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Supplied By www.heating spares.co  Tel. 0161 620 6677

Page 17

ELECTR

AMA

TE 

2000

The  electrical  mains  supply  needs  to  be 
230V/50Hz. 

Connections  must  be  made  using  suitable 
double-pole  linked  isolator  switches  which 
are  located  within  2m  of  the  appliance.   The 
supplies must only serve the appliance.

The minimum breaking capacity of the main 
isolation  switch  and  cable  sizes/lengths  at 
230V shall follow the recommendations in the 
table below.

The low current signal supply cable should be 
1.0mm²  flat  twin  and  earth  terminating  in  a 
suitable isolator switch fused at 2 amps.

The  location  of  the  appliance  will  need  to 
provide a suitable route and termination point 
for the discharge pipe from the CA Valve/PRV.

2.0  INSTALLATION

2.1 SITE REQUIREMENTS

The appliance is designed to be installed in an airing/cylinder cupboard and the 
relevant minimum dimensions are provided in section 1.2 Technical Data.

Because of the ease of installation we recommend that the cupboard construction 
is completed and painted before installation of the appliance.  The cupboard door 
can be fitted after installation.

If the unit needs to be stored prior to installation it should be stored upright in a 
dry environment and on a level base/floor.

Installation and maintenance access is needed to the front of the appliance and 
the separate expansion vessel.  See Technical Data section for further details.  

The  minimum  dimensions  contained  in  section  1.2 Technical  Data  allow  for  the 
passage/connection  of  pipes  to  the  appliance  from  any  direction  as  long  as  the 
appliance is installed on the installation base provided.  If the installation base is 
not used extra space may be needed to allow connection to the pipework and the 
whole of the base area should be continuously supported on a material which will 
not easily deteriorate if exposed to moisture.

The floor of the cupboard needs to be level and even and capable of supporting the 
weight of the appliance when full. If the ElectraMate 2000 is located on a platform 
above the floor this must provide continuous support to the whole back area and 
be made of a material which will not deteriorate if exposed to moisture. Details of 
the weight when full is provided in section 1.2 Technical Data.

The appliance is designed to operate as quietly as practicable.  However, some noise 
(from pumps etc) is inevitable in any heating system.  This will be most noticeable 
in cupboards formed on bulkheads, or at the mid span of a suspended floor.  In these 
cases the situation can be improved by placing the appliance on a suitable sound 
deadening material (i.e. carpet underlay or similar).

Cupboard  temperatures  will  normally  be  higher  than  in  a  conventional  system 
and the design of the cupboard and door will need to take this into account. No 
ventilation is normally required to the cupboard.

A suitable location will be needed for the separate expansion vessel.  This will often 
be at high level in the cupboard housing the ElectraMate 2000 but can be at a remote 
position  if  required.  The  dimensions  and  clearances  are  provided  in  section  1.2 
Technical Data.  The location will need to provide a suitable route for the expansion 
pipe from the vessel to the appliance.

An electrical supply must be available which is correctly earthed, polarized and in 
accordance with the latest edition of the IEE requirements for electrical Installations 
BS 7671.

All Electrical work must comply with the IEE Requirements for Electrical Installations (BS 7671). It is the responsiblity of

the competent Electrical Installer to use the details below in conjunction with the latest British Standards

Min. Rating of Isolating

switch @ 230 V

(amps)

Max. Cable run based on a 9.2Volt

drop & earth fault loop impedance

for 0.4s disconnection time, Also

using type 1 or B Protection devices

10mm

2

49M max

150M max

1.0mm flat
twin & earth

2

45 Amp

2 Amp

45A type 1 mcb to

BS 3871

45A type B circuit breaker to

BS EN 60898 *** Provides best protection

50 A mcb to

BS 3871

50A type B circuit breaker to

BS EN 60898

9.5 KW Thermal Storage Appliance

recommended C.P.D (circuit protection

device) to ensure a 0.4sec disconnection

time under fault conditions.

kW Rating @ 230V

+ 10% / -6%

9.0 kW Heating Load
500W Auxiliary Load Pumps

control circuit etc.

Low current
signal supply

Nominal current @ 230V

(amps)

41.30 Amps

0.1 < Amp

Содержание ElectraMate 2000

Страница 1: ...E UNIT CPSU FOR DOMESTIC HOT WATER SUPPLY AND CENTRAL HEATING UTILISING OFF PEAK ELECTRICITY ALL MODELS COMPLY WITH THE WATER HEATER MANUFACTURERS SPECIFICATION FOR INTEGRATED THERMAL STORES ELECTRAMATE 2000 ELECTRAMATE 2000 TM benchmark Thecodeofpracticefortheinstallation commissioning servicingofcentralheatingsystems Gas Council Approved Reference Numbers ElectraMate 270 97 317 36 ElectraMate 17...

Страница 2: ...ity service to our customers Quality is built into every Gledhill product and we hope you get satisfactory service from Gledhill If not please let us know ISSUE 4 06 04 As part of the industry wide Benchmark Initiative all Gledhill ElectraMates now include a Benchmark Installation Commissioning and Service Record Log Book Please read carefully and complete all sections relevant to the appliance in...

Страница 3: ...ed by section G3 of the current Building Regulations and is therefore not notifiable to Building Control The information in this manual is provided to assist generally in the selection of equipment The responsibility for the selection and specification of the equipment must however remain that of the customer and any Designers or Consultants concerned with the design and installation Please Note We ...

Страница 4: ...r outlet 10 Mains cold water inlet 11 90º angle isolating ballvalve 12 CA type backflow prevention valve discharging into a tundish 13 Filling pressure regulating valve 14 Heating flow 15 Heating return 16 9kW electric flow boiler 17 Boiler pump 18 Pressure relief valve discharging into CA tundish pipe 19 Expansion vessel 20 Store temperature sensor 21 Store overheat thermostat 22 Electric boiler ...

Страница 5: ...er controls a programmable room thermostat is provided loose for this purpose When there is a demand for space heating from the programmable room thermostat the ElectraMate 2000 control system starts the space heating pump which circulates the preheated hot water from the stores to the radiators The space heating pump continues to run as long as the heat demand signal is present from the user cont...

Страница 6: ...u f W k 5 7 0 5 l l A s p m u P e v l a v g n i d n e l b t r o p 3 g n i t c a f l e S t a t s o m r e h t t a e h r e v o e r o t S t a t s o m r e h t t a e h r e v o r e l i o b c i r t c e l E e c i v e d p u p o t o t u a f o t r a p e v l a v A C e c i v e d p u p o t o t u a f o t r a p r o t a l u g e r e r u s s e r P y r e t t a b r e t a e H B C P n i a M B C P k a e p f f O 0 5 5 1 S ...

Страница 7: ...9 Hot water outlet 10 Mains cold water inlet 11 90º angle isolating ballvalve key screwdriver operated 12 C A type backflow prevention valve discharging into a tundish 13 Filling pressure regulating valve 14 Heating flow 15 Heating return 16 9kW electric flow boiler 17 Boiler pump 18 Pressure relief valve discharging into C A valve tundish 19 Expansion vessel 20 Store temperature sensor 21 Store ove...

Страница 8: ...arrangements made for maintenance etc if the minimum cupboard dimensions are used EM 2000 A D B 320 dia 550 mm C F 150 mm E 600mm minimum maintenance access 650mm minimum clear opening if directly in front of appliance 40 ltr expansion vessel 25 ltr vessel for EM 170 model 290mm dia x 500mm 100mm Note The above cupboard height assumes the use of the installation pallet and the 40 litre expansion v...

Страница 9: ...sier if all pipes terminate vertically in the positions shown opposite Compression or push fit connections can be used and we do offer a set of flexible connectors as an option All pipe positions are approximate and subject to a tolerance of 10mm in any direction litres sec Performance Graph of Grundfos 15 50 Pump ...

Страница 10: ...ments for Electrical Installations and the table on the next page to ensure that the electrical supplies are adequate and that the correct fusing cable sizes are chosen This is particularly important in existing properties especially if these are blocks of flats apartments DHW Pump Boiler Pump Heating Pump Store overheat stat Boiler overheat stat Appliance Control PCB PR1 PR2 25A 25A 3A Fuse 1 Fus...

Страница 11: ...lectricity Markets Ofgem available October 2000 The low rate will apply for a total of ten hours from 5 Hours 00 00 to 05 00 GMT 3 Hours 13 00 to 16 00 GMT 2 Hours 20 00 to 22 00 GMT 2000 All Electrical work must comply with the IEE Requirements for Electrical Installations BS 7671 It is the responsiblity of the competent Electrical Installer to use the details below in conjunction with the latest...

Страница 12: ...l small dwelling is shown below ElectraMate 2000 will operate at mains pressures as low as 1 5 bar and as high as 5 bar although the recommended range is 2 3 bar All pressures must be achievable when the local demand is at its maximum and be measured at the connection to the appliance It is also important to check that all other equipment and components in the hot and cold water system are capable...

Страница 13: ...he optional flexible hose kits see 2 2 Installation Pipework connections It is also essential that if an alternative pipework material system is chosen the manufacturer confirms that the design criteria of the new system is at least equivalent to the use of BS EN Standard copper pipework and fittings Taps Shower Fittings Aerated taps are recommended to prevent splashing Any type of shower mixing valv...

Страница 14: ...ed in accordance with BS EN 442 The Grundfos 15 50 pump characteristics are shown in 1 2Technical Data Approximately all the head can be used when sizing the heating circuit pipework All the recommendations with regard to pipework systems in this manual are generally based on the use of BS EN Standard copper pipework and fittings However we are happy that plastic pipework systems can be used in pla...

Страница 15: ...g system to be automatically replenished as with an open vented system fitted with a feed and expansion cistern Details of the valve and the discharge requirements are shown opposite A 22mm minimum diameter discharge pipe is required The construction of the valve is such that the mains cold water cannot discharge through the tundish even when the mains side check valve is faulty This is because th...

Страница 16: ...e less than the static head plus 0 5 bar i e the height of the highest point in the system above the expansion vessel plus a safety margin of 0 5 bar If a different system pressure is required than 1 0 bar the initial vessel charge pressure must be adjusted to the same value If an additional expansion vessel is required this must comply with BS 4814 and must be suitable for heating circuit tempera...

Страница 17: ...us support to the whole back area and be made of a material which will not deteriorate if exposed to moisture Details of the weight when full is provided in section 1 2 Technical Data The appliance is designed to operate as quietly as practicable However some noise from pumps etc is inevitable in any heating system This will be most noticeable in cupboards formed on bulkheads or at the mid span of...

Страница 18: ...ble sack type truck on the rear face Before installation the site requirements should be checked and confirmed as acceptable The bottom part of the plastic cover protective wrapping should be removed and the appliance placed in position Remove the front panel by loosening the retaining screws 3 4 turns and lifting the panel up and out using the keyholes provided Pull the pipe cover off see opposite...

Страница 19: ...c Hot Water B Central Heating Flow C Incoming Mains Cold Water D Central Heating Return E Expansion Pipe F CA Valve PRV Discharge Pipe G AAV AVV Assembly H Drain Valve NOT provided with the appliance Allfactorymadejointsshouldbecheckedafter installation in case they have been loosened during transit The expansion pipe should be run from the appliance and connected to the inlet pipe air vent provid...

Страница 20: ... BR BR GY BL BLK Store Sensor PHE Return Sensor DWH Sensor R R W B Wiring Key R BR BL GY BLK Red Brown Blue Green Yellow Black Cable Cleat Flat twin and earth PVC cable 10mm 2 Feed cable supplied with 3 metres available externally to connect to local isolator Programmable Room Stat Remove link when Room Stat installed Teleswitch PCB Winter 0 Summer 1 BR BL Note 30A fuse carriers F1 and F2 are fitt...

Страница 21: ...equipment Remove the front panel The appliance is supplied with a 3 metre x 10mm mains supply cable and a 3 metre x 1 0mm low current off peak signal cable which should be connected via the slot grommets provided at low level on the appliance to the relevant local isolators provided as shown opposite To wire the Programmable room thermostat Remove the link between terminals 26 and 28 on the termin...

Страница 22: ... Note The appliance is provided with a 4 0mm earth cable from an earthing strap on the primary return to boiler pipe to the earth stud on the wiring panel WARNING When the wiring is complete but before switching on the appliance electrically ensure the unit is full of water by checking the air vent on the side of the appliance and ensuring the pressure gauge reads between 0 5 1 0 bar Switch the un...

Страница 23: ...nd cold distribution systems for leaks See Section 10 6 Once the system has been filled the electrical connection and system controls should be checked in line with page 25 Once this has been done the system should be operated for a few minutes without the heating elements being switched on which will allow any air trapped in the system to be vented The appliance should be switched on and the heat...

Страница 24: ...TING PUMP ON 2 BOILER PUMP ON 1 ELEC BOILER ON Green LED S Fuse Jumper Settings SW1 SW2 8 LED DISPLAY BAR 1 HT ON BAR 2 ST ON BAR 3 HW ON BAR 5 OFF PEAK ON BAR 6 WINTER SWITCH ON Pump over run 3 minutes Heating Heating pump circuit Sensor T1 Domestic hot water Mixing valve Heat exchanger pump Sensor T3 Sensor T2 Thermal store Boiler pump Elec Flow Boiler ...

Страница 25: ... system should be checked as follows on the ACB shown opposite Programmable Room Thermostat To test space heating first check the programmable room thermostat TP5E Slide the battery cover to the left to reveal the programming buttons PROG Press the and buttons together until the display shows the actual room temperature In the middle of the right hand side of the LCD display the current set point ...

Страница 26: ...sed hot water heating pipework in the cupboard is insulated A link is fitted between terminals 21 22 on the appliance control board This allows the appliance to be charged automatically at any time under control of the store thermostat The internal controls automatically select the store charge temperature and control thermostatdifferentialtosuittheelectricitytariff Thetemperaturesettingsestablish...

Страница 27: ...pares service or throughanyofthelargerplumbersmerchants specialist heating spares suppliers Help and advice is also available from the Technical Helpline on 01253 474401 However allcomponentsarereadilyaccessible and can be changed quickly and easily by the installer using common plumbing practice If it is necessary to replace any of the pumps fitted to the appliance the pump head motor pack only s...

Страница 28: ... B X 7 5 1 9 3 E 2 1 l e s s e v n o i s n a p x E e r t i l 5 2 e c n a i l e R 5 6 1 G X 3 1 d r a o b l o r t n o c e c n a i l p p A k o l E 5 5 1 T G 8 5 1 9 3 E 4 1 r o s n e s n r u t e r E H P k o l E 7 4 1 T G 5 1 r o s n e s e r o t S k o l E 9 4 1 T G 2 2 0 6 2 E 6 1 r o s n e s W H D k o l E 3 5 1 T G 4 2 0 6 2 E 7 1 t a t S T m o o R e l b a m m a r g o r P E 5 P T s s o f n a D s s o...

Страница 29: ...Supplied By www heating spares co Tel 0161 620 6677 Page 29 ELECTRAMATE 2000 3 0 SERVICING 3 3 SHORT PARTS LIST 9 10 2 4 6 8 1 13 11 14 15 16 18 19 23 22 21 5 3 12 17 24 25 26 27 20 7 ...

Страница 30: ...arts when the hot water tap is opened and stops shortly after the tap is closed 6 Check that the plate heat exchanger pump is set at maximum speed 7 Check that the hot water outlet temperature does not change significantly when the hot water flow rate is increased from say 5 litres min to 15 litres min 8 Check that the space heating load is not greater than specified for the unit and that the occu...

Страница 31: ...sel is correctly sized for the system volume Check the pressure relief valve seat replace if necessary The boiler overheat thermostat will trip pop out if TheBoiler pump is faulty The control thermostat on PCB is faulty The System is air locked i e poor circulation through electric boiler circuit Check and replace faulty parts and manually push the reset button on the boiler overheat thermostat If...

Страница 32: ...pump LED 2 and Heating pump LED 3 LED 4 isnotusedonthis appliance For further details refer to Section 2 3 Commissioning Note If the ACB is replaced it will automatically initialize itself when the electricity supply is switched on The operation of the system controls operation should then be checked The same appliance control board is used on a number of appliances and the jumpers MUST be in the ...

Страница 33: ...PENDIX A 3 4 3 1 2 2 2 1 1 1 Unregulated 25 30 l m Regulated 10 12 l m SHOWERS WATER SAVINGS OPTIONS FOR SHOWERS 4 FIXING OPTIONS FOR TAPS MIXERS 1 MK Range Combined Regulators Aerator for screwing onto Taps Mixers with internal or external threads on their noses AntiVandal models also available 2 MR05 T Range Internal Regulators Push fit into Tap or Mixer seats Produced in three sizes 12 5mm BS101...

Страница 34: ... F e t u n i m s e r t i l g n i t t i f l a n i m r e T s t e l t u o d l o f i n a m r e t a w t o H y t i t n a u Q s t e l t u o d l o f i n a m r e t a w d l o C y t i t n a u Q 8 1 p a t h t a B 1 1 8 n i s a b d n a H 3 3 0 1 k n i s n e h c t i K 1 1 8 n r e t s i c t e l i o T e n o N 3 8 r e w o h S 1 1 8 e n i h c a m g n i h s a W 1 1 8 r e h s a w h s i D e n o N 1 l a t o T 7 1 1 595...

Страница 35: ...pe in table 1 and for plastic pipework in table 2 r e p p o c m m 5 1 n i h t g n e l e p i p t n e l a v i u q e m u m i x a M 1 e l b a T e r u s s e r p t e l n I r a b m e p i p f o h t n e l t n e l a v i u q e m u m i x a M m l 8 m l 0 1 m l 8 1 0 2 3 3 3 1 5 5 2 0 1 1 5 4 7 1 0 3 0 0 2 0 8 0 3 e p i p c i t s a l p n i s h t g n e l e p i p t n e l a v i u q e m u m i x a M 2 e l b a T e r ...

Страница 36: ...anch in the sink should be branched off the cold water main prior to the treatment device instead of the cold water manifold Any other isolating control valves and backflow protection devices should be provided as necessary to comply with the Water Regulations Bath Toilet cistern Hand basin Toilet cistern Hand basin Hand basin Toilet cistern Mains supply Shower DW Kitchen sink Kitchen En Suite Bat...

Страница 37: ...s added and a permanent label should be fixed to the system in a prominent location Where a combi boiler and or a hot water storage vessel is installed in areas where the mains water can exceed 200ppm Total Hardness as defined by BS 7593 1993 Table 2 a scale reduction device should be installed in accordance with the boiler manufacturer s instructions The levels of water hardness may be measured u...

Страница 38: ...Supplied By www heating spares co Tel 0161 620 6677 Page 38 APPENDIX D ...

Страница 39: ...Supplied By www heating spares co Tel 0161 620 6677 Page 39 ELECTRAMATE 2000 ...

Страница 40: ...Supplied By www heating spares co Tel 0161 620 6677 Page 40 ...

Страница 41: ...Supplied By www heating spares co Tel 0161 620 6677 ...

Страница 42: ...Supplied By www heating spares co Tel 0161 620 6677 ...

Страница 43: ...Supplied By www heating spares co Tel 0161 620 6677 ...

Страница 44: ...Supplied By www heating spares co Tel 0161 620 6677 ...

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