required at any time to visit the installation site wherein Carmanah products are subject to warranty repair and or evaluation 4 On...

Страница 14: ... a blocking diode Charge Controller The PV system component that controls the battery s state of charge It may also provide other system control functions Charge Rate The current applied to a battery to restore its energy capacity The battery manufacturer will usually have a recommended charge rate for their product The rate is typically 10 20 percent of the amp hour capacity at the 20 hour rate C...

Страница 15: ...tial when it is disconnected from the rest of the PV system Parallel Connection Electrical connection where the positive terminals of a number of devices are connected together as are their negative terminals The output voltage is usually limited to the device with the lowest voltage and the total current is the sum of the current of all the devices Photovoltaic PV Capable of producing a voltage w...

Страница 16: ...ing reduced battery capacity and shortening the life of the battery If caught in time equalization will remove the buildup of sulfation Voltage The electrical potential between two points Voltage is analogous to water pressure in that it pushes the electrons or current through a conductor The unit for voltage is volt and designated by the letter V Wet Acid or Flooded Batteries The most common type...

Страница 17: ... Mounting Template Four 4 Mounting Holes Use 8 32 Self Tapping Screws Step 1 7 Cutting Line for Flush Mounting Use Jigsaw Step 1 Outside Faceplate Edge IMPORTANT Use this template insert to mount your faceplate ...

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