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Page 14

Expansion Vessel Requirements

Safety valve setting 
(bar)

3.0

Vessel charge 
pressure (bar)

0.5

1.0

1.5

Initial system 
pressure (bar)

0.5

1.0

1.5

2.0

1.0

1.5

2.0

1.5

2.0

Total System 

Volume (

l

)

Expansion Vessel Volume (

l

)

25

2.1

3.5

6.5

13.7

2.7

4.7

10.3

3.9

8.3

50

4.2

7.0

12.9

27.5

5.4

9.5

20.6

7.8

16.5

75

6.3

10.5

19.4

41.3

8.2

14.2

30.9 11.7

24.8

100

8.4

14.0

25.9

55.1

10.9

19.0

41.2 15.6

33.1

125

10.4

17.5

32.4

68.9

13.6

23.7

51.5 19.5

41.3

150

12.5

21.0

38.8

82.6

16.3

28.5

61.8 23.4

49.6

Heating System

Open Vented Heating Systems

The layout of a typical open vented ‘Y Plan’ heating system is shown in fi gure 8. The 
BoilerMate BP is equally suitable for ‘S’ and ‘W’ plan heating system layouts.

The fl ow pipe from the boiler should rise continuously up to the vent pipe to facilitate 
venting. The heating circuit is taken directly from the boiler and is piped in the 
conventional manner.

The F & E cistern supplied with the thermal store can be fi tted remotely up to 6m above 
the base of the BoilerMate BP. If this cistern is used for the central heating as shown 
in fi gure 8, then the water level in the F&E cistern should be at least 250mm above 
the highest point on the system including the radiators and must be high enough to 
provide the minimum head required by the boiler being used.

Sealed Heating Systems

The layout of a typical sealed ‘Y Plan’ heating system is shown in fi gure 9. The BoilerMate 
BP is equally suitable for ‘S’ and ‘W’ plan heating system layouts. A boiler used in a 
sealed heating system must be suitable for this application i.e. must be fi tted with an 
overheat cut-out thermostat. 

It is recommended that the F&E cistern (for the store) is fi tted at a high level in the 
same cupboard as the BoilerMate BP. However it can be fi tted remotely up to 6m 
above the base of the BoilerMate BP. 

The F&E cistern overfl ow/warning pipe should be installed in a material suitable for a 
heating system feed and expansion cistern in accordance with BS5449. 

There shall be no permanent connection to the mains water supply for fi lling the 
system even through a non-return valve without the approval of the Local Water 
Authority. An approved fi lling loop is required with for fi lling the system, which should 
be disconnected after commissioning the system. This should be located adjacent to 
the boiler along with a suitable expansion vessel, pressure gauge, pressure relief valve.

The table below can be used for sizing the heating system expansion vessel. The 
water content of the primary heat exchanger is listed in table 1 and a fi gure of 4.5 
l/kW of installed radiator capacity can be used for a preliminary assessment of the 
water content of the heating system.

The expansion vessel requirements shown in table below are based on a maximum 

boiler fl ow temperature of 93°C. The expansion 
vessel must be suitable to accommodate the 
change in volume of the water in the system 
when heated from 10°C to 110°C a sspecifi ed 
in BS 5449:1990clause 16.2.

The minimum system pressure should not be 
less than the static head plus 0.5bar i.e. the 
height of the highest point in the system above 
the expansion vessel plus a margin of 0.5 bar.  

DESIGN

SYSTEM DETAILS

Содержание BoilerMate BP

Страница 1: ...g Instructions Models covered in this manual BoilerMate BMBP 125 BoilerMate BMBP 145 BoilerMate BMBP 185 BoilerMate BMBP 215 BoilerMate BMBP 225 BoilerMate BP Mains pressure hot water thermal store for use with gas or oil boilers ...

Страница 2: ...et satisfactory service from Gledhill If not please let us know Benchmarkplacesresponsibilitiesonbothmanufacturersandinstallers Thepurposeisto ensure that customers are provided with the correct equipment for their needs that it is installed commissionedandservicedinaccordancewiththemanufacturersinstructions by competent persons and that it meets the requirements of the appropriate Building Regula...

Страница 3: ...cerned with the design and installation Please Note We do not therefore accept any responsibility for matters of design selection or specification or for the effectiveness of an installation containing one of our products unless we have been specifically requested to do so All goods are sold subject to our Conditions of Sale and Warranty Terms which are set out at the rear of this manual In the in...

Страница 4: ...changer return C5 Open vent C6 Cold feed C7 Drain C8 Immersion heater boss All the connections are also labelled on the appliance It is essential that the pipework is connected to the correct connection Note The safety open vent and cold feed expansion must be connected to the F E cisternusingthepipeworkassemblyprovided Do not alter or connect any pressure relief device to the vent pipe of this wa...

Страница 5: ...2mm 28mm 28mm MCW DHW pipe connections 22mm 22mm 22mm 22mm 22mm Cold feed expansion connection 15mm 15mm 15mm 15mm 22mm Safety open vent connection 22mm 22mm 22mm 22mm 22mm Drain connection R R R R R Maximum Head Thermal Store 6 meters 6 meters 6 meters 6 meters 6 meters Maximum pressure heating circuit 3 bar 3 bar 3 bar 3 bar 3 bar Volume of primary heat exchanger 4 9 litres 4 9 litres 5 5 litres...

Страница 6: ... Width E Depth F BMBP 125 2012 680 600 BMBP 145 2012 680 600 BMBP 185 2173 680 600 BMBP 215 2334 680 600 BMBP 225 2534 680 600 Note The Appliance dimensions above do not allow for the100mm high installation base The following table of minimum cupboard dimensions only allow the minimum space requiredfortheappliance includingthetopup cistern Any extra space required for shelving etc in the case of a...

Страница 7: ...r vent 5 3 port mid position valve 6 Wiring centre Note All components to be supplied by the installer Example installation of an S plan system 1 Pump 2 Storethermostat 3 Bypass valve 4 Manual air vent 5 Central heating zone valve 6 Hot water zone valve 7 Wiring centre Note All components to be supplied by the installer DESIGN TECHNICAL DATA ...

Страница 8: ...t to a tolerance of 10mm in any direction Space will also be required for a 15mm cold water supply and a 22mm warning overflow pipe Note All dimensions are shown in mm and are to the centre line of pipework Connection Details Dimensions For Top Of Unit Figure 5 570 595 including the door clock 580 58 117 370 Cold Feed Expansion 330 Open Vent Connection Details Dimensions For Bottom Of Unit 570 595...

Страница 9: ... 0 6 0 7 0 8 Pressure loss mWG 6 5 4 3 2 1 0 BMBP125 BMBP145 BMBP225 BMBP185 BMBP215 Figure 6 Pressure drop across the DHW heat exchanger DHW flow rate l min 5 10 15 20 25 30 Pressure loss bar 4 0 3 5 3 0 2 5 2 0 1 5 1 0 0 5 0 BMBP125 BMBP145 BMBP185 BMBP215 BMBP225 Figure 7 DESIGN TECHNICAL DATA ...

Страница 10: ...ibitorshould be specified at the time of order for hardness levels between 200 and 300 ppm mg l Wherethewaterisveryhardie300ppm mg l andabovethe optionalpolyphosphate type inhibitor should be specified at the time of order However this will need to be fitted by the installer at a suitable point in the cold water supply to the appliance If scale should ever become a problem the BoilerMate BP heat e...

Страница 11: ...manufacturer confirms that the design criteria of the new system is at least equivalent to the use of BS EN Standard copper pipework and fittings Taps Shower Fittings Aerated taps are recommended to prevent splashing Any type of shower mixing valve can be used as long as both the hot and cold supplies are mains fed However all mains pressure systems are subject to dynamicchangesparticularlywhenoth...

Страница 12: ...ledwithcondensingornoncondensingoilor gas boiler which is capable of delivering hot water at a minimum temperature of 80 C The boiler must be set to operate at nominal 82 C flow which usually corresponds to maximum boiler control thermostat setting It is recommended that an automatic bypass is fitted to compensate for pressure and hence the flow rate changes in the heating circuit e g when the the...

Страница 13: ...tatic pressure in the store must not exceed 0 6bar The primary pipework connecting the boiler the thermal store and central heating system should be sized to achieve either 11 C rise across the boiler or the maximum temperature rise specified by the boiler manufacturer which ever is smaller But in any case should not be less than 22mm copper tube or equivalent The pressure loss through the primary...

Страница 14: ...ed in a sealed heating system must be suitable for this application i e must be fitted with an overheat cut out thermostat It is recommended that the F E cistern for the store is fitted at a high level in the same cupboard as the BoilerMate BP However it can be fitted remotely up to 6m above the base of the BoilerMate BP The F E cistern overflow warning pipe should be installed in a material suita...

Страница 15: ...riorate if exposed to moisture The floor of the cupboard needs to be level and even and capable of supporting the weight of the appliance when full Details of the weight when full is provided in the Technical Data section The appliance is designed to operate as quietly as practicable However some noise from pumps etc is inevitable in any heating system This will be most noticeable in cupboards for...

Страница 16: ...onsBS7671 2 The electrical mains supply needs to be 230V 50Hz 3 A means for disconnection from the supply mains having a contact separation in all poles that provides full disconnection under over voltage category III conditions must be incorporated in the fixed wiring in accordance with the wiring rules This shall be located within 1m of the appliance and only serve the appliance 4 An optional 3k...

Страница 17: ...orkandelectricalsupplies Thefeed andexpansioncisternsupportshallbeinstalled ensuringthatthebaseisfullysupportedandthe working head of the appliance is not exceeded and the recommended access is provided for maintenance see the Technical Data section For further information on manual handling See Appendix Note Althoughtheaboveguidanceisprovided any manual handling lifting operations will need to co...

Страница 18: ...viously if installed in the roof space the feed and expansion cistern and any pipework will need to be adequately insulated to protect against frost damage If the automatic fill version appliance is used the overflow warning pipe shall have a continuous fall be fitted to discharge clear of the building and be sited so that any Overflow can be easily observed It shall also be installed in a size an...

Страница 19: ...radiators and other parts of the circuit will benefit from the application of a scale and corrosion inhibitor such as Sentinel X100 or a Protector such as Fernox MB1 The volumes concentration should be calculated in accordance with the manufacturers instructions allowing the volume for the primary coil shown in the Table in the Technical Data section Powerflushing cleaning Of The Heating System If...

Страница 20: ...plumb the overflow warning pipe if fitted in a 20mm internal diameter pipe material which is suitable for use with a heating F E cistern in accordance with BS 5449 such as copper and ensure it has a continuous fall and discharges in a conspicuous external position DO check that the primary system pressure does not exceed 2 bar when the whole of the system is up to temperature DO check the pump set...

Страница 21: ...ncalloy 825 immersion heater with dual control safety thermostat XB078 2 Brawa mix thermostatic hot water blending valve XC007 3 Mini expansion vessel XB024 4 Scale inhibitor PCB XB142 5 ITC control thermostat XC010 4 3 2 1 5 SERVICING SHORT PARTS LIST ...

Страница 22: ...e set at maximum Checkthattheboilerflowtemperatureisadequatewhenitstopsfiring Boilersshould provide a flow temperature of 82 3 C but temperatures as low as 75 C will allow the BoilerMate BP to provide a satisfactory performance Check that the store is charging to at least 75 C Checkthatthethermostaticblendingvalveissettodeclinewaterbetween55 C 57 C If all the above checks are satisfactory then it ...

Страница 23: ...Stourbridge West Midlands DY8 1PA TELEPHONE 01384 442611 FAX 01384 442612 Water Savings Water Related Costs Can Be Reduced By Good Plumbing Practice TAPS MIXERS SHOWERS Unregulated 25 30 l m Regulated 10 12 l m Over 20 l m 5 6 or 8 l m 2 tap half open Fitted with regulator Unregulated 4 Fixing Options For Taps Mixers 1 MK Range Combined Regulators Aerator forscrewingontoTaps Mixerswithinternal ore...

Страница 24: ...Page 24 SERVICING APPENDIX B ...

Страница 25: ...two persons to have a purposely designed hold at the top of the appliance to ensure easy lifting at the top of the product e Taking the lead for team lifts As more than one person is required for these products ensure that one person is taking the lead This may be you so ensure that each person that is helping is made aware of the weight and of the items listed within this assessment Make sure you...

Страница 26: ...Page 26 NOTES ...

Страница 27: ...Page 27 NOTES ...

Страница 28: ...Max 300 mg l in total 9 2 5 Whereappropriatetheunithasbeenregularlymaintainedasdetailedintheinstallationandserviceinstructions 9 2 6 Defects caused by corrosion or scale deposits are not covered by any Guarantee 9 2 7 Where we agree to rectify any defect we reserve the right to undertake the work on our own premises 9 2 8 We will not accept any labour charges associated with replacing the unit or ...

Страница 29: ...l hold the goods in a fiduciary capacity for us and shall store the same separately from any other goods in the Purchaser s possession and in a manner which enables them to be identified as our goods ii the Purchaser shall immediately return the goods to us should our authorised representative so request All the necessary incidents associated with a fiduciary relationship shall apply d the Purchas...

Страница 30: ...Other Is the cylinder solar or other renewable compatible Yes No What is the hot water temperature at the nearest outlet C All appropriate pipes have been insulated up to 1 metre or the point where they become concealed Yes UNVENTED SYSTEMS ONLY KHUH LV WKH SUHVVXUH UHGXFLQJ YDOYH VLWXDWHG LI WWHG What is the pressure reducing valve setting bar DV D FRPELQHG WHPSHUDWXUH DQG SUHVVXUH UHOLHI YDOYH D...

Страница 31: ...ame Telephone No Comments Signature SERVICE 05 Date Engineer name Company name Telephone No Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date Engineer name Company name Telephone No Comments Signature SERVICE 02 Date Engineer name Company name Telephone No Comments Signature SERVICE 04 Date Engineer name Company name Telephone No Comments...

Страница 32: ...mer support with a range of services including Low cost annual repair and maintenance contracts direct from Gledhill Annual servicing and safety checks Expert response to out of warranty breakdowns at fixed charges Please call 08445 679898 or visit www gledhill net for further details Only the best is acceptable FM 02057 To protect our environment we use copper a totally recyclable metal which nev...

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