203. BEARING, COUNTERSHAFT
300. HOUSING, REAR (2WD)
302. RETAINER, OUTPUT SHAFT BEARING (2WD)
304. BOLT, 22 N-m (16 LBS. FT.)
305. BOLT, 22 N-m (16 LBS. FT.)
3707r5192
27. Output shaft bearing snap ring (43) (4WD only).
28. Tap housing with a rubber mallet and remove rear
housing from assembly (figures 12 and 13).
29. Output shaft bearing retainer (302) (2WD models
only) (figure 12).
30. Shift forks (100 and 101) (figure 14).
31. Reverse idler gear (46).
32. Countershaft (53).
33. Bearing (203) (2WD models only).
• Slide the snap ring (43) away from the rotor to
make clearance for J 21427-01 (figure 15).
34. Speed sensor rotor (45) using J 21427-01 and
J 24420-B (2WD models only).
• Do NOT reuse rotor after romoval.
35. Snap ring (43) (2WD models only).
36. Snap ring (44) (2WD models only).
37. Bearing assembly, output shaft (33) (2WD models
only).
38. Mainshaft assembly (4) or (5) (figure 14).
important
• L e a ve th e s y n c h ro n iz e r ring (2) on th e
third-fourth synchronizer assembly (7) to pre
vent the synchronizer detent balls (9) from pop
ping out.
39. Input shaft gear (1) and pilot bearing (3).
M A IN SH A FT DISASSEMBLY
Disassemble (Figures 16 through 21)
❖
Tools Required:
Hydraulic Press
J 36513 Gear and Bearing Separator Plate
1. Snap ring (6) (figure 16).
N O T IC E : O p t i o n a l m e t h o d in f i g u r e 1 6 c a n b e
u s e d i f t h e s e r v ic e p r e s s b e d is n o t w id e
e n o u g h f o r t h e f i r s t s p e e d to p a s s t h r o u g h .
T h is m e t h o d c a n b e u s e d to t o t a l ly d is a s s e m
b ly t h e m a in s h a f t , i f n e c e s s a r y .
2. Third-fourth synchronizer assembly (7), synchroniz
er rings (2), and third speed gear (13) using
J 36513 and hydraulic press.
A. Scribe on hub and sleeve so the parts can be
reinstalled in the same position.
B. Leave the synchronizer rings (2) to prevent the
synchronizer detent balls (9) from popping out.
3. Third gear needle bearing (14).
4. Collar (15) and spacers (16) (figure 17).
5. Second speed gear assembly (18).
6. Speed gear bearing assembly (17).
• Leave the synchronizer ring (2) on the first-sec-
ond synchronizer assembly (19) to prevent the
synchronizer detent balls (9) from popping out.
7. First speed gear (22) and first-second synchronizer
assembly (19) using J 36513 and hydraulic press
(figure 18).
A. Scribe on hub and sleeve so the parts can be
reinstalled in the same position.
Содержание S Series 1994
Страница 1: ......
Страница 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Страница 15: ...G VAN MODELS Rally Sportvan Cutaway Van Extended Van Vandura Chevy Van Magnavan Hi Cube Van F7569...
Страница 17: ...S T PICKUP REGULAR CAB 2 DOOR S T UTILITY VEHICLE S T PICKUP EXTENDED CAB 4 DOOR S T UTILITY VEHICLE 2900r4506...
Страница 24: ...NOTES...
Страница 26: ......
Страница 69: ...NOTES...
Страница 71: ...3 2 STEERING...
Страница 73: ......
Страница 84: ......
Страница 102: ...40...
Страница 130: ...NOTES...
Страница 146: ...NOTES...
Страница 162: ...NOTES...
Страница 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Страница 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Страница 190: ...NOTES...
Страница 202: ...NOTES...
Страница 206: ...F5785...
Страница 209: ...Figure 11 Remove the Pinion Flange F4696 F4759 Figure 14 Removing the Differential Side Bearing...
Страница 212: ...B Button Moved Out of Bearing Bore F5791...
Страница 228: ...NOTES...
Страница 232: ......
Страница 234: ......
Страница 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Страница 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Страница 247: ...C Measure with Axle Shaft Forced Outboard 1 Shaft 5 Tube 9 Carrier Connector 23 Output Shaft 29 Carrier Case F5877...
Страница 261: ...F7475...
Страница 267: ...B Button Moved Out of Bearing Bore F5791...
Страница 294: ...NOTES...
Страница 300: ...NOTES...
Страница 318: ...NOTES...
Страница 322: ...SR207LN2 EDS...
Страница 324: ......
Страница 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Страница 368: ...103 153 127 V1200...
Страница 370: ......
Страница 372: ......
Страница 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Страница 375: ...Front View Rear View Showing Path Of Oil To Timing Chain Showing Main Gallery Oil Filter And Crankshaft Oil Feed V0575...
Страница 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Страница 399: ...V2974...
Страница 410: ......
Страница 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Страница 452: ......
Страница 454: ...163 164 V1202...
Страница 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Страница 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Страница 460: ......
Страница 510: ......
Страница 512: ...V2131...
Страница 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Страница 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Страница 566: ...NOTES...
Страница 574: ...NOTES...
Страница 618: ...SPECIAL TOOLS...
Страница 620: ...NOTES...
Страница 672: ......
Страница 682: ......
Страница 686: ......
Страница 689: ...SPRINGS LOCATED IN THE PUMP PRESSURE CONV CL REGULATOR VALVE SPRINGS LOCATED IN THE VALVE BODY 3 4 SHIFT...
Страница 694: ...RH0213 4L60 E...
Страница 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Страница 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Страница 697: ...SPECIAL TOOLS...
Страница 698: ...SPECIAL TOOLS...
Страница 758: ...RH0194 4L80 E...
Страница 764: ......
Страница 770: ...SPECIAL TOOLS...
Страница 771: ...SPECIAL TOOLS CONT...
Страница 772: ......
Страница 775: ......
Страница 776: ......
Страница 785: ......
Страница 804: ...NOTES...
Страница 806: ......
Страница 808: ......
Страница 822: ...3707r5079...
Страница 840: ......
Страница 848: ...NOTES...
Страница 852: ......
Страница 859: ...17 Rear Case Half 18 Oil Pump Pick Up Tube 26 Connector Dowel Pin Location Pump Pick Up Screen F5434...
Страница 860: ...F5435...
Страница 866: ......
Страница 878: ...F9167...
Страница 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Страница 890: ...F9168...
Страница 908: ......
Страница 914: ...J 2619 01 46 Rear Case 85 Front Output Shaft Rear Bearing F7659 Figure 21 Removing the Front Output Shaft Rear Bearing...
Страница 919: ......