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9

PUMP SYSTEM MALFUNCTION

MALFUNCTION

The Pressure and/

or the Delivery

Drops

Water in crankcase

Noisy Operation

Rough/Pulsating

Operation with

Pressure Drop

Pressure Drop at

Gun

Excessive Leakage

High Crankcase

Temperature

CAUSE

Worn packing seals

Broken valve spring

Belt slippage

Worn or Damaged nozzle

Fouled discharge valve

Fouled inlet strainer

Worn or Damaged hose

Worn or Plugged relief valve on pump

Cavitation

Unloader

High humidity

Worn seals

Worn bearings

Cavitation

Worn packing

Inlet restriction

Accumulator pressure

Unloader

Cavitation

Restricted discharge plumbing

Worn plungers

Worn packing/seals

Excessive vacuum

Cracked plungers

Inlet pressure too high

Wrong Grade of oil

Improper amount of oil in crankcase

REMEDY

Replace packing seals

Replace spring

Tighten or Replace belt

Replace nozzle

Clean valve assembly

Clean strainer

Repair/Replace hose

Clean, Reset, and Replace worn parts

Check suction lines on inlet of

pump for restrictions

Check for proper operation

Reduce oil change interval

Replace seals

Replace bearings, Refill crankcase

oil with recommended lubricant

Check inlet lines for restrictions

and/or proper sizing

Replace packing

Check system for stoppage, air

leaks, correctly sized inlet

plumbing to pump

Recharge/Replace accumulator

Check for proper operation

Check inlet lines for restrictions

and/or proper size

Re-size discharge plumbing to

flow rate of pump

Replace plungers

Adjust or Replace packing seals

Reduce suction vacuum

Replace plungers

Reduce inlet pressure

Giant oil is recommended

Adjust oil level to proper amount

Содержание LP121A-5100

Страница 1: ...llation Instructions page 2 Pump Specifications page 3 Exploded View page 4 Parts List Kits page 5 Repair Instructions pages 6 8 Trouble Shooting page 9 Recommended Spare Parts List Pump Mounting Sele...

Страница 2: ...el is between the two lines on the oil dipstick DO NOT OVERFILL Use Giant Recommended Oil Crankcase oil should be changed after the first 50 hours of operation then at regular intervals of 500 hours o...

Страница 3: ...lect GPM required then select appropriate motor and pump pulley from the same line 2 The desired pressure is achieved by selecting the correctnozzlesizethatcorrespondswiththepump GPM HORSEPOWER INFORM...

Страница 4: ...4 Exploded View LP121A 5100...

Страница 5: ...Shaft Seal 3 35 07135 0100 Seal Sleeve 3 36 13291 Grooved Ring 3 37 07139 0100 Seal Case 3 38 07140 O Ring 3 39 07142 0100 Pressure Ring 3 40 07144 Sleeve 6 41 07146 0100 Support Ring 3 42 07147 Tensi...

Страница 6: ...sleeves 40 36 support ring 41 and o rings 35A and 35B in Lp255A only from the manifold and seal sleeve respectively For LP255 only remove support ring 37 Examine seals carefully and replace if worn C...

Страница 7: ...10 For LP122A LP122A 4000 pumps generouslylubricatethe inside of the oil seals 31A 33 and o ring 32A Next placethesealretainer complete 31 over the steel plunger base seat firmly into the crankcase R...

Страница 8: ...41 and v sleeves 40 into valve casing 17 Next place valve assemblies 46A into manifold after first lubricatingtheo ring 44A Seat firmly into manifold 16 Tighten hex nuts 49A in a crosswise pattern sh...

Страница 9: ...de of oil Improper amount of oil in crankcase REMEDY Replace packing seals Replace spring Tighten or Replace belt Replace nozzle Clean valve assembly Clean strainer Repair Replace hose Clean Reset and...

Страница 10: ...it lit Valve Spare Parts 1 kit pump X See page 5 for kit list Position Item Description Torque Amount 10 08093 Screw Cover 125 in lbs 17 08095 Hex Screw Bearing Cover 125 in lbs 24A 13277 Hex Screw Co...

Страница 11: ...11 LP121A 5100 DIMENSIONS INCHES mm...

Страница 12: ...es or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Li...

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