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Genie GS-2032 & GS-2632 & GS-2046 & GS-2646 & GS-3246

Part No. 46281

Operator's Manual

First Edition • Seventeenth Printing

Part No. Description

Quantity

28161

Warning - Crush Hand

28164

Notice - Hazardous Materials

28171

Label - No Smoking

28174

Label - Power to Platform, 230V

28175

Caution - Compartment Access

28176

Notice - Missing Manuals

28235

Label - Power to Platform, 115V

28236

Warning - Failure To Read . . .

31060

Danger - Do Not Alter Limit Switch

31508

Notice - Power to Battery Charger

31785

Notice - Battery Charger Operating
Instructions

37145

Label - Manual Lowering

38149

Label - Patents

40434

Label - Lanyard Anchorage

43089

Notice - Operating Instructions, Ground

43090

Notice - Operating Instructions, Platform

43091

Danger - General Safety Rules

43094

Ground Control Panel

43617

Danger - Tip-over (batteries)

43618

Label - Directional Arrows

43619

Label - Safety Arm

43658

Label - Power to Charger, 230V

43696

Danger - Electrocution Hazard

44220

Danger/Notice - Brake Release Safety &
Operating Instructions

44254

Notice - Max Cap 500/250, GS-3246, CSA 1

44255

Danger - Crushing Hazard

44736

Danger - Tilt Alarm

44737

Danger - Tip-over, Trays Open

44753

Label - LED Diagnostic Readout

44980

Label - Power to Charger, 115V

44994

Label - Hydraulic Fluid Level / Dexron

Decal Inspection

Use the pictures on the next pages to verify that all
decals are legible and in place.

Below is a numerical list with quantities and
descriptions.

Part No. Description

Quantity

46238

Notice - Error Indicator Light

46262

Danger - Battery/Charger Safety

46286

Notice - Battery Connection Diagram

46287

Notice - Tire Specification

48331

Notice - Max Cap 1000 lbs, GS-2646

52084

Notice - Max Cap 1200 lbs, GS-2046

52337

Notice - Max Cap 700 lbs, GS-3246

52475

Label, Transport Tie-down

52494

Caution, Crushing Hazard

52561

Notice - Side Force & Wind Speed,
GS-2046, CE

52562

Notice - Side Force & Wind Speed,
GS-2646, CE

52563

Notice - Side Force & Wind Speed,
GS-3246, CE

52609

Notice - Side Force,GS-2046,
ANSI & CSA

52610

Notice - Side Force,GS-2646,
ANSI & CSA

52864

Platform Control Panel

62056

Cosmetic - Genie GS-2046

62057

Cosmetic - Genie GS-2646

62058

Cosmetic - Genie GS-3246

65052

Label - ECU Fault Codes

72084

Notice - Side Force & Wind Speed,
GS-3246, CE

72120

Notice - Max Side Force, ANSI & CSA

78026

Notice - Side Force, GS-2646, Australia

78027

Notice - Max. Capacity, GS-2646, Australia 1

78028

Notice - Max. Capacity, GS-3246, CE
and Australia

72833

Label - Open Latches

72853

Danger - Improper Use Hazard

82368

Label - Chevron Rykon

82447

Label - Auxiliary Lowering

82448

Ground Control Panel

DECALS

Содержание GS-2032

Страница 1: ...Operator s Manual First Edition Seventeenth Printing Part No 46281 with Maintenance Information ...

Страница 2: ...t Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page Safety 1 Legend 9 Controls 10 Pre operat...

Страница 3: ... this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended You read understand and obey Manufacturer s instructions and safety rules safetyandoperator smanuals and machine decals...

Страница 4: ...es Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Tip over Hazards Occupants and equipment must not exceed the maximum platform capacity or the maximum capacity of the platform extension Maximum capacity GS 2032 Platform ret...

Страница 5: ...ed 1200 lbs 544 kg Platform extended Platform only 950 lbs 431 kg Platform extended Extension only 250 lbs 113 kg Maximum occupants 2 Maximum capacity GS 2646 Platform retracted 1000 lbs 454 kg Platform extended Platform only 750 lbs 340 kg Platform extended Extension only 250 lbs 113 kg Maximum occupants CE 2 Maximum occupants Australia Outdoor use 1 Indoor use only 2 Maximum capacity GS 3246 Pla...

Страница 6: ...r an aerial work platform Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine sta...

Страница 7: ... platform to adjacent structures Do not place loads outside the platform perimeter Do not operate the machine with the chassis trays open Do not use the platform controls to free a platform that is caught snagged or otherwise prevented from normal motion by an adjacent structure All personnel must be removed from the platform before attempting to free the platform using the groundcontrols Fall Haz...

Страница 8: ...issors Use common sense and planning when operating the machine with the controller from the ground Maintain safe distances between the operator the machine and fixed objects Collision Hazards Be aware of limited sight distance and blind spots whendrivingoroperating Be aware of the extended platform position when moving the machine The machine must be on a level surface or secured before releasing...

Страница 9: ... on the platform Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Decal Legend Genie product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personneltopotentialpersonal injury hazards Obey all safety messages that follow this symbol to avoid pos...

Страница 10: ...re charging cycle Do not contact the battery terminals or the cable clamps with tools that may cause sparks Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries Electrocution Hazards Connect the battery charger to a grounded AC3 wireelectrical outlet only Inspect daily for damaged cord cables and wires Replace damaged items before operating Avoid electric...

Страница 11: ...rm controls 7 GFCI outlet 8 Platform extension 9 Platform extension release pedal 10 Tilt alarm under cover 11 Transporttie down 12 Steer tire 13 Groundcontrols 14 Auxiliary lowering knob or button or switch 15 LEDdiagnosticreadout 16 Hydraulic oil level indicator 17 Potholeguard 18 Non steertire 19 Entryladder transport tie down 20 Battery charger 21 Brake release pump knob 22 Brake release knob ...

Страница 12: ... Seventeenth Printing Controls Ground Control Panel 1 Auxiliarylowering manual lowering toggle switch or knob or button 2 Hourmeter 3 5 6 4 2 1 3 Red Emergency Stop button 4 Breaker for electrical circuits 5 Platformup downtoggle switch 6 Key switch for platform off ground selection 3 5 6 4 2 1 ...

Страница 13: ... 9 Power light 10 Battery level indicator 11 Lift function enable button 12 Lift drive select toggle switch 13 Low battery indicator light The symbols shown below appear in the text in this operator s manual as an aid to identifying operating instructions Use the symbols on this page to identify which controller you have on your machine and use the symbols in the text to identify which action to c...

Страница 14: ...ly wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items and locations for modifications damage or loose or missing parts A damaged ...

Страница 15: ...ents wiring and electrical cables o Hydraulic power unit tank hoses fittings cylinders and manifolds o Battery pack and connections o Drive motors o Wearpads o Tires and wheels o Limit switches alarms and horn o Nuts bolts and other fasteners o Platform entry chain if equipped o Platform entry gate if equipped o Beacon and alarms if equipped o Brakereleasecomponents o Safety arm o Potholeguards o ...

Страница 16: ...aning below Indicates that tools will be required to performthisprocedure Indicates that new parts will be required to performthisprocedure Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper levels is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indica...

Страница 17: ...ry acid spills with baking soda andwater Perform this test after fully charging the batteries 1 Put on protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery retaining fasteners are in place and secure 4 Remove the battery vent caps 5 Check the battery acid level of each battery If needed replenish with distilled wat...

Страница 18: ...never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service The symbols shown below appear in th...

Страница 19: ...off when the pothole guards have not deployed sounds at 300 beeps per minute The alarm that goes off when the machine is not level sounds at 600 beeps per minute An optional automotive style horn is also available 8 Activate the up function Result The platform should raise 9 Activate the down function Result The platform should lower The descent alarm should sound while the platform is lowering Te...

Страница 20: ...The platform should lower The descent alarm should sound while the platform is lowering CE models When lowering the platform the platform should stop when it is 7 feet 2 1 m from the ground Be sure the area below the platform is clear of personnel and obstructions before continuing To continue lowering release the control handle wait 5 seconds then move the controlhandleagain Test the Steering Not...

Страница 21: ...erminute CE and Australia models The drive function and the lift function will not operate Proceed to step 38 Test Drive and Braking 27 Press and hold the function enable switch on the controlhandle 28 Slowly move the control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine sho...

Страница 22: ...ed 4 feet 1 2 m from the ground the pothole guards shoulddeploy 40 Press on the pothole guards on one side and then the other Result The pothole guards should not move 41 Lower the platform Result The pothole guards should return to the stowed position 42 Place a 2x4 or similar piece of wood under a pothole guard Raise the platform Result Before the platform is raised 7 feet 2 1 m from the ground ...

Страница 23: ...als The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operatingthemachine Workplace Inspection Be aware of and avoid th...

Страница 24: ...achine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel and tools to an aerial work site is unsafe anddangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a mac...

Страница 25: ...tch on the controlhandle 3 Turn the steer wheels with the thumb rocker switch located on the top of the control handle Emergency Stop Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions Repair any function that operates when either red Emergency Stop button is pushed in Auxiliary Lowering Manual Lowering 1 Activate the aux...

Страница 26: ...e the lift drive selector switch to the drive position 2 Press and hold the function enable switch on the control handle 3 Increase speed Slowly move the control handle off center Decrease speed Slowly move the control handletowardcenter Stop Return the control handle to center or release the function enable switch Use the color coded direction arrows on the platform controls and on the platform t...

Страница 27: ...p again to fully retract the platform GS 3246 models without chassis counterweight The platform extension limit switch will disable the drive function when the platform is extended and the platform is raised above 26 ft 7 9 m Lower the platform or retract the platform extension to drive the machine Operation From Ground with Controller Maintain safe distances between the operator machine and fixed...

Страница 28: ...aps 5 Connect the battery charger to a grounded AC circuit 6 Turn the battery charger on 7 The charger will indicate when the battery is fully charged 8 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the ...

Страница 29: ...ck the machine wheels in preparation fortransport Use the tie down points on the chassis for anchoring down to the transport surface Use chains or straps of ample load capacity Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items Brake Release Operation 1 Chock the wheels to prevent the machine from rolling 2 Be sure...

Страница 30: ... 1 44254 Notice Max Cap 500 lbs GS 2632 1 44255 Danger Crushing Hazard 4 44736 Danger Tilt Alarm 1 44737 Danger Tip over Trays Open 2 44753 Label LED Diagnostic Readout 1 44980 Label Power to Charger 115V 1 44994 Label Hydraulic Fluid Level Dexron 1 Decal Inspection Use the pictures on the next pages to verify that all decals are legible and in place Below is a numerical list with quantities and d...

Страница 31: ...PartNo 46281 Genie GS 2032 GS 2632 GS 2046 GS 2646 GS 3246 29 Operator s Manual First Edition Seventeenth Printing DECALS Battery Side Ground Controls Side ...

Страница 32: ... 1 44980 Label Power to Charger 115V 1 44994 Label Hydraulic Fluid Level Dexron 1 Decal Inspection Use the pictures on the next pages to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions Part No Description Quantity 46238 Notice Error Indicator Light 1 46262 Danger Battery Charger Safety 1 46286 Notice Battery Connection Diagram 1 46287 Noti...

Страница 33: ...PartNo 46281 Genie GS 2032 GS 2632 GS 2046 GS 2646 GS 3246 31 Operator s Manual First Edition Seventeenth Printing DECALS Battery Side Ground Controls Side ...

Страница 34: ...mum sound level at normal operating workstations A weighted Power source 4 Batteries 6V 245AH Controls Proportional Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation AC outlet in platform standard Maximum hydraulic pressure functions 3500 psi 241 3 bar Tires size 15 x 5 x 111 4 Hydraulic system capacity 5 5 gallons 20...

Страница 35: ...evel at normal operating workstations A weighted Power source 4 Batteries 6V 245AH Controls Proportional Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation AC outlet in platform standard Maximum hydraulic pressure functions 3500 psi 241 3 bar Tires size 15 x 5 x 111 4 Platform dimensions Length x width 89 in x 311 4 in...

Страница 36: ... 0 cm Ground clearance 4 in 10 2 cm Ground clearance 7 8 in 2 22 cm Pothole guards deployed Weight See Serial Plate Machine weights vary with option configurations Gradeability 30 Airborne noise emissions 70 dB Maximum sound level at normal operating workstations A weighted Power source 4 Batteries 6V 245AH Controls Proportional AC outlet in platform standard Maximum hydraulic pressure 3500 psi 24...

Страница 37: ...arance 7 8 in 2 2 cm Pothole guards deployed Weight See Serial Plate Machine weights vary with option configurations Gradeability 30 Airborne noise emissions 70 dB Maximum sound level at normal operating workstations A weighted Power source 4 Batteries 6V 245AH Controls Proportional AC outlet in platform standard Maximum hydraulic pressure 3500 psi 241 3 bar functions Tires size 15 x 5 x 111 4 Hyd...

Страница 38: ...inside 0 in 0 cm Ground clearance 4 in 10 2 cm Ground clearance 7 8 in 2 2 cm Pothole guards deployed Weight See Serial Plate Machine weights vary with option configurations Gradeability 25 Airborne noise emissions 70 dB Maximum sound level at normal operating workstations A weighted Power source 4 Batteries 6V 245AH Controls Proportional AC outlet in platform standard Maximum hydraulic pressure 3...

Страница 39: ... 60 4 226 6872 81 3 3453 6082 81 3 3453 6083 82 2 558 7267 82 2 558 3910 27 11 455 0373 27 11 455 0355 55 11 4055 2499 55 11 4043 1661 Genie Holland Genie Scandinavia Genie France Genie Iberica Genie Germany Genie U K Genie Mexico City Phone Fax Phone Fax Phone Fax Phone Fax Phone Fax Phone Fax Phone Fax 31 70 51 78836 31 70 51 13993 46 31 3409612 33 0 2 37 26 09 99 33 0 2 37 26 09 98 34 93 579 50...

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