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Start-up

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21. Start-up

For  burner  commissioning,  the  first  stage  can  be  set  manually
using the switch on the socket unit.
The switch on the socket unit must be at the position 2nd stage
during operation. The air throttle is closed in standstill. In stage 1,
ignition and pre-ventilation (approx. 15 secs.) is activated after
the air throttle opens. Then the solenoid valve opens and
releases the oil for stage 1. After flame formation and completion
of the ignition phase, the burner switches over to the 2nd stage
after 60 secs. Then, set the required pump pressure in accord-
ance with the nozzle selection table (see adjustment table). Fol-
lowing a brief period of operation in stage 2, measurements
(CO

2

, soot accumulation and exhaust air temperature) can be

performed. If necessary, the air can be readjusted with the adjust-
ing screw and/or positioning motor ST2.

Important: 
Set dimension "A" only in the 2nd stage!

In order to check the burning in the 1st stage, set the switch on the socket unit to 
1st stage. Set the air flow at cam ST1 of the positioning motor.
After calibration of the burner, refasten the hood of the positioning motor. Switch over the switch on 
the connector to position 2nd stage. On completion of work, set the control thermostat 2nd stage lower than
the control thermostat 1st stage!

22. Calibration of the boiler-burner

A precise calibration is necessary for a burning that is low in emissions and energy saving. For this purpose, a
burner is assigned to the boiler in accordance with the work ranges and taking into account the combustion
chamber resistance. The immersion depth of the burner pipe to the respective burner chamber is set via the slid-
ing flange.

23. Flue connection

The prerequisite for a faultless functioning of the firing system is a correctly dimensioned flue. Dimensioning is
effected in accordance with DIN EN 13384, Part 1 in consideration of DIN 18160 and the local regulations and
based on the boiler and burner outputs. 
Refer to the technical information and installation instructions of the heat generator for further information.

24. Exhaust gas thermometer

For exhaust gas temperature monitoring the heating system should be equipped with an exhaust gas thermom-
eter. The higher the exhaust gas temperature, the greater the exhaust gas loss. Rising exhaust gas tempera-
tures indicate increasing deposits that will reduce the degree of combustion efficiency.
In the event of an increasing exhaust gas temperature, have the heating system cleaned and readjusted by a
specialist.

Содержание GL20-Z-L-LN

Страница 1: ...Technical Information Installation Instructions Oil Issued May 2011 Right reserved to effect techn modifications in the interest of product improvement GB GL20 Z L LN...

Страница 2: ...peration of the flame monitor control unit 9 13 Setting the air flow rate 11 14 Actuator drive 12 15 Setting the ignition electrodes 12 16 Service position 13 17 Adjusting the inlet nozzle 13 18 Notes...

Страница 3: ...ns of the local utility Work on electrical equipment may only be carried out by qualified personnel in accordance with the relevant VDE SEV and VE regulations Risk of injury by fan wheel on activation...

Страница 4: ...e Voltage 1 N PE 50 Hz 220 240 V Max power consumption at start during operation 4 A max 2 A eff 6 5 A max 3 5 A eff Electric motor power at 2800rpm in kW 0 250 0 370 0 370 Oil pump type Suntec AT2 45...

Страница 5: ...ightening sequence for the screws Raise the burner when tightening the screws GL20 3 LN Attach the sliding flange and gasket loosely to the door of the boiler Remove the front part of the burner pipe...

Страница 6: ...nnection cable to the 7 pin X11 connection on the plug unit must be fused with max 6 3 A slow acting or max 10 A fast acting Connection diagram B4 S3 T2 T1 N PE L1 N PE L1 N N F1 F3 F21 H11 P11 H13 Q1...

Страница 7: ...rted to a single pipe system For pure single pipe operation the bypass stopper must be unscrewed out of the return line opening see page 8 and the return line opening must be sealed with a gasket and...

Страница 8: ...ure must be set to match the relevant capacity The specified pump pressures are standard values and may vary according to system conditions For this Remove the 4 sealing plug Screw in the pressure gau...

Страница 9: ...and cannot be interpreted by operators due to the rapid flashing sequence Status messages are translated to plain text by the Satro Com and Satro Pen devices Faults are transferred at a slower flashin...

Страница 10: ...fter the safety period expires The control unit also goes into lockout mode if external light is present during the pre aeration interval The device remains locked out and the cause of the fault is in...

Страница 11: ...r back carefully from max setting until LED 1 flickers Then increase the potentiometer setting until both LEDs come on If LED 1 does not flicker at or before min position 1 leave the potentiometer at...

Страница 12: ...air pressure increases Lower setting Less air pressure decreases Please note the following when adjusting the switch cams Do not set cam position ST1 via ST 2 Set cam position MV2 roughly 5 to 10 abov...

Страница 13: ...se plate is correctly seated in the housing 17 Adjusting the inlet nozzle The position of the inlet nozzle is preset at the factory but can be adapted to different system operating conditions altitude...

Страница 14: ...LN GL20 2 3 LN 19 Nozzle replacement Bring the base plate into position Remove the ignition cable from the ignition electrode Use a size 4 Allen key to release the mixing head Retract the mixing head...

Страница 15: ...on the connector to position 2nd stage On completion of work set the control thermostat 2nd stage lower than the control thermostat 1st stage 22 Calibration of the boiler burner A precise calibration...

Страница 16: ...g hours counter 2nd stage P21 Operating hours counter option Q1 Heater power switch S1 Control unit DKO 972 S3 Switch 1st 2nd stage S9 OC Oil Control option SK1 Strap terminal S1 SK2 Strap terminal S2...

Страница 17: ...Nozzle dirty or faulty Solenoid valve faulty External light Motor pump coupling faulty Clean replace connect correctly or adjust sen sitivity Correct position Replace Reduce recirculation volume Chec...

Страница 18: ...er capacity at k 93 Oil nozzle Danfoss Oil pump pres sure Oil throughput Rough air setting Dimension A Positioning motor Air pressure upstream of retarding disc Pos inlet noz zle ST2 ST1 ST2 ST1 ST2 S...

Страница 19: ...N 111 85 103 175 60 H 20 12 0 9 4 7 1 31 7 0 33 25 18 66 4 2 5 125 88 116 2 00 60 H 20 10 5 10 5 7 4 32 4 0 36 20 15 7 0 3 9 0 140 98 130 2 25 60 H 20 10 0 11 8 8 2 34 2 0 40 20 15 8 3 4 3 16 156 108...

Страница 20: ...E 25 05 11 20 Explosion drawings spare parts lists 28 Explosion drawings spare parts lists GL20 1 LN ZBZ_1 517...

Страница 21: ...6 A 1200 lg 2 47 50 11347 15 Pressure pipe nozzle K GEV 4LL R1 8 with gasket 5 37 50 20200 16 Pressure pipe R20 cpl 1 31 90 23246 17 Coupling AEG with 2 recesses 1 37 90 11586 18 Control unit DKO 972...

Страница 22: ...E 25 05 11 22 Explosion drawings spare parts lists GL20 2 LN ZBZ_1 518...

Страница 23: ...lg 2 47 50 11347 15 Pressure pipe nozzle K GEV 4LL R1 8 with gasket 5 37 50 20200 16 Pressure pipe R20 cpl 1 31 90 23246 17 Coupling AEG with 2 recesses 1 37 90 11586 18 Control unit DKO 972 Mod 22 1...

Страница 24: ...E 25 05 11 24 Explosion drawings spare parts lists GL20 3 LN ZBZ_1 519...

Страница 25: ...1200 lg 2 47 50 11347 15 Pressure pipe nozzle K GEV 4LL R1 8 with gasket 5 37 50 20200 16 Pressure pipe R20 cpl 1 31 90 23246 17 Coupling AEG with 2 recesses 1 37 90 11586 18 Control unit DKO 972 Mod...

Страница 26: ...allation dimensions 30 Working ranges All dimensions in mm dimensions in GL20 2 LN GL20 1 2 LN 366 414 129 290 296 GL20 3 LN 366 414 304 143 296 290 130 100 Max 150 402 204 140 5 1 0 1 5 2 0 2 5 5 4 3...

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