GLASCRAFT Guardian A5-6000 IP Скачать руководство пользователя страница 10

 Section 1 - Installation: Equipment Assembly

   

Guardian Line Installation Guide

        

GlasCraft Systems are factory assembled. If any 

    questions arise concerning air or electrical 

    connections, please refer to illustrations located in 

    the forward portion of this User Manual or contact 

    your GlasCraft distributor.

     1. 

Locate Guardian.

          

a. 

Locate Guardian on a level surface.

          

b. 

Do not expose Guardian to rain.

     

CAUTION

     

Bolt Guardian to original shipping palet before lifting.

          

c. 

Use the wheels to move Guardian to a fixed

              location, or bolt to shipping pallet and move

              with forklift.

          

d. 

To mount on a truck bed or trailer, bolt directly to

               truck or trailer bed.

     2. 

Advanced preparation

          

a. 

Before beginning any installation, ensure that the

              applicator has the desired power supply available,

              (i.e. 220V single phase / 380V three phase),

              within 10 ft. of were the machine is to be placed.

              If the machine needs to be further that 10 ft. from

              the power supply, additional lengths of properly

              sized electrical cable will be required.

              

Never use a smaller gauge size than supplied 

              by the factory!

         

 b.

 

Depending on the electrical setup, it may be 

              necessary to install an appropriate plug on the end

              of the cable. GlasCraft will not supply this plug, as

              we are unaware of which style will be needed.

              

         

 c.

 Consult the data sheet for the specific unit being

              installed to determine the proper breaker size 

              needed.

          

d. 

You will need to run an air line to the area where

               the machine will be placed. consult the data

               sheet the specific unit being installed to determine 

               much clean, dry air will be needed to supply the

               machine. If the air line is 

under

 25 ft. use a 

               minimum of 1/2 in. I.D. pipe or hose. If the air line

               is 

longer

 than 25 ft., use a minimum of 3/4 in.

               pipe or hose. Anything smaller than these 

               diameters will severly affect the machine’s  

               performance!   

               

Do not use any quick disconnect fittings on 

               the main air line going to the machine!

              

Check your air-compressor to make sure it is

              capable of supplying the maximum amount of air

              that the machine requires. All GlasCraft equipment

              is rated at 25 CFM (cubic foot per minute) 708 

              liters at 90- 100 psi (.62-0.7 MPa, 6.3-7.7 bar) 

              do not exceed 125 psi (0.86 MPa, 8.6 bar). 

3.

 Move material drums to the area that the equipment will 

     be placed, ensuring that they are not sitting directly on 

     the floor. Simply place the drums on top of a palate or 

     similar device, so the drum bottoms will not be in

     contact with any cold surfaces.

4.

 Open all boxes that came with the machine and verify 

     that all items are accounted for.

8

Содержание Guardian A5-6000 IP

Страница 1: ...H I S E Q U I P M ENT IS PR O T E C T E D B Y CHINESE PATENT ZL 200630130159 1 Important Safety Instructions Read all warnings and instructions in this manual Save these instructions For use with non...

Страница 2: ...8 Section 2 Operation Start up Instructions 13 Shut down Instructions 17 Section 3 General Information Assembly Drawings 21 Sub Assembly Drawings 26 Maintenance 31 Troubleshooting 32 Section 4 Warrant...

Страница 3: ...rs and dispose of it according to applicable guide lines Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment...

Страница 4: ...drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are comp...

Страница 5: ...act with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increas ing in visc...

Страница 6: ...foam blowing agents will froth at temperatures above 90 F 33 C when not under pressure especially if agitat ed To reduce frothing minimize preheating in a circulation system Changing Materials When ch...

Страница 7: ...C1751 A5 6000 IP UNIT 220V 1PH F GCP2R2 PROBLER P2 GUN GC0393 48 FT HEATED HOSE ASSEMBLY GC0319 GRAVITY FEED KIT 313273 USER MANUAL 206995 FLUID TSL 1 QT BOTTLE Part Number Description GC1748 HEATER R...

Страница 8: ...s 50 A 208 240 VAC 50 60 hz Single Phase cable 6 AWG 2 wire and ground Compressed Air Requirements Base Unit 1 0 GAL PER MINUTE 17 CFM 100 PSI 1 5 GAL PER MINUTE 24 CFM 100 PSI 2 0 GAL PER MINUTE 33 C...

Страница 9: ...be directed by a GlasCraft distributor or made from the GlasCraft Assembly instructions provided This manual provides information for the assembly opera tion maintenance and service of this GlasCraft...

Страница 10: ...nd of the cable GlasCraft will not supply this plug as we are unaware of which style will be needed c Consult the data sheet for the specific unit being installed to determine the proper breaker size...

Страница 11: ...9 Section 1 Installation Equipment Assembly 4 Install the gravity feed kit GC0319 as shown GC2161 GC1979 GC0085 GC2208 GC0005 GC2214 3 4 in ID HOSE...

Страница 12: ...igger Air 5 Connect the hose assembly to the unit The swivel fittings on the Hose assembly are sized differently and will attach only one way 6 Connect the yellow heat plug to the outlet on the front...

Страница 13: ...hoses together with supplied union fittings and tighten finger tight c Hold crimp fitting hex 3 4 in and union fitting together allowing the hose to hold it s natural line Using the appropriate wrench...

Страница 14: ...o make any repairs or before making any electrical repair of any type to the system If you do not understand the electrical hook up described above consult your local GlasCraft distributor OR a qualif...

Страница 15: ...n the path of the material spray Do not point the gun at or near other personnel Do not look into the mixing chamber orifice at any time Because of the hazardous materials used in this equipment it is...

Страница 16: ...sides are approximately the same pressure 5 Dispose of waste material properly and in accor dance with chemical suppliers instructions and local state and federal regulations Before re assembling Side...

Страница 17: ...hen heated it is imperative that on cold start up of the system that the heaters be turned on and allowed to reach operating temperatures before the Main Pump Air Regulator is adjusted to the desired...

Страница 18: ...is the Setup Menu 2 Scroll through the Setup Menu by pressing the button until the display reads C F press button 3 times 3 Press and hold the button to display the current unit setting of C of F 4 C...

Страница 19: ...ct switch to the retract position and trigger the gun until pumps are in the down position 4 Perform gun maintenance See gun manual 5 Reduce main air regulator pressure to zero 6 Visually inspect the...

Страница 20: ...r pump pressure until fluid movement occurs If fluid movement does NOT occur 100 psi of air on transfer pumps increase main pump pressure until the main proportioner SLOWLY starts cycling 4 Once prima...

Страница 21: ...procedure from the gun manual 12 The length of time a system is shut down and the climate conditions it s stored in will determine how often the system should be purged and refilled Usually every 2 4...

Страница 22: ...erial to the Pumps 2 Turn OFF Main Air Regulator on Air Motor Gun 1 Open both Side Block Material Valves 2 Turn ON Air Switch 3 Point Gun into a clean suitable container and trigger Gun until material...

Страница 23: ...y Drawings GC1751 Unit Assembly 20 5 38 48 48 25 8 2 47 23 11 17 21 supplied with cart assembly 35 37 41 39 40 19 10 36 13 13 16 5 38 5 38 26 27 See Detail A Some parts have been removed for clairty D...

Страница 24: ...formation Assembly Drawings GC1751 Unit Assembly 4 38 4 38 3 38 3 38 4 38 4 38 44 47 45 46 45 22 46 49 22 Red tubing Blue tubing 9 Receptacle B Receptacle A To Receptacle B To Receptacle A 24 24 14 18...

Страница 25: ...OTTOM 1 17 CART ASSY 1 P SEE PAGE 26 1 18 GC1725 COVER HEATER 2 19 GC1726 COVER SHELL 1 20 GC1730 RING PANEL CONTROL 1 21 GC1736 PUMP ASSY 1 22 GC1744 HOSE ASSY 2 23 NUT RIVET 4 24 GC1746 WASHER FIBER...

Страница 26: ...24 Section 3 General Information Assembly Drawings GC1751 Generic System Schematic...

Страница 27: ...GC1751 System Schematic 220V Single Phase 25 Section 3 General Information Assembly Drawings...

Страница 28: ...01 102 106 105 124 141 141 130 148 130 148 130 148 130 148 120 142 109 149 150 129 132 133 113 113 113 104 108 107 103 104 Attach air line for gun here 132 146 112 136 140 143 134 142 144 111 147 138...

Страница 29: ...6 GC2048 WASHER FLAT STD 1 137 WASHER FLAT STD 4 138 GC2052 WASHER FLAT STD 4 140 GC2107 WASHER LOCK SPRING 5 141 GC2109 WASHER LOCK SPRING 10 142 GC2110 WASHER LOCK SPRING 10 Part Description Qty GC0...

Страница 30: ...LATCHED 2 218 GC1609 BUTTON MOMENTARY 3 219 GC1611 BUTTON EMERGENCY STOP 1 220 GC1612 PLATE COUPLING 6 Ref Part Description Qty 221 GC1614 LENS ILLUMINATED R 3 222 GC1616 LENS ILLUMINATED I O 2 223 GC...

Страница 31: ...E FUSEHOLDER DIN RAIL 4 306 GC0863 RELAY FINDER DIN RAIL 16A 1 307 GC0864 RELAY SOCKET DIN RAIL W OUTCLI 1 308 GC0866 CLIP RELAY SOCKET DIN RAIL 1 309 GC1015 RELAY SOLID STATE 50A 3 310 GC1055 SWITCH...

Страница 32: ...SSION 86 OD 17 2 409 GC1711 CAP FRONT HEATER DUAL A5 6000 1 410 GC1712 CAP REAR HEATER DUAL A5 6000 1 411 GC1713 HOUSING BODY EXTRUDED HEATER 1 412 GC1773 CABLE PLUG ELEC FEMALE 2 LG 1 413 GC1774 CABL...

Страница 33: ...leaks 2 Check desiccant dryer to ensure proper functioning Replace dryer beads as necessary 3 Check and lube top of the fluid section Wipe off residual material and add a tablespoon of throat seal liq...

Страница 34: ...e system incorporates monitors for high pressure monitoring These monitoring devices will prevent the system from continued operation if high pressure situations develop There are pressure sensors loc...

Страница 35: ...er however that a successful operator must know WHAT GOOD MATERIAL LOOKS LIKE HOW THE EQUIPMENT NORMALLY OPERATES WHAT PATH THE MATERIALS FOLLOW THROUGH THE EQUIPMENT KNOWLEDGE OF THESE TROUBLESHOOTIN...

Страница 36: ...nough to displace the material that was in the unit when it was opened up NEVER inspect filter assemblies at time of shut down 4 In troubleshooting a restriction problem where the material pressure ga...

Страница 37: ...Section 4 Safety Information Notes 35...

Страница 38: ...Section 4 Safety Information Notes 36...

Страница 39: ...ole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales inj...

Страница 40: ...ail all correspondence to service glascraft com For Air Powered Systems Model _____________________________ Air compressor size __________________ Serial number _______________________ CFM generated _...

Страница 41: ...d contractor GlasCraft has a system package to meet your requirements GUARDIAN AIR POWERED A5 A6 SERIES EQUIPMENT 6000 OR 12000 WATTS OF HEAT 1600 2200 OR 3000 PRESSURE SET UPS AVAILABLE MH MH II MH I...

Страница 42: ...Quality and Performance GENUINE GLASCRAFT www glascraft com 313273B GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Phone 612 623 6921 Toll Free 1 800 328 0211 Fax 612 378 3505...

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