Gilson MC-250CP Скачать руководство пользователя страница 4

Gilson Company, Inc. 

Concrete Compression Testing Machines:  MC-250CS, MC-300CS, MC-250CP & MC-300CP

Page 2

FOREWORD

Classic and Classic Plus Peak Load Indicators are 
designed and constructed with great care in every phase 
of assembly. To ensure reliability, both the mechanical 
and electrical components have been built with the best 
available materials. This section of the manual provides 
description and instruction on the operation and mainte-
nance of the mechanical, electrical and software com-
ponents.

HOW TO USE THIS MANUAL

This manual is intended to outline the capabilities, oper-
ation and maintenance of the 

Classic and Classic Plus 

Peak  Load  Indicators,  as  well  as  the  hydraulic  sys-
tem and load frame. Maintenance procedures specified 
herein should be followed. Please read and understand 
this manual and become familiar with the operation of 
your test machine prior to operating.

TECHNICAL SUPPORT

If a problem should occur with your testing machine:

1)  Check that all external inputs are properly connected.

2)  Call Gilson Company, Inc. Technical Support line at 

800.444.1508 (8AM - 5PM EST) Monday - Friday.

1.0  INTRODUCTION

The 

Classic and Classic Plus Peak Load Indicators 

are  designed  for  materials  testing  machines.  Features 
include an Auto-Test-Reset mode for hands free opera-
tion, automatic sample break detection and three points 
of  calibration  for  maximum  accuracy,  which  exceeds 
ASTM  E  4.  Load  rate  indication  is  also  offered  on  the 
Classic Plus model.

Classic and Classic Plus Peak Load Indicators are 
ideal for:

•  Flexural Beam Testing
•  Concrete Cylinder Testing
•  Cement Cube Testing
•  Remote On-Site Testing
•  Quality Control

Features:

•  Display Live Load and Peak Load numerically.
•  Select engineering units of Lb, N, KN, and Kg.

•  Three software programmable calibration points  

with password protection (No need to turn a poten-
tiometer  to  adjust  calibration.).  Accuracy  exceeds 
ASTM E4.

•  Auto-Test-Reset automatically “readies” the indica-

tor for the start of the next test without requiring  
operator interaction.

•  Classic Plus model has load rate indication in force 

units per second.

•  1x16 LCD with 0.38in high characters.
•  Three-key tactile keypad.

1.1  Peak Load Indicator Accessories

• 1,000 2,500 5,000 10,000 psi pressure transducers 

with cables pre-wired for the Indicator.

•  Load cells of various capacities.

2.0  THE KEYS & SCREEN DISPLAY

2.1  The <SET ENTER> Key

•  Changes engineering units (KN, KG, LB, N)
•  Accepts/assigns the value in a data entry field to that 

field.

2.2  The <MENU/UP ARROW> Key

•  Selects the calibration menu for setting load resolu-

tion (RES), full scale (FS) load and calibration.

•  Increases the value of a numeric digit.

2.3  The <ZERO/DOWN ARROW> Key

NOTE:  Record  the  previous  test  result  prior  to 
pressing ZERO, or it will be lost.

•  Defines a new zero load.
•  Places the Indicator Test Status in Ready Mode.
•  Clears out the previous test results from the test buf-

fer and initializes the indicator for the next test. 

•  Decreases the value of a numeric digit.

Содержание MC-250CP

Страница 1: ...Testing Machines MC 250CS MC 300CS MC 250CP MC 300CP Rev 08 19 2011 PHONE 800 444 1508 P O Box 200 Lewis Center Ohio 43035 0200 FAX 800 255 5314 740 548 7298 E mail customerservice gilsonco com Websi...

Страница 2: ...g 7 When adding or changing oil use only Dextron II or Dextron III automatic trans mission fluid NOTE This machine has been operationally tested and calibrated at the factory In order to fully comply...

Страница 3: ...ULIC PUMP SECTION 6 6 0 HYDRAULIC CONTROL VALVE 7 6 1 Metered Advance Position 7 6 2 Full Advance Position 7 6 3 Hold Position 7 6 4 Retract Position 7 6 5 FIGURE 1 Control Valve 8 6 6 Sequence of Ope...

Страница 4: ...acy which exceeds ASTM E 4 Load rate indication is also offered on the Classic Plus model Classic and Classic Plus Peak Load Indicators are ideal for Flexural Beam Testing Concrete Cylinder Testing Ce...

Страница 5: ...icator requires three cal ibration points All three calibration points MUST be used The first calibration point should be set at zero load the second calibration point at low load 5 of full scale load...

Страница 6: ...CHANICAL DATA dicator begins waiting for the load to exceed the thresh old 0 5 of Full Scale which signals the beginning of the next test During a test the Indicator will continue monitoring for peak...

Страница 7: ...chines MC 250CS MC 300CS MC 250CP MC 300CP Page 5 5 2 Power DC Input The Peak Load Indicator requires 12 15Vdc unregulated input voltage A voltage adapter is supplied with the ma chine 5 3 Controller...

Страница 8: ...Gilson Company Inc Concrete Compression Testing Machines MC 250CS MC 300CS MC 250CP MC 300CP Page 6 HYDRAULIC CONTROL VALVE HYDRAULIC PUMP SECTION...

Страница 9: ...cing Control Handle No 1 into the rapid advance position causes the piston to advance rapidly at an un controlled rate This is normally used for pre loading a specimen or rapidly advancing the piston...

Страница 10: ...n 7 To increase the rate of loading turn Control Knob No 2 counter clockwise To decrease the rate of loading turn Control Knob No 2 clockwise 8 To hold pressure at any desired point position Valve Con...

Страница 11: ...all pressure and allow the machine piston to return to the at rest position Cycle the control valve twice to its retract position to make sure all pressure is released Never attempt to grasp a leakin...

Страница 12: ...u notify Gilson Company Inc or a qualified service representative Under no conditions allow unqualified personnel to attempt to repair the pump particularly the pump block unit or control valve unit a...

Страница 13: ...250CP MC 300CP Page 11 SPX Corporation Tech Services 800 477 8326 5885 11th Street Fax 800 765 8326 Rockford IL 61109 3699 USA 7 0 VALVE ASSEMBLY 7 1 Valve Diagram MANUAL VALVE ASSEMBLY MODEL B 4 POS...

Страница 14: ...ing Race 14 11228 1 Thrust Bearing 15 10496 1 Roll Pin 5 16 dia x 1in Lg 16 11127 1 Plug 3 8 NPTF 17 302939 1 Adapter Torque to 30 40 ft lbs 18 10300 2 O ring 468 I D x 078 cs 19 10425 1 Compression S...

Страница 15: ...Testing Machines MC 250CS MC 300CS MC 250CP MC 300CP Page 13 8 0 ELECTRICAL HYDRAULIC PUMP 8 1 Pump Diagram SPX Corporation Tech Services 800 477 8326 5885 11th Street Fax 800 765 8326 Rockford IL 61...

Страница 16: ...10973 1 Slotted Spring Pin Note Locate slot as shown 11 45596 1 Eccentric 12 12595 1 Washer 1 1 8 x 1 2 x 0 077 Th 13 304830 1 Oil Seal 14 10199 2 Hex Nut 1 4 20 UNC 15 61170 1 Housing 16 61169 1 Ger...

Страница 17: ...Gilson Company Inc Concrete Compression Testing Machines MC 250CS MC 300CS MC 250CP MC 300CP Page 15 8 3 Hydraulic Schematic Diagram HYDRAULIC SCHEMATIC...

Страница 18: ...ng Machines MC 250CS MC 300CS MC 250CP MC 300CP Page 16 8 4 Top View Parts List TOP VIEW PARTS LIST Item No Part No No Req d Description 1 66218BK 1 Cover Plate 2 10030 2 Cap Screw 5 16 18 UNC x 3 4 L...

Страница 19: ...Gilson Company Inc Concrete Compression Testing Machines MC 250CS MC 300CS MC 250CP MC 300CP Page 17 SECTION A A BOTTOM VIEW SECTION A A 8 4 1 Bottom View Section A A...

Страница 20: ...x 3 16 x 1 16 11 12223 4 Ball 3 16 Diameter 12 45559 1 Block 13 10445 2 Compression Spring 5 32 O D x 3 4 Lg 14 24549 2 Ball Guide 15 45560 1 Block 16 304820 1 Piston 17 15130 1 Plug 1 16 NPTF 18 104...

Страница 21: ...02 1 Nipple 2 12301 1 Toggle Switch 3 205409 1 On Off Label Decal 4 24733 1 Cord Set 5 15993 1 Strain Relief Bushing 6 252253 1 Screw 8 32 x 1 2 Lg 7 12355 1 Washer For 8 bolt 8 42575WH2 1 Electrical...

Страница 22: ...can be accomplished by exchange of a component part the customer may be required to remove the part or modular component and install the exchanged part Warranty does not cover expenses either direct...

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