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22

ASTON COMPACT INSTALLATION MANUAL

Blower Performance Data cont.

About 5-Speed ECM Constant
Torque Motors

The 5-speed ECM is a ‘Constant Torque’ ECM motor and delivers air 

fl

 ow 

similar to a PSC but operates as ef

fi

 ciently as a variable speed ECM motor. 

Because it is an ECM motor, the 5-speed ECM can ramp slowly up or 
down like the variable speed ECM motor. There are 5 possible speed taps 
available on the 5-speed ECM motor with #1 being the lowest air

fl

 ow and 

#5 being the highest air

fl

 ow. These speed selections are preset at the time 

of manufacture and are easily changed in the 

fi

 eld if necessary. 

If more than one tap are energized at the same time, built in logic gives 
precedence to the highest tap number and allows air 

fl

 ow to change 

with G, Y1, Y2 and W signals.  Each of those 5 speeds has a speci

fi

 c 

‘Torque’ value programmed into the motor for each speed selection. As 
static pressure increases, air

fl

 ow decreases resulting in less torque on 

the rotor. The motor responds only to changes in torque and adjusts its 
speed accordingly.

The 5-speed ECM motor is powered by line voltage but the motor 
speed is energized by 24VAC.

5-Speed ECM Bene

fi

 ts:

 - 

High 

ef

fi

 ciency

 - 

Soft 

start

  -  5 speeds with up to 4 speeds on-line
 - 

Built in logic allows air 

fl

 ow to change with G, Y1, Y2 and W signals

 - 

Super 

ef

fi

 cient low air

fl

 ow continuous blower setting (G)

5-Speed ECM - Single Speed

Model

Motor 

Spd

Motor 

Tap

T’Stat

Cnct.

Blower 

Size

Motor 

HP

Airfl ow (cfm) at External Static Pressure (in. wg)

0

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0.45

0.50

0.60

0.70

0.80

0.90

1.00

015

High

5

9 x 7

1/2

916

898

881

866

851

679

813

804

795

774

754

731

695

643

-

-

Med High

4

W

809

787

765

754

743

725

707

688

669

654

639

606

536

-

-

-

Med

3

727

715

703

682

661

638

616

601

587

561

536

485

-

-

-

-

Med Low

2

Y1

699

675

652

631

611

594

577

551

525

490

455

-

-

-

-

-

Low

1

G

656

604

552

530

508

493

479

436

394

350

-

-

-

-

-

-

018

High

5

9 x 7

1/2

916

898

881

866

851

679

813

804

795

774

754

731

695

643

-

-

Med High

4

W

809

787

765

754

743

725

707

688

669

654

639

606

536

-

-

-

Med

3

727

715

703

682

661

638

616

601

587

561

536

485

-

-

-

-

Med Low

2

Y1

699

675

652

631

611

594

577

551

525

490

455

-

-

-

-

-

Low

1

G

656

604

552

530

508

493

479

436

394

350

-

-

-

-

-

-

024

High

5

W

9 x 7

1/2

1015

1003

990

975

955

945

935

920

905

890

880

850

825

745

-

-

Med High

4

Y1

935

915

895

880

875

855

840

825

815

800

785

755

720

580

-

-

Med

3

865

855

845

825

810

795

780

765

750

735

720

675

610

570

-

-

Med Low

2

G

810

790

770

755

740

725

710

695

680

660

640

560

530

-

-

-

Low

1

695

645

595

575

550

520

495

455

420

400

-

-

-

-

-

-

030

High

5

9 x 7

1/2

1407

1381

1354

1327

1300

1267

1233

1201

1168

1131

1094

1009

-

-

-

-

Med High

4

W

1146

1134

1122

1111

1099

1085

1071

1062

1052

1042

1031

966

-

-

-

-

Med

3

Y1

1023

1012

1001

985

969

959

949

937

925

913

901

-

-

-

-

-

Med Low

2

978

962

946

934

922

907

891

882

872

858

843

-

-

-

-

-

Low

1

G

795

777

759

748

737

718

698

686

673

650

626

-

-

-

-

-

036

High

5

W

11 x 10

1/2

1530

1503

1476

1453

1429

1413

1397

1376

1355

1342

1329

1276

1231

1173

-

-

Med High

4

Y1

1413

1388

1363

1342

1321

1303

1285

1263

1240

1226

1212

1173

1016

946

-

-

Med

3

1355

1325

1294

1276

1258

1235

1212

1188

1164

1144

1123

982

909

883

-

-

Med Low

2

1336

1299

1261

1242

1222

1202

1181

1157

1132

1111

1090

937

874

830

-

-

Low

1

G

1243

1182

1121

1061

1000

964

928

856

784

744

703

647

592

-

-

-

042

High

5

11 x 10

1

1934

1910

1886

1871

1855

1827

1799

1780

1760

1747

1734

1700

1659

1617

-

-

Med High

4

W

1799

1783

1767

1744

1720

1693

1666

1649

1631

1617

1603

1560

1530

1492

-

-

Med

3

1694

1680

1666

1642

1617

1592

1567

1552

1537

1519

1500

1453

1421

1372

-

-

Med Low

2

Y1

1575

1560

1540

1520

1502

1487

1471

1448

1424

1409

1393

1351

1308

1266

-

-

Low

1

G

1454

1406

1358

1333

1308

1285

1261

1239

1217

1198

1179

1072

1002

988

-

-

048

High

5

11 x 10

1

1934

1910

1886

1871

1855

1827

1799

1780

1760

1747

1734

1700

1659

1617

-

-

Med High

4

W

1799

1783

1767

1744

1720

1693

1666

1649

1631

1617

1603

1560

1530

1492

-

-

Med

3

Y1

1694

1680

1666

1642

1617

1592

1567

1552

1537

1519

1500

1453

1421

1372

-

-

Med Low

2

1575

1560

1540

1520

1502

1487

1471

1448

1424

1409

1393

1351

1308

1266

-

-

Low

1

G

1454

1406

1358

1333

1308

1285

1261

1239

1217

1198

1179

1072

1002

988

-

-

060

High

5

W

11 x 10

1

2230

2212

2193

2173

2152

2139

2125

2109

2092

2076

2059

2026

1992

1951

1892

1806

Med High

4

Y1

2081

2065

2048

2032

2015

1998

1980

1963

1946

1928

1910

1880

1849

1806

1767

1728

Med

3

1951

1931

1910

1889

1868

1850

1831

1812

1793

1774

1755

1722

1688

1654

1612

1562

Med Low

2

1812

1790

1767

1748

1728

1708

1688

1671

1654

1640

1626

1584

1547

1510

1472

1417

Low

1

G

1668

1651

1633

1612

1591

1566

1540

1525

1510

1491

1472

1433

1400

1351

1299

1208

070

High

5

W

11 x 10

1

2472

2454

2435

2414

2393

2371

2349

2328

2306

2289

2271

2236

2189

2121

2033

1936

Med High

4

Y1

2271

2248

2225

2205

2184

2166

2147

2129

2110

2094

2078

2039

2011

1977

1930

1846

Med

3

2133

2115

2096

2072

2047

2030

2013

1996

1979

1965

1950

1909

1873

1837

1793

1748

Med Low

2

2008

1985

1962

1939

1915

1898

1880

1862

1843

1828

1812

1774

1742

1703

1669

1635

Low

1

G

1806

1784

1761

1742

1722

1696

1669

1656

1642

1625

1607

1564

1527

1490

1443

1404

11/20/12

Factory settings are in Bold

Air 

fl

 ow values are with dry coil and standard 1 in. 

fi

 lter

Содержание Aston Compact Series

Страница 1: ...ng Connections Hot Water Connections Electrical Startup Procedures Troubleshooting Preventive Maintenance COMPACT Water Source Geothermal Heat Pump R 410A Refrigerant Commercial 0 75 6 Ton Aston Compa...

Страница 2: ......

Страница 3: ...Water Systems 14 Hot Water Generator Connections 15 Freeze Detection 17 Electrical Connections 17 Electrical Data 18 Blower Performance Data 21 Wiring Schematics 26 Controls 31 Unit Startup 40 Operat...

Страница 4: ...42 048 4 5 Speed ECM Blower 015 072 Water Coil Option C Copper D Insulated Copper N Cupronickel P Insulated Cupronickel NOTES Phase guard only available on 208 230 60 3 460 60 3 and 575 60 3 Vintage F...

Страница 5: ...amine units for shipping damage removing the units from the packaging if necessary Units in question should also be internally inspected If any damage is noted the carrier should make the proper notat...

Страница 6: ...8 7 8 6 Standard filter rails for open return applications Deluxe filter rack for ductable return applications 2 61 cm Service Access Left Return Right Return opposite side 2 61 cm Alternate Service...

Страница 7: ...in Return Connection using deluxe filter rack 0 10 in M N P Q R S T U V W Filter Rack Width Supply Width Supply Depth Return Depth Return Height 009 012 in 2 2 10 0 10 0 6 1 5 3 9 8 2 0 18 1 14 0 2 0...

Страница 8: ...nt CMP AP CMP AP AP AP AIR COIL SIDE AIR COIL SIDE 0 5 in 1 3 cm knockout 1 in 2 5 cm knockout 1 in 2 5 cm knockout 0 5 in 1 3 cm knockout BP BP FILTER RACK FILTER RACK Standard filter rails Standard...

Страница 9: ...Size L M N P Q R S T X Supply Width Supply Depth Return Depth Return Height 009 012 in 5 9 7 2 9 5 6 0 16 4 14 5 2 0 1 4 3 4 cm 15 0 18 3 24 1 15 2 41 7 36 8 5 1 3 6 1 9 015 018 in 6 7 10 5 9 4 4 9 2...

Страница 10: ...hing the hanger rods to the bracket a double nut is required since vibration could loosen a single nut To allow filter access install hanger brackets as illustrated in the Hanger Bracket Locations sec...

Страница 11: ...71 4 62 0 74 4 Dual Capacity 026 in 99S500A04 45 8 25 1 21 4 n a cm 116 3 63 8 54 4 n a 038 in 99S500A03 48 8 28 1 24 4 n a cm 124 0 71 4 62 0 n a 049 in 99S500A04 53 8 28 1 24 4 n a cm 136 7 71 4 62...

Страница 12: ...it whenever the unit operates To assure proper flow use pressure temperature ports to determine the flow rate These ports should be located at the supply and return water connections on the unit The p...

Страница 13: ...ur Less than 1 ppm above this level deposition will occur Erosion Suspended Solids Less than 10 ppm and filtered for max of 600 micron size Less than 10 ppm and filtered for max of 600 micron size Les...

Страница 14: ...equired to leave the water slightly alkaline pH 7 5 to 8 5 The specified percentage of antifreeze may also be added at this time Use commercial grade antifreeze designed for HVAC systems only Environo...

Страница 15: ...Close the cold water inlet valve to the water heater tank 4 Drain the tank by opening the valve on the bottom of the tank then open the pressure relief valve or hot water faucet 5 Flush the tank by op...

Страница 16: ...cal supply to the water heater adjust the temperature setting on the tank On tanks with both upper and lower elements the lower element should be turned down to the lowest setting approximately 100 F...

Страница 17: ...ional Electric Code whichever is applicable Power Connection Connect the incoming line voltage wires to L1 and L2 of the con tactor for single phase unit Consult the Electrical Data tables for correct...

Страница 18: ...2 17 5 11 2 60 0 n a 2 0 13 2 16 0 25 208 230 60 3 187 253 13 9 8 9 58 0 34 8 2 8 11 7 13 9 20 460 60 3 414 506 6 5 4 2 28 0 16 8 1 4 5 6 6 7 10 15 036 208 230 60 1 187 253 22 0 14 1 73 0 26 0 3 5 17...

Страница 19: ...7 6 27 5 32 5 50 208 230 60 3 187 253 21 2 13 6 83 1 49 9 7 6 21 2 24 6 35 460 60 3 414 506 9 5 6 1 41 0 24 6 4 0 10 1 11 6 15 060 208 230 60 1 187 253 41 2 26 4 134 0 53 0 7 6 34 0 40 6 60 208 230 60...

Страница 20: ...7 253 21 2 13 6 83 1 49 9 4 0 17 6 21 0 30 460 60 3 414 506 9 5 6 1 41 0 24 6 4 1 10 2 11 7 15 048 208 230 60 1 187 253 31 0 19 9 109 0 38 0 7 0 26 9 31 9 50 208 230 60 3 187 253 21 2 13 6 83 1 49 9 7...

Страница 21: ...2400 2365 2330 2290 2255 2215 2180 2140 2095 2045 1945 1835 1715 1510 1330 M 2265 2235 2205 2175 2145 2110 2070 2035 2000 1960 1915 1825 1730 1605 1440 1260 L 2075 2050 2020 1995 1965 1940 1915 1885...

Страница 22: ...40 560 530 Low 1 695 645 595 575 550 520 495 455 420 400 030 High 5 9 x 7 1 2 1407 1381 1354 1327 1300 1267 1233 1201 1168 1131 1094 1009 Med High 4 W 1146 1134 1122 1111 1099 1085 1071 1062 1052 1042...

Страница 23: ...1 1934 1910 1886 1871 1855 1827 1799 1780 1760 1747 1734 1700 1659 1617 Med High 4 1799 1783 1767 1744 1720 1693 1666 1649 1631 1617 1603 1560 1530 1492 Med 3 Y2 1694 1680 1666 1642 1617 1592 1567 15...

Страница 24: ...0 L M H 060 0 75 11 x 10 1 800 950 1100 1300 1500 1750 1950 2100 2300 L M H 070 0 75 11 x 10 1 800 950 1100 1300 1500 1750 1950 2100 2300 L M H 3 16 12 Dual Capacity Model Max ESP Blower Size Motor hp...

Страница 25: ...n and then select ECM Setup This screen displays the current variable speed ECM settings It allows the technician to enter the setup screens to change the variable speed ECM settings Change the highli...

Страница 26: ...Time Compressor Short Cycle Delay Blower Off Delay Fault Recognition Delay High Pressure Start Up Bypass Low Pressure Fault Recognition Delay Low Pressure Start Up Bypass Low Water Air Coil Limit Fau...

Страница 27: ...e CPU board if this option is not installed 5 Wire is provided with the unit but only connected to the X13 motor on dual capacity units Notes Accessory Relay Cycle with Blower Cycle with Compressor Wa...

Страница 28: ...tly to the PB1 1 if this option is not installed 12 Optional factory installed internal isolation valve 14 Network configurable input 15 Refer to the 5 Spd ECM Low Voltage Connection Table PGM Phase G...

Страница 29: ...Black F2 Black F3 Black F4 Black F5 Black F6 Black F7 Black F8 Black F9 Black F10 Black F11 Black F12 Black F13 Black F14 Black F15 Black F16 Black F17 Black F18 Black F19 Black F20 20 19 18 17 16 15...

Страница 30: ...DI4 DI3 DI2 DI1 9VDC 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 D09 D08 D07 D0 6 D05 D04 D03 D02 D01 J8 J2 J10 J9 J7 A23 A13 A11 A21 A12 A25 A22 A32 A31 A35 A14 A24 A34 A33 A15 Yellow NOT USE...

Страница 31: ...D1 red will flash the last lockout one time Test mode will automatically time out after 30 minutes Test mode can be exited by pressing and holding the SW1 button for 2 to 5 seconds or by cycling the p...

Страница 32: ...type identification display LED1 Red shall flash the fault code To reset lockout conditions with SW2 8 On thermostat inputs Y1 Y2 and W must be removed for at least 3 seconds To reset lockout conditi...

Страница 33: ...ECM will run on G speed until the G command is removed Regardless of blower input G from the thermostat the blower will remain on for 30 seconds at the end of each heating cycle Cooling Operation In a...

Страница 34: ...irflow settings The AID Tool simply plugs into the exterior of the cabinet in the AID Tool port ABC Control Board Layout Aurora Base Control LED Displays These three LEDs display the status configurat...

Страница 35: ...onfigured to read CO2 levels contact the factory for application assistance The FX10 control has unused analog and digital inputs for field installed items such as air temperature water temperature CO...

Страница 36: ...r will not restart until the compressor short cycle time delay has been satisfied Low Pressure BI 3 The low pressure switch shall be a normally closed NC switch that monitors the systems refrigerant p...

Страница 37: ...n the control receives a Y1 command BI 7 from the thermostat the low capacity compressor output BO2 will be enabled and the variable speed ECM blower will operate in medium speed When the control rece...

Страница 38: ...ving sensors must be field supplied and installed BI 6 must be connected to PB2 position 3 see unit schematic in the field if no blower proving sensor is desired There is a configurable parameter avai...

Страница 39: ...v Vlv Default Heating BO5 Mode Network CompStrtDly 90 sec SpaceT Offset 1 F DehumEnaDis Dis Acc1 Action On Comp Acc2 Action On Fan SW1 OFF SW2 OFF SW3 ON SW4 OFF SW5 OFF SW6 OFF SW7 ON SW8 OFF SW9 OFF...

Страница 40: ...te is correct by measuring the pressure drop through the heat exchanger using the P T plugs and comparing to the pressure drop table 6 Check the temperature of both the supply and discharge water Refe...

Страница 41: ...t Water Generation Suction Pressure psig Discharge Pres sure psig Superheat Subcooling Water Temp Rise F Air Temp Drop F DB 30 1 5 115 125 150 170 20 35 10 17 17 22 17 23 3 0 105 120 130 145 20 35 10...

Страница 42: ...rformance based on entering air temperatures of 80 F DB 67 F WB Heating performance based on entering air temperature of 70 F DB 2 15 12 Second Stage Operation Entering Water Temp F Water Flow gpm ton...

Страница 43: ...7 8 0 16 6 0 23 11 0 4 2 4 1 3 8 3 5 3 3 11 0 17 2 0 41 14 0 7 6 6 7 6 3 5 8 5 4 14 0 17 9 0 61 048 6 0 1 1 1 0 1 0 0 9 0 8 1 in 6 0 16 1 0 14 9 0 2 3 2 1 2 0 1 9 1 7 9 0 16 8 0 29 12 0 3 9 3 7 3 4 3...

Страница 44: ...sufficient Compressor Possible Bad Valves Low High Low High Normal High Low Low TXV Bulb Loss of Charge Low Low Low High High Low Low Scaled Coaxial Heat Exchanger Heating Low Low Low Normal Low High...

Страница 45: ...0 85 n a 0 63 0 73 2 98 3 42 4 96 5 70 070 0 33 0 39 0 90 1 04 n a 0 56 0 64 2 34 2 70 3 48 4 00 Dual Capacity 026 1 21 1 39 1 52 1 75 1 38 1 58 2 02 2 32 2 00 2 30 8 00 9 20 n a 038 0 82 0 94 1 41 1...

Страница 46: ...72 0 070 12 0 52 4 66 9 78 1 91 1 89 5 83 0 15 0 37 9 53 7 69 8 82 9 83 4 91 2 89 4 82 7 76 8 18 0 38 1 54 3 70 9 84 8 83 8 91 9 90 3 83 6 77 6 3 16 12 Dual Capacity Model gpm Heat of Extraction HE MB...

Страница 47: ...reversing valve coil If the unit operation is noisy 1 Check compressor for loosened mounting bolts Make sure compressor is floating free on its isolator mounts Check for tubing contact with the compre...

Страница 48: ...___ VOLTS Total Amps Comp Fan n _____ AMPS n ______ AMPS Watts m x n x 0 85 o _____ WATTS o ______ WATTS 6 CAPACITY Cooling Capacity HR o x 3 413 p _____ btu hr Heating Capacity HE o x 3 413 p _____ b...

Страница 49: ...WH 2 127 hook up pressure gauges unless there appears to be a performance problem Line Voltage Loop Open Unit Amp Draw Closed COAX SOURCE HEA7 1 ANALYSIS EXPANSION VALVE F AIR COIL F COMPRESSOR DISCHA...

Страница 50: ...e operated without a filter Condensate Drain In areas where airborne bacteria produce a slime in the drain pan it may be necessary to treat chemically to minimize the problem The condensate drain can...

Страница 51: ...e 14S553 02 14S553 02 14S553 02 Not Available 5 Speed ECM Motor Blower 5 Spd ECM Motor 208 230 60 1 Not Available 14P536 01 14P537 01 5 Spd ECM Motor 265 60 1 Not Available 14P536 02 14P537 02 5 Spd E...

Страница 52: ...60 3 Not Available 14S553 02 14S553 02 14S553 02 Not Available 5 Speed ECM Motor Blower 5 Spd ECM Motor 208 230 60 1 Not Available 14P536 01 14P537 01 5 Spd ECM Motor 265 60 1 Not Available 14P536 02...

Страница 53: ...lable 14S553 01 14S553 01 Not Available Not Available 14S553 01 14S553 01 Not Available High Static VS ECM Motor 460 60 3 Not Available 14S553 02 14S553 02 Not Available Not Available 14S553 02 14S553...

Страница 54: ...54 ASTON COMPACT INSTALLATION MANUAL Notes...

Страница 55: ...55 ASTON COMPACT INSTALLATION MANUAL Revision Guide Pages Description Date By All First Published 08 Apr 2013 DS...

Страница 56: ...lopment and reserves the right to change design and specifications without notice Product Aston Compact Series Type Geothermal Water Source Heat Pump Size 0 75 6 Ton Single Speed 2 6 Ton Dual Capacity...

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