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21

TROUBLESHOOTING GUIDE

Disconnect the electrical power before servicing the water heater. Service should only be performed by a  
qualified service technician. Failure to follow these instructions can result in personal injury and/or death.

Note for models with a manual reset only: Since the high limit switch on the blower is in series with the pressure switch, the problem could be that 
the high limit switch tripped. Reset the high limit Switch by pressing on the red button in the middle of the switch.

1

An open earth ground circuit to the igni-
tion.

1)  Check that the earth ground conductor is properly connected at the fuse box or breaker panel 

and the water heater.

2)  Check that the grounding conductors on the water heater are properly connected and secure.

2

A wiring error or a high resistance to earth 
ground.

1)  Check for proper connection of the line neutral and line hot wires. 
2)  Check that the water heater is securely connected to earth ground.

3

The pressure switch remained closed 
longer than 5 seconds after the call for 
heat began.

1)  The pressure switch wiring is incorrect.
2)  The pressure switch is defective and must be replaced.

4

The pressure switch remained open  
longer than 5 seconds after the power 
venter was energized. 

(see note at the bottom of the page)

1)  The pressure switch wiring is incorrect.
2)  The pressure switch tubing is not connected correctly.
3)  There are obstructions or restrictions in the water heater air intake or exhaust flue.

5

The self diagnosing test has detected an 
error in the hot surface ignitor circuit..

1)  Check the wiring is correct and secure.
2)  Disconnect the ignitor connector and measure the ignitor resistance with  

an accurate ohmmeter between pins 1 and 2. Resistance should be  
between 11.5 and 18.8 ohms. If the reading is incorrect, replace the hot surface ignitor.

3)  If the above checks are good, replace the gas control valve.

6

The maximum number of ignition retries 
or recycles has been reached and the 
system is in lockout .

1)  Check if the gas supply is off or too low to operate.
2)  Check the flame sensor rod to see that it is located properly and free from contamination. 

Reposition the flame sensor rod or lightly clean it with an abrasive cloth.

3)  The hot surface ignitor may not be positioned correctly. Reposition as necessary.
4)  Check that the hot surface ignitor and flame sensor rod are wired correctly and in good work-

ing condition.

5)  Low voltage to the water heater. Check and repair.

7

The gas valve driver circuit.

1)  Turn off the power to the water heater for 10 seconds and then back on. 
2)  If the above step did not clear the error, replace the gas control valve.

8

The internal microcomputer.

1)  Turn off the power to the water heater for 10 seconds and then back on.
2)  If the above step did not clear the error, replace the gas control valve.

9

The internal circuit..

1)  Turn off the power to the water heater for 10 seconds and then back on
2)  If the above step did not clear the error, replace the gas control valve.

10

Flame signal sensed out of proper 
sequence.

1)  Replace the gas control valve.

11

The high temperature thermal cut-off is 
open.

1)  Replace the gas control valve.

12

One of the temperature adjust buttons is 
stuck closed.

1)  Make sure that there are no objects leaning against the front of the control.
2)  Lightly press and release each of the buttons once.
3)  If the above actions do not clear the error, the control will continue to regulate the water  

temperature at the last setting, but you will not be able to change settings unless you replace 
the gas control valve.

13

The water temperature sensor is either 
open or short-circuited.

1)  Check that all of the wiring is correct and that there are no open or shorted circuits.
2)  If no wiring problems are found, the gas control valve must be replaced.

14

The self-diagnosing test found a problem 
with the flammable vapour sensor.

1)  Check that all wiring is correct and that there are no open or shorted circuits.
2)  If no wiring problems are found, the flammable vapour sensor must be replaced.

 

15

The control detected the presence of 
flammable vapours near the appliance 
and entered lockout.

1)  Identify the source of the flammable vapours and remove it from the area surrounding  the 

water heater

2)  Contact Direct Energy Home Services at 1-866-554-5591 to have the water heater inspected 

immediately.

CONDITION (code#) 

CAUSE 

REMEDY

Содержание UG50-59

Страница 1: ...sult causing property damage personal injury or death DO NOT store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electrical switch DO NOT use any phone in your building From a neighbour s phone immediately call your gas supplier Follow the gas supplier s instructio...

Страница 2: ...nt of an FVIR technology equipped water heater due to a flammable vapour shutdown is not covered under the terms of the Standard Basic Limited Warranty FVIR technology equipped with a flammable vapour sensor and the flame arrestor Safety Information 3 Installation Instructions 4 Location 4 Minimum Clearances 4 Combustion and Ventilation Air Supply 4 Requirements for Unconfined Spaces 5 Requirement...

Страница 3: ... you to potential hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word DANGER or WARNING Serious injury or death can occur if you do not follow the instructions immediately Serious injury or death can occur if you do not follow the instructions WARNING AVERTISSEMENT DANGER WARNING AVERTISSEMENT DANGER DO NOT use this water heater ...

Страница 4: ...um Clearances The minimum clearances from combustible material for this water heater are Two 2 inches 5 1 cm from the sides and rear four 4 inches 10 2 cm from the front and eighteen 18 inches 45 7 cm from the top see Figure 1 Combustion and Ventilation Air Supply In order for the water heater to operate properly it must be supplied with an uninterrupted flow of clean combustion and ventilation ai...

Страница 5: ...municates directly with the outdoors by means of a duct This duct shall be sized according to CAN CSA B149 1 and terminate within one 1 foot above and within two 2 feet horizontally from the burner level of the appliance having the largest input In U S A refer to ANSI Z223 1 NFPA 54 1 All Air From Inside the Building see Figure 4 The confined space shall be provided with two per manent openings co...

Страница 6: ...ed If the design and free area is not known it may be assumed that wood louvers and grilles will allow 20 25 free area and metal louvers and grilles will allow 60 75 free area Louvers and grilles must be installed in the open position or interconnect ed with the water heater so that they are opened automatically during water heater operation Corrosive Atmospheres If this water heater is to be inst...

Страница 7: ...ipe must be supported every three 3 feet 91 cm and vertical runs of vent pipe must be supported every five 5 feet 1 5 m According to the CAN CSA B149 Natural Gas and Propane Installation Code plastic vent systems installed in Canada must be certified to the STANDARD FOR TYPE BH GAS VENTING SYSTEMS ULC S636 Components of the certified vent system must not be interchanged with other vent systems or ...

Страница 8: ...embly outlet 2 Cut pipe ends squarely removing all burrs and dirt 3 Dry fit the pipe fitting to be connected to make sure they fit properly 4 Clean the pipe fitting with the proper primer or cleaner 5 Apply a thin coat of cement to the fitting avoiding pud dling inside 6 Apply a liberal coat of cement to the vent pipe leaving no voids 7 QUICKLY assemble parts while cement is fluid If you wait too ...

Страница 9: ...es 30 cm B Clearance to window or door that may be opened 12 inches 30 cm C Clearance to outside corner D Clearance to inside corner 3 feet 91 cm E Clearance to service regulator vent outlet 3 feet 91 cm 6 feet 1 82 m F Clearance to each side of center line extended above meter regulator assembly 3 feet 91 cm within a height 15 feet 4 57 m above the meter regulator assembly 3 feet 91 cm within a h...

Страница 10: ...er heater Should this relief valve need to be replaced use only a new temperature and pressure relief valve Never install an old or existing relief valve as it may be damaged or inadequate for the working requirements of the new water heater This new relief valve must meet all local codes or at a minimum the requirements listed above Never install any other type of valve between the relief valve a...

Страница 11: ...lumbing system Leave the faucets open until a constant flow of water is obtained 4 Check all of the plumbing connections to make sure there are no leaks Gas Connections DO NOT attempt to use this water heater with any gas other than the type of gas shown on the water heater rating plate Failure to follow this instruction can result in property damage per sonal injury or death The gas piping must b...

Страница 12: ...a mixing valve must be installed in the potable side of the system This will temper the water and reduce the risk of scalding 6 If the incoming water line to the heater is equipped with a check valve water meter or pressure reducing valve an expansion tank must be installed in the system This will prevent weeping from the water heater relief valve and pre mature failure of the heater due to expans...

Страница 13: ...rs la maison Pompe de circulation Évent Figure 11 Wiring Diagram Blower Unit M 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 High Limit Switch Vacuum Switch Red 1 2 3 1 2 3 Yellow Black Blue Orange White Green Black White Green White ON OFF Switch 1 2 3 4 5 6 4 3 2 1 Green White Orange Blue Black Yellow Red Gas Valve Hot Surface Igniter Flame Sensor Flammable Vapor Sensor Green Green Black Power Cord Yellow Gre...

Страница 14: ...th a minimum rise of 1 4 inch per foot 21 mm m of run r Has all the vent piping been secured with the appropriate primer and solvent based cement r Has the venting been supported at the proper intervals r Have precautions been taken against condensation flowing into the power venter r Water Piping Is the dip tube installed in the cold water inlet r Has a temperature and pressure relief valve been ...

Страница 15: ...eater immediately contact a qualified installer ser vice agency or the gas supplier DO NOT light this water heater if It is not full of water The gas supplied does not match the type listed on the rating plate Gasoline or other flammable vapours and liquids have been stored in the vicinity of the water heater Failure to follow these instructions can result in property damage personal injury or dea...

Страница 16: ...The temperature indicators will now display the new temperature setting Press and release the COOLER but ton until you have reached the desired setting HOLDING DOWN THE BUTTON WILL NOT CONTINUE TO LOWER THE SETTING The button must be pressed and released for each tem perature change desired To increase the temperature press and release the HOTTER button once The temperature indicators will now dis...

Страница 17: ... function of the FV sensor is to detect the presence of flammable vapours before they enter the combustion chamber and ignite If the FV sensor detects the presence of flammable vapours while the water heater is operating the gas control will switch to lock out mode and the water heater will shut down If the water heater is not operating when the flammable vapours are detected the control will swit...

Страница 18: ...ll of the joints are properly sealed If any part of the venting system is damaged it must be replaced by a qualified service technician Anode rods Thiswaterheaterisequippedwithtwo 2 anoderodsthat are designed to prolong the life of the glass lined tank The anode rods are slowly consumed protecting the glass lined tank from corrosion The anode rods should be checked every two 2 years If more than h...

Страница 19: ... cold water supply manual shut off valve is open before lighting the burner Getting Service for your Water Heater If you are having problems with your water heater follow these three easy steps 1 Consult the Troubleshooting Guide con tained in this manual see Page 21 It lists the most common problems experienced with your gas fired water heater The solutions you find listed may provide a quick and...

Страница 20: ...oor 8 Resettable thermal switch 9 Drain valve 10 Overflow tube 11 Dip tube 12 2 Magnesium anode rods 13 Temperature pressure relief valve 14 Flue baffle 15 Complete blower assembly 16 High limit switch 17 Rubber transition fitting 18 Vacuum switch 19 Plastic lined di electric galvanized nipple 1 2 3 4 7 9 10 11 12 13 14 15 17 18 16 Complete blower assembly 19 5 Complete burner assembly 8 6 ...

Страница 21: ... that it is located properly and free from contamination Reposition the flame sensor rod or lightly clean it with an abrasive cloth 3 The hot surface ignitor may not be positioned correctly Reposition as necessary 4 Check that the hot surface ignitor and flame sensor rod are wired correctly and in good work ing condition 5 Low voltage to the water heater Check and repair 7 The gas valve driver cir...

Страница 22: ...a confined area Provide fresh air ventilation The burner flame is too high Insufficient secondary air Provide fresh air ventilation Orifice too large Replace with correct orifice Defective gas control valve Replace with new gas control valve The flame burns at the orifice Low gas pressure Check with gas utility company Defective gas control valve Replace with new gas control valve High operating c...

Страница 23: ...ets demand Combustion odours Insufficient secondary air Provide fresh air ventilation Heater installed in a confined area Provide fresh air ventilation Flue clogged Clean Check for source of trouble and correct Smoking and carbon formation sooting Insufficient secondary air Provide fresh air ventilation Low gas pressure Check with gas utility company Burner flame yellow lazy Refer to The burner fl...

Страница 24: ...a free flowing drain in the event of water leakage 10 If the heater is operated at water temperatures exceeding the maximum setting of the operating or high limit control or the heater is not supplied with potable water free to circulate at all times 11 If the heater has experienced the effect of thermal expansion due to excessive pressure exceeding 300PSI The result of excessive pressure usually ...

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