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Double Sickle Bar Topper-Hedger 

Owners Manual

Model Number:

GVF 1000

Manual Part Number: GH 11990 

(Standard Topper-Hedger)

3033 Benzie Hwy.  Benzonia, MI 49616   231-882-5921

Fax 231-882-5637  www.gillisons.com  800-392-6059 

GVF

Содержание GVF 1000

Страница 1: ...ickle BarTopper Hedger Owners Manual Model Number GVF 1000 Manual Part Number GH 11990 Standard Topper Hedger 3033 Benzie Hwy Benzonia MI 49616 231 882 5921 Fax 231 882 5637 www gillisons com 800 392...

Страница 2: ...x 17 Head Lubrication 16 Hydraulic System 14 Instructions For Pressure Washing 14 Maintenance Chart 13 V roller Adjustment 15 PARTS SECTION 18 7 Sickle Bars 24 7 Sickle Bar Tube Assembly 30 7 Tube Ass...

Страница 3: ...Lift Cylinder Parts 41 Lock Valve 48 Main Control Valve 46 Main Control Valve Parts 47 HEDGER ACCESSORY KIT 50 G V F WARRANTY 51...

Страница 4: ...ntended Design and servicing of this machine has been kept as simple as possible to permit maintenance operations to be carried out with tools normally available This book should be thoroughly read an...

Страница 5: ...airs replace shield prior to further operation SAFETY ALERT SYMBOL FIG 1 This is the safety alert symbol It means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Look for it both in this manual and on...

Страница 6: ...t and park machine in the correct manner When dismounting and or leaving the operator s platform FOR ANY REASON always 1 Shift to Neutral 2 Turn PTO OFF 3 Come to a complete stop 4 Park on level groun...

Страница 7: ...ear the area Ensure that all bystanders particularly children are at a safe distance before starting the engine DANGER FIG 7 Be aware of electrocution hazards To prevent injury or death from electrocu...

Страница 8: ...injury or death Relieve pressure on system before repairing adjusting or disconnecting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Keep all com...

Страница 9: ...figure to the right has its part number labeled below the decal SERIAL NUMBER Location of serial number is on the nameplate and is provided as a reference See FIG 12 SAFETY WHILE OPERATING Review ENTI...

Страница 10: ...ways watch for overhead obstructions when operating or transporting topper hedger Use extreme caution in uneven terrain to avoid personal injury MODIFICATIONS Modification or alteration of the topper...

Страница 11: ...ne refer to FIG 13 1 Unbolt and remove cutting head from skid 2 Unbolt pump 3 Unbolt hedger framework from skid Step Two refer to FIG 14 1 Slide forks under framework 2 Chain loop to the top of the fo...

Страница 12: ...framework under tractor 2 Install mounting brackets but leave all mounts loose until everything is correctly in position NOTE Check operator clearance with boom while sitting in seat Step Five refer...

Страница 13: ...MOUNTING 10 GVF Standard Topper Hedger Manual FIG 19 Step Six refer to FIG 19 1 Install pump and secure torque arm Step Seven refer to FIG 20 1 Mount control box FIG 20...

Страница 14: ...AM CAUTION Read operator s manual before operation DANGER This control panel engages the sickle knives 1 Sickle On Off switch 2 Raise Boom Lower Boom 3 Rotate head Left Rotate head Right 4 Side Shift...

Страница 15: ...ons are in the way 2 Turn PTO on and make sure it is in 540 mode 3 See page 8 first to become familiar with the Control Box Diagram 4 Sickle cutting will run in both directions in the event the head s...

Страница 16: ...EVERY 400 HOURS INSTRUCTIONAL PAGE HYDRAULIC SYSTEM Hydraulic Oil change Pg 14 Hydraulic Oil Filter Change or annually change Pg 14 Suction Strainer Clean or replace Pg 14 CUTTING HEAD V Roller Adjus...

Страница 17: ...the following components Instrument panel Electrical harness and connections and Safety decals HYDRAULIC SYSTEM Check hydraulic oil level daily FIG 21 Change hydraulic oil filter every 200 hours FIG...

Страница 18: ...FAB REV Parts List DESCRIPTION PART NUMBER QTY ITEM BUSHING CAM GH11358 1 1 WHEEL W4 DUALVEE SHIELDED GH11357 1 2 A A ROTATE CAM BUSHING TO SET V ROLLER PRELOAD ON PUSHARM V RAIL V ROLLER ADJUSTMENT 1...

Страница 19: ...CHECKED QA MFG APPROVED Matt 9 26 2007 DWG NO GVF1029L TITLE HEAD LUBRICATION SIZE C SCALE GILLISON S VARIETY FAB REV 2 2 1 1 OIL SICKLE BARS EVERY 2 HOURS HEAD LUBRICATION Column 1 Column 2 Column 3...

Страница 20: ...N MAINTENANCE 17 GVF Standard Topper Hedger Manual 1 2 3 4 A A B B C C D D DRAWN CHECKED QA Matt 9 26 2007 TITLE GILLISON S VARIETY FAB GREASE GREASE GREASE GREASE GREASE GREASE OIL LEVEL FRAME ROTATE...

Страница 21: ...H 11547 40810 41004 07884 07760 40331 41004 40810 40484 40319 40212 40315 41059 40999 41119 41807 07884 07761 40312 40313 42020 07858 03030 42530 40480 40082 42010 42353 42485 42486 41083 41120 37 39...

Страница 22: ...x1 000 41004 1 Pipe Plug 500 41059 1 Spacer Worm 41083 1 Relief Valve 41119 1 Key Worm 41120 1 Pipe Reducer 500 to 125 41807 1 Key Input 42010 4 Screw Drive 10 42020 2 Screw Cap Skt 500 x2 000 42353 1...

Страница 23: ...AB REV Parts List DESCRIPTION PART NUMBER QTY ITEM COMPLETE RH ROTATE ASSEMBLY INCLUDING GEAR BOX GH11602 1 1 COMPLETE LH ROTATE ASSEMBLY INCLUDING GEAR BOX GH11600 1 1 1 ROTATE FRAME RH GH11598 1 2 R...

Страница 24: ...LY GILLISON S VARIETY FAB Parts List DESCRIPTION PART NUMBER QTY ITEM ROTATE PIN ASSEMBLY GH0295 1 1 BUSHINGS GH11925 2 2 RETAINING COLLAR ROTATE GH0297 1 3 7 16 X 2 1 4 KEY STOCK STAINLESS GH11916 1...

Страница 25: ...WHEEL AND SHAFT ASSEMBLY GH11327 1 12 BEARING 1 GH11350 2 13 HHCS 7 16 14 X 1 1 2 MILLED HEAD GH11988 2 14 HHCS 7 16 14 X 1 1 2 N1435 2 15 HEX NUT 7 16 14 N1405 4 16 LOCKWASHER 7 16 N1415 4 17 SPROCKE...

Страница 26: ...SCRIPTION PART NUMBER QTY ITEM CLAMP ASSEMBLY GH11463 07 1 1 3 BOLT WEAR PLATE GH11355 2 2 WEAR PLATE 1 1 4 CC HOLES GH11329 1 2 1 WEAR PLATE 1 5 16 CC HOLES GH11329A 1 2 2 FHCS 1 4 20 X 1 2 N4028 2 3...

Страница 27: ...PARTS 24 GVF Standard Topper Hedger Manual 7 SICKLE BARS...

Страница 28: ...PARTS 25 GVF Standard Topper Hedger Manual 10 SICKLE BARS...

Страница 29: ...PARTS 26 GVF Standard Topper Hedger Manual 12 SICKLE BARS...

Страница 30: ...ITLE 7 TUBE ASSEMBLY SIZE C SCALE GILLISON S VARIETY FAB REV Parts List DESCRIPTION PART NUMBER QTY ITEM 7 TUBE ASSEMBLY GH11737 1 1 GUIDE PLATE 9 GH11661 2 2 GUIDE PLATE 15 3 4 GH11659 6 3 GUIDE PLAT...

Страница 31: ...E ASSEMBLY SIZE C SCALE GILLISON S VARIETY FAB REV Parts List DESCRIPTION PART NUMBER QTY ITEM 10 TUBE ASSEMBLY GH11368 1 1 GUIDE PLATE 11 GH11658 2 2 GUIDE PLATE 15 3 4 GH11659 10 3 GUIDE PLATE 9 3 4...

Страница 32: ...S VARIETY FAB Parts List DESCRIPTION PART NUMBER QTY ITEM 12 TUBE ASSEMBLY GH11705 1 1 GUIDE PLATE 9 GH11661 2 2 GUIDE PLATE 9 3 4 GH11660 2 3 GUIDE PLATE 15 3 4 GH11659 10 4 GUIDE PLATE 24 GH11710 2...

Страница 33: ...1722 TITLE 7 SICKLE BAR AND TUBE ASSEMBLY SIZE C SCALE GILLISON S VARIETY FAB REV Parts List DESCRIPTION PART NUMBER QTY ITEM 7 SICKLE BAR AND TUBE ASSEMBLY GH11722 1 1 7 TUBE ASSEMBLY GH11737 1 2 7 L...

Страница 34: ...10 SICKLE BAR AND TUBE ASSEMBLY SIZE GILLISON S VARIETY FAB REV Parts List DESCRIPTION PART NUMBER QTY ITEM 10 SICKLE BAR AND TUBE ASSEMBLY GH11621 1 1 10 TUBE ASSEMBLY GH11368 1 2 10 LH BAR ASSEMBLY...

Страница 35: ...1 TITLE 12 SICKLE BAR AND TUBE ASSEMBLY SIZE C SCALE GILLISON S VARIETY FAB REV Parts List DESCRIPTION PART NUMBER QTY ITEM 12 SICKLE BAR AND TUBE ASSEMBLY GH11701 1 1 12 TUBE ASSEMBLY GH11705 1 2 12...

Страница 36: ...0 X 3 4 N1030 4 8 LOCKWASHER 1 4 N1020 4 9 HEX BOLT 3 8 24 X 1 1 4 GRADE 8 N1303A 5 10 LOCKWASHER 3 8 N1280 5 11 Parts List DESCRIPTION PART NUMBER QTY ITEM 23 PUSH ARM ASSEMBLY RH GH0347 1 1 23 PUSH...

Страница 37: ...PARTS 34 GVF Standard Topper Hedger Manual CAM WHEEL AND SHAFT ASSEMBLY...

Страница 38: ...PARTS 35 GVF Standard Topper Hedger Manual GVF 1000 STANDARD HEDGER PARTS MAIN FRAME STRESSPROOF...

Страница 39: ...PARTS 36 GVF Standard Topper Hedger Manual HYDRAULIC SYSTEM COMPONENTS Needle Valve H 1108 Relief Valve GH 11951 Standard Main Control Valve GH 11961...

Страница 40: ...TS 37 GVF Standard Topper Hedger Manual Proportionator GH 11960 Filter GO 13180 Filter Head GH 11604 Sight Glass G 1071 Hydraulic System Components Continued Torque Arm GH 11624 Suction Strainer GH 11...

Страница 41: ...00106024 13 500106021 1 DRIVE GEAR ASS Y HC PTO 1A 13 1 500106023 DOWEL PIN HC PTO 2A 3A 14 180900871 2 DOWEL PIN HC PTO 7A 14 2 180900870 CAP SCREW HC PTO 1A 15 12 170002074 16 16 16 170002075 2 2 17...

Страница 42: ...PARTS 39 GVF Standard Topper Hedger Manual HEAD ROTATE MOTOR Head Motor Part Number GH 11485 Rotate Motor Part Number GH 11486 H Motor 158 R Motor 146 Seal Kit Part Number O 60564...

Страница 43: ...PARTS 40 GVF Standard Topper Hedger Manual LIFT CYLINDER GH 11304...

Страница 44: ...rimer Red 2 9 oz 1 00082464 Lock Nut 7 8 14 1 2 005446 Piston 3 00 OD 1 3 17378C Cyl Body 3in ID 1 4 17381B Ram 2 5 w c 1 5 11194B Guide 3 25 OD 2 5 ID 1 6 00080342 Oring N 2 875 x 3 25 1 7 00083241 B...

Страница 45: ...PARTS 42 GVF Standard Topper Hedger Manual 2 INCH BORE CYLINDERS...

Страница 46: ...0305 Oring N 0 75 x 0 875 1 9 0A009900 Wall 2 0 ID x 125 WX VAR 1 10 31720A U Cup Lip 1 125 x 1 375 x 0 187 1 11 12677A Plug Oring Boss 9 16 18 1 13 00083161 Wiper Ring 1 125 AN Series 1 14 18079B Gui...

Страница 47: ...PARTS 44 GVF Standard Topper Hedger Manual 3 INCH BORE CYLINDERS...

Страница 48: ...Piston Seal 1 7 12580A Piston 3 00 Bore 1 8 00080310 Oring N 0 875 x 1 000 1 9 0A009902 Wall 3 0 ID x 0 187 W x VAR 1 10 ES0030 1215 Ucup Lip 1 25 x 1 5 x 25 1 11 00082808 Plug Oring Boss 3 4 16 1 12...

Страница 49: ...PARTS 46 GVF Standard Topper Hedger Manual MAIN CONTROL VALVE...

Страница 50: ...612002020 1 14 Level SD6 P SAE Section 5EL1067001 1 15 8ES3 Control Kit 5V08027 1 16 2ES Spool 3CU2225015 1 17 GH11977 Deutsch 12 Vdc Coil 4SOL412112 2 18 P3T Plug XTAP524280 2 19 BP3 Lock Valve 6020...

Страница 51: ...OR227360 Valve Body 3FLA336075 Flange 3MOL107230 Spring 3OTT311160 Pin 3PIS216450 Piston 3TAP319180 Plug 3TAP324260 Plug 4ANE813212 13 16x1 2 Parbak 4GUA111324 OR 2 4x11 3 4GUA112418 OR 12 42x1 78 4GU...

Страница 52: ...hedger 1 1 GH 11978 Switch Head Motor V61D1D 1 GH 11984 Machine Screw 6 32 X SS Slotted 8 GH 11979 Label Hedger Control Boxes 1 GH 11980 Harness Hedger for control box 1 GH 11981 Encloser Formed hedg...

Страница 53: ...ard Topper Hedger Manual HEDGER ACCESSORY KIT PART NUMBER GH 11937 KIT INCLUDES Quantity Part Number Item Description 3 GH 11348 Knife 6 N 4297 3 8 24 x 5 8 FHCS Torx 1 GH 11855 Torx Drive 1 SP 7008 A...

Страница 54: ...ies Engines and Hydraulic components are warranted by the original equipment manufacturer GVF controls the installation of these products but not the manufacture therefore GVF warranty applies to the...

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