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11

221790B

4 Flue and Appliance Preparation

4.1 Unpacking

Open the carton containing the boiler, remove the end fitting
which contains, wall mounting bracket, heat exchanger baffles
and loose items pack.  Check the items supplied against the
contents list on the flap and diagram 4.1.

With the boiler still in the bottom tray, slide the controls cover
upward and remove it as shown in diagram 4.2.  Remove the
case by undoing the wing nuts and lifting the case off, see
diagram 4.2.

Remove the packing piece from inside the case.

Place on one side until required.

Place the boiler on one side until required.

4.2 Positioning

Select the boiler position.  Take due account of the position of
the flue terminal, see diagram 2.1.

Use the template, making sure it is square and mark out the
position of the flue opening, see diagram 4.3.

Cut a hole through the wall as neatly as possible.

Note.  If the hole is oversize or of an irregular shape it must be
faced off to the hole dimensions shown.

Use template, again, making sure that it is positioned both
square and central to the flue hole, marking the fixing points at
the top, bottom and clearance holes for wall duct.

Remove the wall template after marking, then check marked
positions against diagram 4.3.

Drill holes to accept the plugs and screws supplied in the loose
items pack.

Secure the bottom bracket to the wall, using the plugs and
screws.

Make sure the bracket is level.

Drill a 7mm clearance hole to a depth of 10mm.

Fit plugs into top fixing holes and fit screws, leaving about 5mm
proud.

Take the balanced flue assembly and wall duct from its carton,
place the balanced flue assembly on one side until it is required.

Note.  If fitting a short flue it will be necessary to cut wall duct,
see Table 4.

Position the wall duct, see diagram 4.4.

Diagram 4.1

3795

WALL TEMPLATE

BALANCED
FLUE TERMINAL
PACK
(Supplied separately)

WALL
MOUNTING
BRACKET

INSTALLATION
& SERVICING
LITERATURE

CONTENTS LIST
Printed on carton flap

BOILER

LOOSE ITEMS
PACK

HEAT

EXCHANGE

BAFFLES

CARTON

Diagram 4.2

3796

SECURING WING NUTS (2)

CARTON

CASE

CONTROLS COVER

Содержание Ultimate 50BF

Страница 1: ...phoning the Heatcall Customer Service number 01773 828100 Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Balanced Flue...

Страница 2: ...The CE mark on this appliance shows compliance with 1 Directive 90 396 EEC on the approximation of the laws of the Member States relating to appliances burning gaseous fuels 2 Directive 73 23 EEC on t...

Страница 3: ...recorded in your boiler Logbook You can check your installer is CORGI registered by calling CORGI direct on 01256 372300 Cleaning WARNING This boiler contains metal parts components and careshouldbet...

Страница 4: ...pilot fails to stay alight a safety device prevents immediate relighting Do not attempt to relight until the safety device has reset that is for at least three minutes Switch on the electrical supply...

Страница 5: ...contained in the current issue of the following British Standards and Codes of Practice BS6798 BS5440Part1and2 BS5546 Part1 BS5449 BS6891 BS6700 BS7593 BS7478 BS7671 Manufacturer s instructions must n...

Страница 6: ...stem with the water supply taken from a feed and expansion cistern having a head of 27m 90ft maximum This boiler must not be connected to a sealed water system 1 9 Drain System A draining tap must be...

Страница 7: ...specialconsiderationwithrespecttoanyopenings doors vents or windows under the roof Care is required to protect the roof if it is made of plastic sheeting If the car port consists of a roof and two or...

Страница 8: ...imber frame building it should be fitted in accordance with the Institute of Gas Engineers documentIGE UP 7 1998 Ifindoubtseekadvicefromthelocal gas undertaking or Hepworth Heating Ltd Diagram 2 1 A D...

Страница 9: ...2 metres away from the boiler The flow through the boiler must not be allowed to fall such that thereisatemperaturedifferencegreaterthan20o Cbetweenthe flow and return 3 4 Water System The cold feed m...

Страница 10: ...d Domestic Hot Water The connections for this type of system MUST be as shown in diagram 3 2 and 3 4 3 9 Inhibitor Attention is drawn to the current issue of BS5449 and BS7593 on the use of inhibitors...

Страница 11: ...e faced off to the hole dimensions shown Use template again making sure that it is positioned both square and central to the flue hole marking the fixing points at the top bottom and clearance holes f...

Страница 12: ...Diagram 4 4 3797 C L C L 168 122 122 112 112 FIXING POINTS FIXING POINTS FLUE HOLE CLEARANCE HOLE 2 420 35 119 119 220 325 3798 5mm wall plug No 12 X 2 long woodscrew 7mm dia drill WALL DUCT CLEARANCE...

Страница 13: ...hole in the wall fit it around the wall duct slide in until the wall plate touches the wall surface Make sure the air duct wire guards are in position Sealthejointintheairductswiththeyellowtapeprovide...

Страница 14: ...EMBLY Inner Baffle Flue Duct 5 2 Water Circulation System Complete the water connections to the boiler Fill vent and cold flush the system as recommended in the current issue of BS6798 Check for any w...

Страница 15: ...clamp Make sure the cable is suitably secured When making connections make sure that the earth conductor is made of a greater length than the current carrying conductors so that if the cable is strain...

Страница 16: ...FUNCTIONAL CONTROL CABLE EARTH TERMINAL CONTROL THERMOSTAT THERMOSTAT CAPILLARY MAINS CABLE 8051 8038 MULTI FUNCTIONAL CONTROL CONTROL THERMOSTAT KEY br BROWN g y GREEN YELLOW bl BLUE bk BLACK 230V 50...

Страница 17: ...ights keep the button K pushed in for 20 seconds If the pilot fails to stay alight a safety device in the multi functional control prevents immediate relighting Do not attempt to relight until the saf...

Страница 18: ...tempt to adjust the control thermostat calibration 6 5 Thermostatic Radiator Valves If thermostatic radiator valves are fitted care must be taken to make sure that an adequate flow rate through the bo...

Страница 19: ...eway access door by removing the screws see diagram 8 1 Remove the combustion chamber front see diagram 8 1 Disconnect the pilot pipe union connector and ignition lead see diagram 8 2 Separate the pil...

Страница 20: ...g for cleaning do not use a wire or sharp instrument on the hole Use a little suitable sealant on the external thread when refitting to make sure a gas tight seal is made 8 5 Electrode Pilot Burner an...

Страница 21: ...ntrol knob is released Does pilot flame envelope thermocoupling Check aeration If necessary Clean pilot rectify blockage in pilot injector or replace Check thermocoupling circuit using Thermocoupling...

Страница 22: ...lot now stay alight Change multi functional control YES NO YES NO NO 3816 MULTI FUNCTIONAL CONTROL CONNECTION A 9 1 Pilot Refer to Chart 9 1 9 2 Thermocouple To test the thermocouple a meter with a ra...

Страница 23: ...burner light Replace multi functional control harness YES NO YES NO Ensure that all services are available at the appliance ie Gas Electricity Water Also turn control thermostat fully on and check to...

Страница 24: ...the control thermostat body Release the control thermostat body by unscrewing the two screws and shakeproof washers in the front of the control box Remove the split pin and withdraw the control thermo...

Страница 25: ...oning Refit multi functional control cover 10 7 Solenoid diagram 10 4 With the multi functional control cover removed disconnect the electrical leads remove the retaining clip and solenoid 10 8 Main B...

Страница 26: ...TION CHAMBER FRONT INSULATION REAR INSULATION PANEL Diagram 10 6 SELF ADHESIVE ALUMINIUM FOIL GASKET MICA WINDOW PEEL OFF BACKING PAPER OPENING INSIDE FACE OF THE BOILER FRONT COVER 7907 10 12 Case Se...

Страница 27: ...9 Thermostat control 313 915 10 204687 Control knob 11 202713 Piezo igniter 12 801236 Mica window and gasket 8048 1 5 8 6a 4 6 12 3 10 9 7 2 11 Key No Part No Description GC Part No 11 1 Part Identifi...

Страница 28: ...28 221790B Because of our constant endeavour for improvement details may vary slightly from those shown in these instructions...

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