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Rev.: 1113803-1

Preface

These operating instructions contain all the important information you will need for proper

operation of the device described. Observing these instructions helps avoid dangers, reduce

repair costs and downtime, and increase the reliability and service life of the unit.

Always keep this operating manual available at the site of use.

For more information or if problems arise that are not covered in this manual, please contact

Georg Fischer JRG customer services directly.

Georg Fischer JRG AG customer services: +41 61 975 2377 [email protected]

1.1

Safety Information

The symbols in these operating instructions have the following meaning:

Warning

This symbol indicates information that must be observed to avoid the

possibility of extensive property damage. Observe the safety

information strictly.

Note

This symbol indicates important information regarding use of the device.

Failure to follow this instruction may result in malfunctions.

Instruction

This symbol refers to a measure that must be adhered to under all

circumstances to ensure proper installation and commissioning.

Georg Fischer JRG accepts no liability where the user disregards the instructions marked on the

devices and/or contained in the operating manual.

Содержание JRG Coral force 11000

Страница 1: ...JRG Coral force 8000 JRG Coral force 11000 JRG Coral force 14000 JRG Coral force 3 5D JRG Coral force 5D Operating Manual EN FailSafe Rev 1113803 1 Coral force 14000...

Страница 2: ...Seite 2 von 68 Rev 1113803 1...

Страница 3: ...Bleeding the Unit 22 7 1 Remove thermal insulation 22 7 2 Filling and bleeding 23 7 3 Fitting thermal insulation and thermometer 26 7 4 Signal Contact for Building Management System optional 27 8 Com...

Страница 4: ...failed 54 9 10 Error E08 Backflush not possible pumping system 55 9 11 Error Date and time settings missing 56 10 Maintenance and Service 57 10 1 Service Message 57 10 2 Safety when Replacing the Cata...

Страница 5: ...mer services 41 61 975 2377 info jrg ps georgfischer com 1 1 Safety Information The symbols in these operating instructions have the following meaning Warning This symbol indicates information that mu...

Страница 6: ...sures and to monitor their implementation In particular the operator must ensure that the system is used only for its intended purpose see section K2 1 Intended Use page 10 the system is operated only...

Страница 7: ...er TrinkwV German Drinking Water Ordinance DIN2000 DIN2001 DIN50930 DIN1988 DVGW VGW or SVGW standards must be observed and complied with when used in potable water installations UJRG Coral force unit...

Страница 8: ...ins a flushing line which must be run out to a drain The user must ensure the unobstructed outflow of drain water at all times Caution any pumping units must be secured by appropriate measures against...

Страница 9: ...o amend Directive 95 16 EC amended version DIRECTIVE 2006 95 EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL dated 12 December 2006 for adjustment of the Member States legislation on electrical equip...

Страница 10: ...ithout the use of chemical additives or electrolytic decomposition of water The units are designed solely to be installed in the main potable water system inlet of apartment buildings hospitals hotels...

Страница 11: ...station with filter RV and pressure control valve Any other or additional use of this equipment is deemed to be NOT FOR INTENDED PURPOSE The manufacturer supplier assumes no liability for damage cause...

Страница 12: ...lisation processes tiny crystals of lime from the hardeners dissolved in the water are deposited on the surface of the catalyst B These tiny lime crystals are then stripped from the catalyst surface b...

Страница 13: ...he water in the stainless steel vessel is heated to 75 C and left to act for 90 minutes before being flushed out JRG Coral force limescale conditioners leave the valuable minerals in the water and do...

Страница 14: ...ating function for thermal disinfection o Temperature in all operating phases Display Elements o Green and red lamps o Control unit display o Acoustic alarm o 2 potential free signal contacts for buil...

Страница 15: ...Seite 15 von 68 Rev 1113803 1...

Страница 16: ...maintenance granulate change required Bh Operating hours count since initial commissioning or last granulate change T ist Current temperature in the system Tag Days on which thermal disinfection takes...

Страница 17: ...ng time Holding temperature when Tcurr TD 78 C the holding time TD halt begins to run When the holding time runs out thermal disinfection is completed A rinsing cycle now begins to flush out the hot w...

Страница 18: ...Seite 18 von 68 Rev 1113803 1 4 Scope of Delivery and Setting Up Units are supplied on a euro pallet ready for installation...

Страница 19: ...100 Temperature controller 50 C 200 C H Non return valve Backflow inhibitor complies with EN 1717 I Main ball valve with drive unit 2 way ball valve to switch between water treatment and bypass mode u...

Страница 20: ...er consumption W 2070 4570 4570 6070 6070 Mains supply 400V 50HZ 3P N PE Plug type CEE 16A 400V 3P N PE Max ambient temperature C 40 Protection class 1 Protection type IP 54 The maximum number of resi...

Страница 21: ...ure tolerance 5 three phase power socket 6 cold water dispenser with cold water risers 7 hot water tank 8 heat exchanger 9 hot water dispenser with hot water rising pipe 10 wall mounted mixer tap 11 n...

Страница 22: ...leeding the Unit Commissioning should be performed by JRG Coral force s customer support team in the exact sequence described below 7 1 Remove thermal insulation Any failure to properly bleed the JRG...

Страница 23: ...Seite 23 von 68 Rev 1113803 1 7 2 Filling and bleeding...

Страница 24: ...Seite 24 von 68 Rev 1113803 1...

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Страница 26: ...ation and unit for any leaks including the base of the vessel Fit the thermal insulation 1 Close the sealing rail on one of the two sides of the valves 2 Bend the insulation sections around the vessel...

Страница 27: ...housing and the cable socket provided so enabling a connection into the building management system Max load Voltage 0 230V AC DC Current max 1 A Switch states Unit functioning normally Contact closed...

Страница 28: ...ditionally the interval between thermal disinfections can be reduced if required and the status signal of a pumping system that may be connected can be linked in Settings and operation of the unit are...

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Страница 30: ...Seite 30 von 68 Rev 1113803 1 8 1 1 Initialisation and Settings Automatic Hygiene Program...

Страница 31: ...Seite 31 von 68 Rev 1113803 1...

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Страница 34: ...commissioning see next page When the date and time are set the time clock of the controller is activated The date and time must be set again after extended power outages over 80 hours If the clock is...

Страница 35: ...Seite 35 von 68 Rev 1113803 1 8 3 Setting Device Parameters OPTIONAL Leaving the Component Level Start the limescale conditioning unit by switching it off waiting 10 seconds and then switching back on...

Страница 36: ...t the limescale conditioning unit by switching it off waiting 10 seconds and then switching back on The software need only be enabled by changing the S_Hebe switch as described below if the signal con...

Страница 37: ...t Level Start the limescale conditioning unit by switching it off waiting 10 seconds and then switching back on The start time for TD is factory set to Mondays and Thursdays at 00 05 Should it be nece...

Страница 38: ...ditioning unit by switching it off waiting 10 seconds and then switching back on A service interval is preset by the factory of 43 800 hours 5 years Should it be necessary for reasons specific to the...

Страница 39: ...1113803 1 8 4 Initiating a Manual Thermal Disinfection TD For reasons of hygiene and to test the correct operation of the system thermal disinfection must be performed whenever a limescale treatment u...

Страница 40: ...are conveyed via the following elements Operating status lamp green Service Fault lamp red Legend Lamp on Lamp off Lamp flashing slowly about every 3 sec Lamp flashing fast about once per sec Display...

Страница 41: ...water passes downwards through the pipework via the backflow inhibitor The contents of the vessel containing the catalyst granulate moves upwards at the same rate The treated water then passes throug...

Страница 42: ...he overflow valve The main ball valve is set to the shut off position The water is heated using an electric heater rod and transported into the vessel by the charging pump Note that heating takes plac...

Страница 43: ...ater upwards from beneath to exit the vessel Flush volume flow approx 60 100 l min depending on line pressure Rinse duration approx 5 min depending on line pressure If there is a power failure during...

Страница 44: ...hen cartridge replacement is imminent this is indicated by flashing of the yellow LED as per the following combinations or On continuously during water treatment WT flashes during TD or RS On SERVICE...

Страница 45: ...ive shut off positions Close maintenance valve WH1 If faults or malfunctions occur that cannot be rectified immediately the system should be taken out of service Take measures to prevent the unit bein...

Страница 46: ...imescale conditioning unit affected by the fault e g ball valve KH1 etc and stores these in an error log Faults are output via the signal lamps and an acoustic alarm and also via the display Error mes...

Страница 47: ...g The up and down arrow buttons can be used to display the error log Caution Switch the unit off only if there is an imminent hazard If the unit is switched off or unplugged all error messages will be...

Страница 48: ...ult occurs in the ball valve drive following a power failure during backflush mode the rinsing water is not automatically cut off instead KH2 must be manually operated to cut off the rinsing supply Ad...

Страница 49: ...or KH2 The error message is issued in combination with E04 KH1 Error or E05 KH2 Error and provides as extra information the operating status in which the error occurred Display or or or or and Error...

Страница 50: ...O controller input output fault Actions Checks Check whether another error is also present Check functioning of drive indicated e g by manual backflush If position cannot be changed Check ball valve j...

Страница 51: ...During thermal disinfection 5 8 h the PT100 temperature element detects when the required disinfection temperature of at least 78 C is not achieved Display Lamp green off Lamp red on Alarm on The alar...

Страница 52: ...ng fault to pump or heater STL heater over temperature protection activated o Dry running o Pump fault o PT100 fault o LOGO output Q5 stuck on continuously o Heater protection stuck on continuously Te...

Страница 53: ...lso present Check power supply Check inputs via input menu Check heater over temperature protection Check heater resistance Check temperature switch Check pump Check cabling Check ball valve positions...

Страница 54: ...e PT100 temperature element detects during backflushing 15 45 min that the temperature could not be reduced below 35 C Display Lamp green off Lamp red on Alarm on The alarm can be deactivated by press...

Страница 55: ...menu Check cabling Check temperature switch Check controller Change temperature switch if necessary Change LOGO control unit if necessary 9 10 Error E08 Backflush not possible pumping system Backflush...

Страница 56: ...time settings missing The time and date have not been set for the LOGO controller unit The weekly time switch for user differentiated TD settings only functions if the time is set The limescale condi...

Страница 57: ...ssage occurs whenever the service timer reaches 43 800 hours i e 5 years When it occurs replace the catalyst granulate Display The date on which this message is first issued is shown in the 1st column...

Страница 58: ...late Erect a warning sign Risk of scalding from escaping hot water Wait until system parts have cooled to room temperature and isolate the system from supply pressure Unplug the unit and secure agains...

Страница 59: ...ntierten FailSafe Antrieb automatisch in Bypassstellung Bei St rung des Kugelhahnantriebes muss der KH1 durch manuelles Bewegen siehe Kap 8 6 Manuelle Einstellung KH1 Seite Fehler Textmarke nicht defi...

Страница 60: ...Seite 60 von 68 Rev 1113803 1 Schlauch an Entleerungshahn anschlie en und Entleerungshahn ffnen Druckentlastung Beh lter ber Entl ftungsventil bel ften...

Страница 61: ...the jacket Carefully remove the 2 part insulation jacket 11 2 Emptying Out Granulate 1 Place empty collecting vessel supplied with service kit under the maintenance flange 2 Carefully open maintenanc...

Страница 62: ...von 68 Rev 1113803 1 11 3 Replacing Filter Stars Remove the filter nozzle stars top and bottom including the filter arms Replace Ensure accurate fit in threaded sleeve and screw in by hand until firml...

Страница 63: ...e Coat bolts with ceramic paste Replace maintenance flange sealing ring clean the seal surface thoroughly Fit a new O ring from the service kit Close maintenance flange Open the filler plug OBSERVE TH...

Страница 64: ...Seite 64 von 68 Rev 1113803 1 Close filler plug tightly...

Страница 65: ...h the unit 11 6 Documentation Excpl In the view shown above commissioning on 15 04 2015 was made Accordingly the recommended granules exchange is carried out in April 2020th Note 1 Commissioning must...

Страница 66: ...ent need for service is indicated by the red signal lamp lighting up and the message KAT Service Required appearing on the display To reset the message once servicing has taken place the service timer...

Страница 67: ...force 11000 9699 011 3 Service Set JRG Coral force 14000 9699 014 4 Service Set JRG Coral force 3 5D 5 Service Set JRG Coral force 5D After resetting the service timer switch the system off and on ag...

Страница 68: ...force 8000 11000 14000 3 5D 5D Subject to technical changes mistakes and printing errors excepted Postal address stamp of installing company Georg Fischer JRG AG Hauptstra e 130 4450 Sissach Switzerl...

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