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7.Maintenance

WHEEL NUTS

Maintenance according to schedule

Correct tightening torque:

Keep the thread clean and free from damage.

MAINTENANCE SCHEDULE

The following lists are intended as an indication of the maintenance intervals.

0°C to 25°C (32°F to 77°F)

VG 46

below 0°C (32°F)

VG 32

Wheel nut

Torque

M14

150 Nm (111 lbf.ft)

M16

200 Nm (148 lbf.ft)

M18

280 Nm (207 lbf.ft)

M20

450 Nm (332 lbf.ft)

CAUTION:

Intensive use or use in extreme conditions requires shorter mainte-

nance intervals!

Содержание D263S

Страница 1: ...P001306011 ART P001306011 REV R20161021 GIANT D263S D263SW D332ST D332SWT EN D263S D263SW D332ST D332SWT WHEEL LOADER OPERATOR S MANUAL EN Original language...

Страница 2: ...technical characteristics Oisterwijk 2016 01 20 A J J Brock general director Model GIANT D263S D263SW D332ST D332SWT Category Wheel Loader Manufacturer TOBROCO Machines Industrielaan 2 5061 KC Oister...

Страница 3: ...46 Fourth function electrical 46 Dashboard 47 Alternator warning light 47 Engine temperature 48 Engine temperature warning light 48 Engine oil pressure warning light 48 Combination switch 49 Switches...

Страница 4: ...4...

Страница 5: ...5 1 INTRODUCTION...

Страница 6: ...nd indirect damage caused by operator error lack of skilled maintenance and any other use other than described in this manual The liability of TOBROCO Machines is also void when modifications or exten...

Страница 7: ...7 2 APPLICATIONS...

Страница 8: ...may be released during handling Products containing hazardous substances Tanks with liquid Combustibles Other liquids and dangerous substances not mentioned above PUBLIC ROAD Use of public roads with...

Страница 9: ...s with the laws and regulations in your area WORKING SURFACE The Wheel Loader is designed for riding on flat hard surfaces Only drive on slopes when the loader attachment is empty In the event that th...

Страница 10: ...TING THE MACHINE 1 Get on and off safely when entering or leaving the operator s cab Face the machine Always maintain a three point contact with the steps and handrails Do not use control levers as ha...

Страница 11: ...hine in questionable ground conditions If operating on a slope or ramp always slow down travel straight up and down the incline and not across Keep the bucket as low as possible If you do not follow t...

Страница 12: ...tarting to drive Caution with children 26 Serious accidents can occur if the operator does not pay attention to children in the vicinity of the machine Children are unpredictable 27 Always keep an eye...

Страница 13: ...13 3 OPERATION...

Страница 14: ...iver s seat 8 Safety roof 9 Engine cover 10 Coupling pins 11 Attachment bracket 12 Wheel 13 Fuel tank filler cap 14 Articulation point 15 Steering cylinder 16 Battery 17 Hydraulic oil tank 18 Cooler 1...

Страница 15: ...lowering Tilting of the tool carrier Locking the attachments Controlling powering of attachments The Wheel Loader is equipped with a dashboard which contains various controls and indicators The Wheel...

Страница 16: ...g objects The safety structure is tested according to the EN ISO 3449 standard FOPS Falling object protective structures All models are tested according to EN ISO 3449 FOPS and according to the EN ISO...

Страница 17: ...17 4 SAFETY...

Страница 18: ...enance it is essential that you follow all instructions in this manual Warning Risk of injury if the safety decals are no longer clearly visible or legible Immediately attach new safety decals The fol...

Страница 19: ...19 4 Safety 5103010 01 A 5103010 13 A 5103010 03 A 5103010 05 A 5103010 04 A 5103010 06 A 5103010 11 A 5103010 15 A 5103010 10 A 5103010 13 A...

Страница 20: ...ts dangerous situations which can arise if the Wheel Loader suddenly moves or when the lifting arm suddenly goes down Also think about unforeseen actions by others CAUTION Risk of serious injury by co...

Страница 21: ...not weigh more than indicated in section Technical Data Make sure the tool is evenly loaded and balanced CAUTION Risk of serious injury Hold the attachment approximately 30 cm above the ground when d...

Страница 22: ...aged surface Never drive across a slope The maximum angle of inclination to ride is highly dependent on The loading weight and balance of the load The driving style and speed of the driver Circumstanc...

Страница 23: ...s power lines pylons and lamps Nominal voltage safety distances 0 to 1000 V 1 0 m 1 kV to 110 kV 3 0 m 110 kV to 220 kV 4 0 m 220 kV to 380 kV 5 0 m When unknown 5 0 m CAUTION Risk of serious injury T...

Страница 24: ...arts for damage cracks and bends Lower lift arm before inspection CAUTION Prevent damage Tighten nuts and bolts periodically See section Maintenance CAUTION Prevent damage Check daily Fixings and hing...

Страница 25: ...bles CAUTION Fire hazard Danger in flammable working environment The Wheel Loader produces hot exhaust gases and possible sparks from the exhaust Keep the Wheel Loader free of combustible substances B...

Страница 26: ...immediately get medical attention Provide sufficient water and soap and make sure there is assistance in vocal range when performing work Prevent shorting sparking ensure that no electrical connection...

Страница 27: ...ple a temporary workforce The Wheel Loader may only be driven by experienced drivers who have read this manual thoroughly and after you the owner of Wheel Loader have given a complete instruction on t...

Страница 28: ...cies an insurance for driving on public roads may be required The maximum speed of an earthmoving machine is 25 km per hour Attachments should be protected Read the manual of the attachment The attach...

Страница 29: ...ed to be used on the Wheel Loader CAUTION Risk of injury The driver provides the limits for safe working with the Wheel Loader Do not take any risks Take care with obstacles uneven terrain and in crow...

Страница 30: ...ide a good overview on the work environment The driver determines the limits for safe working with the Wheel Loader Do not take risks Take care with obstacles uneven terrain and crowded areas It is no...

Страница 31: ...terials Contact your dealer if you have any questions Disconnect the positive terminal from the alternator before starting any welding activities on the loader Turn the main mass switch OFF Attach the...

Страница 32: ...32 4 Safety...

Страница 33: ...33 5 TECHNICAL DATA...

Страница 34: ...t 2230 2230 F Frame height 1550 1150 G Dump height 1830 1360 H Height of pivot point 2560 2070 I Height with bucket 3140 2640 J Rollback angle low 41 44 K Rollback angle high 52 55 L Dump angle 44 41...

Страница 35: ...35 5 Technical data...

Страница 36: ...ressure Vehicle width S SW SW X TRA 7x12 AS 340 kPa 3 4 bar 89 cm 89 cm 27x8 5 15 SKID 340 kPa 3 4 bar 97 cm 26x12 12 SKID 340 kPa 3 4 bar 110 cm 110 cm 110 cm 26x12 12 AS 300 kPa 3 0 bar 110 cm 110 c...

Страница 37: ...170 bar Driving speed 12 km h Operating weight 1960 kg 1980 kg Shipping weight 1480 kg 1500 kg D263SW D263SW X TRA D332SWT D332SWT X TRA Engine Kubota diesel engine Power train Hydrostatic with automo...

Страница 38: ...int U Keep this in mind when parking the machine with a raised load D263S D332ST D263SW D263SW X TRA D332SWT D332SWT X TRA S 1040 kg 1060 kg 1040 kg 1500 kg 1040 kg 1665 kg T 800 kg 810 kg 800 kg 1100...

Страница 39: ...39 6 COMMISSIONING...

Страница 40: ...e Especially with the loaded tool in the upper position Make sure the centre of gravity of the load to be lifted is in the middle of the tool Note that the ground under the Wheel Loader is sufficientl...

Страница 41: ...dal Accelerating right foot pedal inching pedal Accelerator pedal Upon depressing the accelerator pedal 1 the coupling with the engine is automatically made and the selected function is powered Releas...

Страница 42: ...missioning PARKING Make sure you stop at the desired location 1 Apply the parking brake 2 Set the selector switch to neutral mid posi tion 3 Turn the ignition switch to O and wait until the engine has...

Страница 43: ...MODELS Make sure you stop at the desired location 1 Press the parking brake button to apply the parking brake 2 Set the selector switch to neutral mid posi tion 3 Turn the ignition switch to O and wai...

Страница 44: ...7 Drive reset switch 4th function electrical optional ATTACHMENT LOCKING mechanical lock To un lock attachments turn ball valve A upwards Locking Move lever B to the right to move the locking pins C o...

Страница 45: ...Commissioning ATTACHMENT POSITION When accessing public road 1 Place the attachment approximately 15 cm above the road 2 Make sure that the protection is in place 3 Lock the position by turning the va...

Страница 46: ...To activate the 3rd function move ball valve A down Move the lever B to operate the 3rd function C FOURTH FUNCTION ELECTRICAL Optional Press the button on the joystick and move joy stick left or righ...

Страница 47: ...ight 10 Forward drive 11 Differential lock 12 Rotating beacon switch 13 Work light switch 14 Alarm light switch 15 Lighting fuses 16 Fuel gauge 17 High beam 18 Hour meter 19 Road lights 20 Combination...

Страница 48: ...m for leaks ENGINE TEMPERATURE WARNING LIGHT This warning light indicates that the engine is too hot Stop the engine check the coolant level and fan belt Check the cooling system for leaks and or refi...

Страница 49: ...rking lights 4 Dipped beam headlamps 5 Right turn signal 6 Left turn signal 7 Headlamp flasher 8 Main beam headlamps SWITCHES IN CABIN Switches located at the right side of the seat Options with cabin...

Страница 50: ...ion beacon 4 Reset Fourth function Differ ential lock 5 Brake light Parking brake 6 Joystick 7 Fuel feed pump 8 Stop solenoid 9 Horn Reversing alarm 10 Direction indicators 11 Work light 12 Automotive...

Страница 51: ...nlock button and lift the engine cover by hand To Close Close the hood you will hear a click Lock with key ENGINE OIL Check only with the Wheel Loader on a level surface and the engine is turned off f...

Страница 52: ...ly throughout the chambers of the cooler see image The coolant level in the overflow tank should be somewhere between the minimum and maximum level Caution The overflow tank is not a reserve tank Alwa...

Страница 53: ...Data for the correct tyre pressure WHEEL MAINTENANCE Wheel bolts have to be re tightened every 50 hours See section Maintenance HYDRAULIC OIL LEVEL Check only when engine is cold and with the tool in...

Страница 54: ...Oil all other moving parts regularly such as pedals handles and hinges according to the intensity of use All lubrication points are indicated by a yellow decal with a grease pump REFUEL 1 Use your ke...

Страница 55: ...ntal adjustment 2 Armrest adjustment 3 Backrest adjustment 4 Suspension adjustment STEERING COLUMN Adjust the steering column to suit your personal needs 1 Take place on the driver s seat 2 Pull the l...

Страница 56: ...e engine speed The machine doesn t move at this moment The accelerator pedal automatically changes into a driving pedal and allows you to comfortably control the vehicle speed The remaining power is u...

Страница 57: ...57 6 Commissioning Before commissioning the Wheel Loader you must remove the articulation lock bar and place it in the appropriate holder...

Страница 58: ...Preparations Make sure you have addressed all issues stated Place the Wheel Loader in a straight position on the trailer Turn off the engine and apply the parking brake Mount the articulation lock Ti...

Страница 59: ...ufficient lifting capacity minimum operating weight All attachments are disconnected There is no loose lying object present on the Wheel Loader danger of falling objects during lifting There are no by...

Страница 60: ...ng plate this is the case if you feel resistance Now turn the hex bolt another half a turn in The spring is now pressed and the bypass is activated Turn the nut 1 clockwise to secure with a force of 2...

Страница 61: ...61 7 MAINTENANCE...

Страница 62: ...ollowing maintenance tasks yourself Pivot points greasing Wheel nuts tightening Coolant add or replace Motor Oil add or replace Hydraulic filter replace Hydraulic Oil add or replace Air filters clean...

Страница 63: ...MIL L 2104C ACEAA2 B2 A3 B3 Fuel Diesel EN 590 GB 252 ASTM D975 2 D JIS K 2204 Hydraulic oil VG 46 DIN 51524 part 3 ISO 11158 type HV Axles and gearbox oil SAE 85W 90 LS API GL 5 ZF TE ML 05C 12C 16E...

Страница 64: ...ype of engine oil according to the ambient temperature FUEL Standard diesel fuel according to one of the following technical specifications EN590 ASTM D975 2D JIS K 2204 HYDRAULIC OIL The standard hyd...

Страница 65: ...NCE SCHEDULE The following lists are intended as an indication of the maintenance intervals 0 C to 25 C 32 F to 77 F VG 46 below 0 C 32 F VG 32 Wheel nut Torque M14 150 Nm 111 lbf ft M16 200 Nm 148 lb...

Страница 66: ...ine Engine oil R R R Engine oil filter R R R Cyclone filter C C Main air filter C R R Safety air filter C R R Fan V belt C R R Engine cooler C C Coolant R R Coolant level C C C Oil level C C Valve cle...

Страница 67: ...on dust plugs Check daily Transmission Transmission oil axles hubs F R R Transmission oil gearbox F R R Oil level axles hubs C C Clean oil breather C C Gearbox oil level C C Braking oil hydraulic oil...

Страница 68: ...C Bushings and bolts C C Lubrication of pivot points Lubricate daily C Check and clean if necessary R Replace F First time initial interval Only for vehicles with wheel motors If applicable Operating...

Страница 69: ...69 8 MALFUNCTIONS...

Страница 70: ...lem Solution Engine has not enough power Air filter clogged Clean or change the filter Fuel is old outdated Drain fuel tank and fill with fresh fuel Fuel filters are partially blocked Replace fuel fil...

Страница 71: ...71 9 ENVIRONMENT...

Страница 72: ...Decommissioning Let the dismantling be carried out by a qualified decommissioning and demolition company that has the required permits Assign a competent responsible person for monitoring the decommi...

Страница 73: ...73 10 SERIAL NUMBERS...

Страница 74: ...Wheel Loader identification plate The vehicle can be identified by the label on the right side of the machine below the steering column The serial number of the machine is also printed in the frame T...

Страница 75: ...75 10 Serial numbers Vehicle serial number Diesel engine Frame MADE IN JAPAN Serial No Code No...

Страница 76: ...76 10 Serial numbers Drive pump...

Страница 77: ...77 11 INDEX...

Страница 78: ...78 11 index...

Страница 79: ...mperature warning light 48 F First inspection 40 Fourth function electrical 46 Fuel 64 Functions 15 Fuses 50 G General 37 Grease points 54 H Height 34 How to tow 60 Hydraulic oil 64 Hydraulic oil leve...

Страница 80: ...80 Tie down 58 Tipping loads 38 Total length 34 Towing 60 Track width 34 Trailer 37 Turning radius 34 Tyre pressure 53 Tyres 36 W Wheel base 34 Wheel maintenance 53 Wheel nuts 65 width 34...

Страница 81: ......

Страница 82: ......

Страница 83: ...83...

Страница 84: ...84 TOBROCO Machines Industrielaan 2 5061 KC Oisterwijk Netherlands www tobroco nl...

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