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Glow-worm ULTIMATE 30c, Руководство по установке и обслуживанию, Страница: 1 / 56

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condens

Installation 

and Servicing

ULTIMATE 30c

G.C. No. 47-044-48 

ULTIMATE 35c

G.C. No. 47-044-49

Содержание ULTIMATE 30c

Страница 1: ...condens Installation and Servicing ULTIMATE 30c G C No 47 044 48 ULTIMATE 35c G C No 47 044 49...

Страница 2: ......

Страница 3: ...Appliance location 8 6 1 Location 8 6 2 Clearances 8 6 3 Ventilation 8 7 Appliance installation 9 7 1 Scope of delivery 9 7 2 Recommendations before installing 9 7 3 Dimensions 10 7 4 Mounting 11 8 Hy...

Страница 4: ...shooting 28 14 1 Fault diagnosis 28 14 2 Fault memory 29 14 3 Fault codes 29 14 4 Functional flow diagram 31 15 Gas conversion adjustments 32 15 1 Settings 32 15 2 Restart re check commissioning 33 1...

Страница 5: ...g safety The appliance is designed to recognise the potential for an overheat lockout and will shutdown before this happens 2 1 2 Safety discharge valve A safety discharge valve and discharge pipe are...

Страница 6: ...ent person approved at the time by the Health and Safety Executive and that it meets the requirements of the appropriate Building Regulations The Benchmark Checklist can be used to demonstrate complia...

Страница 7: ...onal test and check for safety 3 2 Regulations 3 2 1 Statutory requirements IMPORTANT Where no British Standards exists materials and equipment should be fit for their purpose and of suitable quality...

Страница 8: ...of the boiler including any heating controls to the electrical supply MUST be through one common isolator and must be fused 3 Amp maximum 3 2 2 Other regulations Control of Substances Hazardous to Hea...

Страница 9: ...trical power W 6 6 Operational mode electrical power Max W 151 151 Internal fuse rating on main PCB A 2 2 Index of electrical protection EN 60529 IPX4D IPX4D Description Unit 30 35 Gas connection O D...

Страница 10: ...building it should be fitted in accordance with the Institute of Gas Engineers document IGE UP 7 1998 If in doubt seek advice from local gas undertaking or Glow worm 6 2 Clearances To allow periodic...

Страница 11: ...estic flow is 1 0 bar The maximum working pressure of the domestic hot water circuit is 10 bar If the cold water supply pressure exceeds this then a pressure reducing valve must be fitted in the suppl...

Страница 12: ...ng systems are shown diagrammatically see diagram below 3 2 1 4 7 6 5 Key 1 Heating flow circuit 2 Heating return circuit 3 Boiler 4 Double check valve assembly 5 Domestic cold water supply in 6 Tempo...

Страница 13: ...ue 80 125 flue 130mm Use a 125mm diameter core drill for internal access only flue installation 60 100 flue 80 125 flue 150mm i IMPORTANT If flue extension pipes are to be used then a core drill size...

Страница 14: ...s operation Do not use any solvent products due to the risk of damaging the circuit a DANGER Do not perform any hot work directly under the appliance this may cause damage to the appliance base Heat m...

Страница 15: ...e pipe 2 Condensate outlet pushfit Make sure there is no protective plug fitted Connect the condensate pipe 1 to the condensate outlet 2 i IMPORTANT The pipe should have a fall of a least 2 5 44mm met...

Страница 16: ...0020167175_01 02 13 Glow worm INCREASE PIPE SIZE 75 mm min 100 mm min Washing machine trap waste 44 2 5 INSTALLATION 14...

Страница 17: ...Being a condensing boiler some pluming may occur from the flue outlet This should be taken into consideration when selecting the position for the terminal Carports or similar extensions of a roof onl...

Страница 18: ...onal 90 bend is necessary or 2 at 45 the length L must be reduced by 1 m When using the Plume Management Kit the maximum lengths flue pipe A and B 60 100mm are A m 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5...

Страница 19: ...C 60 C 72 9 73 1 10 Electrical connections e DANGER Incorrect installation can cause electric shock or appliance damage The electrical connection of the appliance must be made only by a qualified engi...

Страница 20: ...850C insulated cable not less than 0 75mm 24 0 20 A fused three pin plug and shuttered socket outlet may be used instead of a fused spur box provided that it is not used in a room containing a fixed...

Страница 21: ...s as below Resistance to earth 1 Ohm Short circuit test L N Resistance to earth L E Polarity check 10 3 2 230V permanent supply 230V system controls a DANGER All cables connected to the appliance shou...

Страница 22: ...4 13 5 14 6 15 7 16 8 17 9 18 X20 1 2 3 4 1 1 2 1 X21 Green Yellow Green Yellow 18 17 16 1 2 3 4 9 6 5 8 7 10 11 12 13 14 15 Key 1 Control accessories connector 2 Reserved for future use 3 Location fo...

Страница 23: ...he gas supply Switch on the power supply to the appliance Make sure that the domestic hot water and heating functions on your appliance are not activated 11 3 Filling the CH system Central heating Mak...

Страница 24: ...been installed in accordance with the instructions Check the integrity of the flue system and flue seals Check the integrity of the appliance combustion circuit and relevant seals Check that all inte...

Страница 25: ...top watch at least 10 minutes after the burner has lit see table below for approximate rates Gas rates G20 Gas rates G31 approx after 10 mins from cold Model MIN MAX MIN MAX m3 h ft3 h m3 h ft3 h kg h...

Страница 26: ...the user IE it is necessary to complete a Declaration of Conformity to indicate compliance to I S 813 An example of this is given in the current edition of I S 813 12 Specified Adjustment 12 1 Heating...

Страница 27: ...ure measured by the external sensor no d 67 Time remaining before the end of the anti cycle in heating mode min Display the time remaining before the end of the anti cycle no d 71 Maximum temperature...

Страница 28: ...ivated 1 activated 0 yes 12 4 Status of the appliance Press button for more than 3 seconds to learn the current state of functioning of the appliance The screen displays S and the state of the applian...

Страница 29: ...installed check the operation of the appliance Start the appliance to ensure that any adjustments operate correctly and check that the appliance operates safely Check the gas tightness and water tigh...

Страница 30: ...Make sure that the electricity supply has not been interrupted and that the appliance is connected correctly See chapter Trouble shooting Fault diagnosis Check the electrical installation Check the ap...

Страница 31: ...ssure of the installation 0 3 bar Return water valve closed Pump disconnected Leak in the installation Fill the installation Purge the installation Check the pump connections Check the flow and return...

Страница 32: ...nce Check temperature sensors connections Replace faulty sensors F73 Heating circuit pressure sensor fault The sensor is shorted or disconnected Check the sensor s connections Check the sensor F74 Hea...

Страница 33: ...0020167175_01 02 13 Glow worm 14 4 Functional flow diagram 14 4 1 Central Heating 14 4 2 Domestic Hot Water MAINTENANCE 31...

Страница 34: ...converted See chapter Commissioning Tools required to make the conversion are a 4mm Allen key and an electricians screwdriver Having checked the appliance and system have been installed in accordance...

Страница 35: ...eating circuit of the boiler only by closing the heating flow and return isolating valves See chapter Hydraulic connection Gas and water connections Open the drain point 2 Attach a length of hose 1 if...

Страница 36: ...eck that the pressure sensor is working properly The pressure must be displayed on the screen Check the pressure of the expansion vessel 17 1 2 Other checks Check the CO2 rate in the fuel and compare...

Страница 37: ...2 Preliminaries Prior to during servicing and after any maintenance or changed parts the following inspection must be carried out The integrity of the flue system and flue seals The integrity of the...

Страница 38: ...to achieve the required results for either the combustion or gas rates it will be necessary to complete a full service of the appliance and then repeat the combustion check procedure If after servicin...

Страница 39: ...Use protective gloves 5 3 2 4 1 6 Key 1 Condensate cleaning cap 2 Condensate pipe 3 Condensate outletv 4 Condensate retaining screw 5 Condensate trap 6 Hose Place a container under the condensate tra...

Страница 40: ...t exchanger 12 Burner door seal 13 Burner 14 Gas valve 15 Fan 16 Fan connection 17 Gas pipe 17 8 1 Spark electrode Disconnect the electrode inlet 3 and the grounding cable 2 Remove the 2 spark electro...

Страница 41: ...tion check On completion of the service the Benchmark Service Record sould be completed 18 Replacement of Parts Do not use reconditioned or copy parts only use original parts supplied by Glow worm If...

Страница 42: ...5 Remove the steel washer 4 Remove fibre washer 1 Remove the glass 3 18 3 1 Expansion vessel B C D E A 3 2 1 4 2 1 Key 1 Connector 2 Expansion vessel 3 Upper support bracket 4 Retaining screw 5 Gaske...

Страница 43: ...17 Automatic air vent 18 Expansion vessel pipe clip 19 Automatic air vent retaining clip 20 Pump head retaining screws 21 Pump housing 22 Pump head connector 23 Plate to plate heat exchanger retaining...

Страница 44: ...urise the boiler 18 4 5 Flow sensor and impeller Remove the the electrical connection 12 Unclip the flow sensor 13 Unscrew the impeller housing 28 and remove the impeller 18 4 6 Bypass Drain the boile...

Страница 45: ...ut 13 Combustion burner door assembly seal 14 Burner gasket 15 Burner 16 Burner retaining screw 17 Heat exchanger retaining screw 18 Heat exchanger retaining bracket 19 Burner gate retaining screw 20...

Страница 46: ...t exchanger out Drain the boiler heating and hot water circuits as described in the appropriate chapter Draining Remove the flue connection Undo the two screws located on the top of each side panel Re...

Страница 47: ...18 6 Condensate trap b ATTENTION Condensate is mildly acidic Wear protective gloves 5 3 2 4 1 6 Key 1 Condensate reservoir 2 Condensate discharge 3 Condensate outlet 4 Condensate retaining screw 5 Con...

Страница 48: ...to the PCB When refitting the user interface ensure the leads are not trapped 18 7 4 Mains supply cable e DANGER The main supply cable must be replaced by a qualified and competent electrician If the...

Страница 49: ...low and return 4 0020097279 Gas valve 5 0020038441 Electrode assembly 6 0020118159 User interface PCB Key No Part No Description GC Part No 7 0020136541 Plate to plate heat exchanger 30c 0020173017 Pl...

Страница 50: ...olystyrene end packs Remove top polystyrene pack with fittings Positioning of Appliance for Final Installation no obstructions Recommend 2 persons lift appliance to position into place Fit bracket sec...

Страница 51: ...Declaration of Conformity Installation Commissioning and Service Record...

Страница 52: ...a...

Страница 53: ...r ID Number Comments Signature SERVICE 7 Date EnerJ I ciency Checklist completed Yes No Engineer Name Company Name Telephone Number Engineer ID Number Comments Signature SERVICE 9 Date EnerJ I ciency...

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Страница 56: ...ing changes GLOW WORM Nottingham Road Belper Derbyshire DE56 1JT Because of our constant endeavour for improvement details may vary slightly from those shown in these instructions www glow worm co uk...

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