background image

Owner’s Manual for Powerwagon

23

Maintenance and Troubleshooting

Figure 4-7. Wheel Retaining Ring

3.

Align groove in tire hub to key and slide tire onto
axle.

4.

Install washer and tire retaining ring.

Removing and Replacing Belt

1.

See 

Removing and Replacing Front Tires

. Per-

form steps 1 and 2 to remove front wheels.

2.

Tip bed forward for better access.

3.

See 

Figure 4-8

. Remove 12 (six per side) skid

plate bolts (A).

Figure 4-8. Skid Plate Bolt Locations

4.

Remove skid plate (B).

5.

See 

Figure 4-9

. Remove belt (C) from the idler/

tensioner (D) and transaxle pulleys (E).

Figure 4-9. Belt and Pulley System

6.

See 

Figure 4-10

. Install new belt. Route belt

between idler/tensioner pulleys using belt guides
(F). 

Figure 4-10. Belt Guides

7.

Install skid plate. Verify belt is on inside of all belt
guides.

8.

Install wheels. Verify key is in position on transaxle
shafts.

Checking and Adjusting Brakes

Brakes are adjusted at the factory, but may need adjust-
ment over time. Brakes can be adjusted at the brake arm
adjustment nut and the brake cable jam nuts.

Checking Brakes

1.

Place unit on a firm, level surface. Set parking
brake.

2.

Set shift lever to neutral.

3.

Roll machine to test brakes. If unit moves, brakes
must be adjusted. If unit doesn’t move, brakes are
properly adjusted.

006181

A

(000148a)

WARNING

Accidental start-up. Disconnect negative battery 
terminal before servicing to prevent accidental engine 
rotation. Failure to do so could result in death or 
serious injury.

006190

A

A

A

B

006191

C

D

E

006192

F

Содержание Powerwagon

Страница 1: ...NUAL FOR FUTURE REFERENCE Register your Generac product at WWW GENERAC COM 1 888 GENERAC 888 436 3722 MODEL NUMBER _________________________ SERIAL NUMBER _________________________ DATE PURCHASED ____...

Страница 2: ...ii Owner s Manual for Powerwagon 000393a WARNING CANCER AND REPRODUCTIVE HARM www P65Warnings ca gov...

Страница 3: ...eplacement Kit 13 Section 3 Operation Operation and Use Questions 15 Before Starting Engine 15 Electric Starting 15 Manual Recoil Starting 15 Stopping 16 Operating 16 Loading 16 Slopes and Uneven Terr...

Страница 4: ...iv Owner s Manual for Powerwagon This page intentionally left blank...

Страница 5: ...it is safe for others and does not render the equipment unsafe Throughout this publication and on tags and decals affixed to the unit DANGER WARNING CAUTION and NOTE blocks are used to alert personnel...

Страница 6: ...use Hot surfaces could result in severe burns or fire 000110 WARNING Risk of Fire Hot surfaces could ignite combustibles resulting in fire Fire could result in death or serious injury WARNING Risk of...

Страница 7: ...e and explosive Store fuel in a well ventilated area Keep fire and spark away Failure to do so will result in death or serious injury 000105 DANGER Explosion and Fire Fuel and vapors are extremely fla...

Страница 8: ...ult in death or serious injury WARNING 000249 000147 WARNING Risk of Fire Unit must be positioned in a manner that prevents combustible material accumulation underneath Failure to do so could result i...

Страница 9: ...ny missing or hard to read decals and use care when washing or cleaning the unit Decal part numbers can be found in the unit parts manual at www generac com Figure 1 1 Safety and Operating Decal Locat...

Страница 10: ...Safety Rules General Information 6 Owner s Manual for Powerwagon This page intentionally left blank...

Страница 11: ...1 4 2 3 Brake Transaxle disc brake FRAME Frame type Tubular steel 1 5 in 38 1 mm diameter x 12 Ga thick Skid plate 9 Ga thick Handlebar height in cm 37 94 ACTUATOR Included Yes Full load speed in S m...

Страница 12: ...Manual recoil starter handle C Maintenance meter location N Battery D Electric dump switch O Traction drive lever E Key switch P Operator presence lever F Bed assembly Q Brake lever G Sidewall and ta...

Страница 13: ...re included before assembly Included Parts Figure 2 2 Included Parts Handlebar Installation 1 See Figure 2 3 Lift handlebar assembly A to operating position and install 3 8 in 16 x 1 3 4 in flange bol...

Страница 14: ...6 Secure end of actuator D to actuator bracket with a 1 2 in 13 x 1 1 2 in flange bolt and locknut Figure 2 6 Actuator Assembly Tailgate Installation 1 See Figure 2 7 Install tailgate onto front of b...

Страница 15: ...ne Fluid Requirements Adding Engine Oil IMPORTANT NOTE The unit is shipped without oil in engine Traces of oil may be in reservoir from factory testing Oil must be added prior to initial operation Use...

Страница 16: ...ct black battery cable to black battery terminal Figure 2 12 Battery Installation Checking Tire Pressure 1 See Figure 2 13 Remove valve stem protective cap A and check tire pressure using a tire pres...

Страница 17: ...kit when required when operating at higher altitudes Follow the guide below to determine when an altitude kit is required Kits can be obtained by contacting Generac Customer Service at 1 888 436 3722...

Страница 18: ...14 Owner s Manual for Powerwagon General Information and Setup This page intentionally left blank...

Страница 19: ...tarting 1 See Figure 3 2 Set shift lever A to neutral Figure 3 2 Control Panel 2 Set throttle lever B to fast rabbit 3 Turn key switch C to start Release key when engine starts Manual Recoil Starting...

Страница 20: ...drive on slopes greater than 15 degrees Failure to do so could result in death serious injury property or equipment damage WARNING 000500 Loss of control Operate in first gear when driving on slopes...

Страница 21: ...unit on a steep grade or slope even if using a parking brake The unit could suddenly roll move or tip which could cause death serious injury property or equipment damage 000499 WARNING Loss of contro...

Страница 22: ...18 Owner s Manual for Powerwagon Operation This page intentionally left blank...

Страница 23: ...ASD See the emissions warranty Maintenance Schedule 000108 WARNING Hot Surfaces When operating machine do not touch hot surfaces Keep machine away from combustibles during use Hot surfaces could resul...

Страница 24: ...nt condition Verify tire pressure Inspect operator presence lever Lubricate caster wheel grease fittings Clean air filter and pre cleaner Check parking brake adjustment Inspect belt tension and condit...

Страница 25: ...th a clean rag 3 Install oil dipstick fill cap and screw in Remove oil dipstick fill cap and inspect oil level 4 Insert oil pump and remove old oil Remove oil pump 5 Add fresh oil See Engine Fluid Req...

Страница 26: ...nce with a feeler gauge Clearance should be approxi mately 0 019 0 028 in 0 5 0 7 mm Bend the side electrode carefully if adjustment is necessary Figure 4 5 Spark Plug Gap 6 To avoid cross threading s...

Страница 27: ...een idler tensioner pulleys using belt guides F Figure 4 10 Belt Guides 7 Install skid plate Verify belt is on inside of all belt guides 8 Install wheels Verify key is in position on transaxle shafts...

Страница 28: ...previous adjustments in the opposite direc tion to loosen brake cable NOTE Turn adjustment nuts only one quarter turn at a time and test parking brake lock to verify adjustment is correct Changing Pa...

Страница 29: ...nger aligned with wheel speed label Proceed as follows to adjust shift cables 1 Locate shift cable adjustment nuts on shift lever end of cable 2 See Figure 4 16 Loosen top cable jam A nut Figure 4 16...

Страница 30: ...isconnect charger cables from battery terminals when charging is completed If battery charger cables are left connected to battery when battery charger is unplugged battery will discharge into charger...

Страница 31: ...ion Uneven load Place weight over wheels to create better traction Improper gear selected Select lower gear Rough terrain tire chains required Wheels do not turn Verify unit is in gear Verify parking...

Страница 32: ...28 Owner s Manual for Powerwagon Maintenance and Troubleshooting This page intentionally left blank...

Страница 33: ...Owner s Manual for Powerwagon 29 Maintenance and Troubleshooting This page intentionally left blank...

Страница 34: ...30 Owner s Manual for Powerwagon Maintenance and Troubleshooting This page intentionally left blank...

Страница 35: ......

Страница 36: ...ights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems Inc Generac Power Systems Inc S45 W29290...

Отзывы: