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GP7636GB-2.0 REPAIR INSTRUCTIONS

NOTE:

  Always take time to lubricate all metal and non-metal parts with a light film of oil before reassembling.  

This step will help ensure proper fit, at the same time protecting the pump non-metal parts (elasto

-

mers) from cutting and scoring.

1.  Loosen screws (58C), take 

plugs (58) out of valve cas

-

ing with two screws.

2.  Take out tension spring (57) 

and complete valve (51) 

using either valve tool (part 

#07662) or stud bolt M16. 

3.  Valve seats (51C and 52C) 

are pressed out of spacer 

pipe (51F) by hitting the 

valve plate (51D/52D) with 

a bolt.

4.  Check surfaces of valve plate (51D/52D), valve seat (51C/52C), 

O-rings (51B, 58A), and support rings (51A, 58B) and replace 

worn parts.

5.  When reassembling: The suc-

tion valve seat (51C) is 1mm 

smaller in diameter than the 

discharge valve seat (52C). 

Suction valve seats are 

marked “S” and always have 

to be installed first. Discharge 

valve seats are marked “P” 

and are always tobe installed 

on top of suction valve. Plugs 

(58) are to be tensioned down 

evenly with screws (58C) in 

a crosswise pattern at 155 

ft-lbs. (210 Nm).

 

51F 

51E/52E 51D/   51B/52B 

51A/ 

51C/52C

 

 

 

52D 

 

52A

P S

6. 

Loosen nuts (49A) 

7.  Remove pump head.

8.  Separate plunger (36A) 

from crosshead (25) by 

means of one open-end 

wrench (M36).

9.  Pull seal sleeves (39) out of 

their fittings in the crank

-

case. Take seal case (38) 

out of seal sleeve (39). 

Содержание GP7636GB-2.0

Страница 1: ...Service Manual Model GP7636GB 2 0 Contents Installation Instructions page 2 Pump Specifications page 3 Torque Specs page 3 Recommended Spare Parts List page 3 Exploded View page 4 Parts List Kits page...

Страница 2: ...ld run in the pump but you should also check the oil temperature which should not exceed 140 o F 60 o C The torque tension on the valve casing nuts 49A is to be checked after approximately 200 hours P...

Страница 3: ...pproximately twice the pump power require ments shown above We recommend a 1 15 service factor be speci fied when selecting an electric motor as the power source To compute specific pump horsepower re...

Страница 4: ...4 Exploded View GP7636GB 2 0 Pumps...

Страница 5: ...ing 6 39 06794 Seal Sleeve 3 39A 13291 Grooved Ring 3 41 06795 Pressure Ring 3 42 06796 V Sleeve 6 43 06797 Sleeve Support Ring 3 45 06098 Tension Spring 3 49 13159 Stud Bolt 8 49A 13160 Hexagon Nut 8...

Страница 6: ...Check surfaces of valve plate 51D 52D valve seat 51C 52C O rings 51B 58A and support rings 51A 58B and replace worn parts 5 When reassembling The suc tion valve seat 51C is 1mm smaller in diameter tha...

Страница 7: ...g plunger 36 in seal sleeve place pressure ring 41 v sleeves 42 sleeve support ring 43 and tension spring 45 over plunger 36 Place the seal case onto the seal sleeve and press into the crankcase makin...

Страница 8: ...rmal wear and tear to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made b...

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