Table of Contents
Air-cooled 11 kW Generators
1
Introduction ............................... Inside Front Cover
Read This Manual Thoroughly ................................. IFC
Contents
.................................................................. IFC
Operation and Maintenance ..................................... IFC
How to Obtain Service ............................................. IFC
Authorized Dealer Locator Number ............................. IFC
Safety Rules ............................................................... 2
Standards
Index
.................................................. 3
Section 1 – General Information .......................... 4
1.1 Unpacking/Inspection
............................................ 4
1.2 Protection
Systems
................................................ 4
1.3 System
Set
LED
.................................................... 4
1.4 Accessory
Features
................................................ 4
1.4.1 12 Volt DC Outlet ...................................... 4
1.4.2 120 Volt AC Outlet .................................... 5
1.5 The
Generator
....................................................... 5
1.6 Specifications
........................................................ 6
1.6.1 Generator
.................................................. 6
1.6.2 Engine
....................................................... 6
1.7
Fuel Requirements and Recommendations ........... 7
1.8 Fuel
Consumption
................................................. 7
1.9
Reconfiguring the Fuel System .............................. 7
1.10 Location
................................................................ 7
1.10.1 Generator
.................................................. 7
1.10.2 Transfer
Switch
........................................ 8
1.11 Battery
Installation
................................................ 8
1.12 The
Battery
........................................................... 8
Section 2 – Post Installation Start-up
and Adjustments ................................ 9
2.1 Before
Initial
Startup............................................. 9
2.2
Check Transfer Switch Operation ......................... 9
2.3 Electrical
Checks................................................... 9
2.4
Generator Tests Under Load ............................... 10
2.5 Checking
Automatic
Operation
............................ 10
2.6
Voltage Regulator Adjustment .............................. 11
Section 3 – Operation ........................................... 11
3.1 Break-in
Procedure
............................................. 11
3.2
Using the AUTO/OFF/MANUAL Switch ................ 11
3.2.1 “Auto”
Position
........................................ 11
3.2.2 “Off”
Position
.......................................... 12
3.2.3 “Manual”
Position
.................................... 12
3.3
Automatic Transfer Operation ............................. 12
3.4
Sequence of Automatic Operation ....................... 12
3.5
Setting the Exercise Timer .................................. 13
3.6 Protection
Systems
.............................................. 13
3.6.1 Low Oil Pressure Switch ......................... 13
3.6.2 High
Temperature
Switch........................ 13
3.6.3 Overcrank
............................................... 13
3.6.4 Overspeed
............................................... 13
3.6.5 Low
Battery
............................................. 14
Section 4 – Maintenance ...................................... 14
4.1 System
Fuse
........................................................ 14
4.1.1 7.5 Amp Fuse .......................................... 14
4.2
Checking the Engine Oil Level ............................. 14
4.3
Changing the Engine Oil ...................................... 14
4.3.1 Engine
Oil
Recommendations
................. 14
4.3.2 Oil Change Procedure ............................. 15
4.4
Changing the Oil Filter ........................................ 15
4.5
Changing the Engine Air Cleaner ......................... 15
4.6 Spark
Plugs
......................................................... 15
4.7 Battery
Maintenance
............................................ 16
4.8
Adjusting GT-990 Valve Clearance ....................... 16
4.9 Cooling
System.................................................... 17
4.10 Attention
After
Submersion
................................. 17
4.11 Corrosion
Protection
........................................... 17
4.12 Out of Service Procedure ..................................... 17
4.12.1 Removal
From
Service
............................ 17
4.12.2 Return
to
Service
.................................... 18
4.13 Service
Schedule
................................................. 19
Section 5 – Troubleshooting ................................20
5.1 Troubleshooting
Guide
........................................ 20
Section 6 – Installation Diagram ........................21
Section 7 – Electrical Data ...................................22
Section 8 – Exploded Views and
Parts Lists ...........................................26
Section 9 – Notes ...................................................38
Section 10 – Warranty ...........................................40
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