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ITEM

PART NO.

QTY.

DESCRIPTION

1

0E5048A

1

FLEXPLATE 3.9L HSB

2

0E7477

1

MACHINING 3.9L ENGINE ADAPTOR

3

0E6703

1

COVER FLYWHEEL ACCESS

4

0E8336

REF

REWORK 3.9L CHRYSLER ENGINE

5

0E7841

2

GASKET THERMOSTAT ADAPTOR

6

0E7254

1

MACH THERM ADAPTOR 3.9L CHRY

7

0E7956

1

BRACKET IGNITION COIL

8

0E7953

1

COIL IGNITION 3.9L CHRYSLER

9

047411

4

SCREW HHC M6-1.0 X 16 G8.8

10

0E8591

6

BOLT AUTO TRANS CRANKSHAFT

11

0E7921

1

BRACKET ALTERNATOR

12

0E7749

1

FAN SPACER ENGINE COOLING

13

022097

7

WASHER LOCK M6-1/4

14

022473

10

WASHER FLAT 1/4-M6 ZINC

15

049721

2

SCREW HHC M6-1.0 X 35 G8.8 BLK

16

049813

3

NUT HEX M6 X 1.0 G8 YEL CHR

17

036833

11

SCREW HHC 3/8-16 X 1 G8

18

022131

21

WASHER FLAT 3/8-M10 ZINC

19

022237

14

WASHER LOCK 3/8

20

0E6729

1

STARTER DELCO-REMY 12V

21

022129

11

WASHER LOCK M8-5/16

22

049821

3

SCREW SHC M8-1.25 X 30 G12.9

23

057073

1

JUNCTION BLOCK 3/8-16

24

052677

1

WASHER NYLON .50 X .87 X .06

25

066849

2

SCREW HHTT M5-0.8 X 16

26

056739

1

RELAY SOLENOID 12VDC PNL MNT

27

0D2244M

1

ASSY MAGPICKUP (3/8-24 MALE)

28

087599

1

PLUG PLASTIC 3/8 NPT

29

0E0992B

REF

PLUG EXPANSION 21/32" OD
(WATER PUMP) (QTY 1)

30

0E0992A

REF

PLUG EXPANSION 14.1 OD 
(INJCTOR HOLE) (QTY 6)

31

0E7754

1

COOLING FAN 10-BLADE (KYSAIR)

32

0E7854

1

CLUTCH COOLING FAN

33

0E7855

1

TENSIONER W/BRACKET

34

0E7952

1

PULLEY CRANKSHAFT 3.9L
CRYSLR

35

0E0561

1

ASSY WATER LEVEL SENSOR C/E
PL

36

035606

1

SENSOR HI COOLANT SHUTDOWN

37

061012

1

PLUG STD PIPE 1/8 SOCKET HEAD

38

0A8584

1

SWITCH OIL PRESSURE10 PSI
2POL

39

050873A

1

PLUG PIPE 1/4 CSK W/ VIBRA SL

ITEM

PART NO.

QTY.

DESCRIPTION

40

031919

1

PLUG STD PIPE 3/8 COUNTER-
SUNK

41

022145

6

WASHER FLAT 5/16-M8 ZINC

42

030795

6

SCREW HHC 5/16-18 X 1 G5

43

051756

5

SCREW HHC M10-1.5 X 20 G8.8

44

046526

6

WASHER LOCK M10

45

0A1232A

1

ASSEMBLY, D.C. ALTERNATOR

46

0A7801B

1

PULLEY POLY-V 82 OD

47

045772

1

NUT HEX M10-1.5 G8 YEL CHR

48

022403

2

SCREW HHC 5/16-18 X 2 G5

49

0E7950

1

TUBE DIPSTICK 3.9L CHRYSLER

50

0E7951

1

DIPSTICK OIL LEVEL 3.9L CRYSLR

51

0E8445

1

BRACKET DIPSTICK TUBE

52

0E7415

1

OIL FILTER 3.9L CHRYSLER

53

042568

1

SCREW HHC M6-1.0 X 20 G8.8

54

061652

1

SCREW HHC M10-1.5 X 85 G8.8

55

031578

1

SCREW HHC 3/8-16 X 1-1/2 G8

56

082120

1

SPACER .41 X .75 X .39 ST/ZNC

57

023645

5

SCREW SHC 3/8-16 X 1.25 G8.8 Z

58

0E9974

2

CAP VINYL 3/8" ID X 1" DP BLK

59

0D3488A

1

BELT SERPENTINE 69.39"

60

0E7954

1

CABLE IGN COIL 3.9L CHRYSLER

61

0E8309

1

ASSY IGNITION MODULE 3.9L

62

029187

2

SPACER .19 X .31 X .50 PL

63

032712

2

SCREW HHTT #10-32 X 1.75 CZ

64

054455

1

ADP OIL DRN 1/2-20

65

0E8606

2

SCREW PPH TAPPING #4 X 3/8" LG

66

0E8642

REF

ASSEMBLY RESISTOR

67

0E8597

1

HARNESS 3.9L CHRYSLER ENGINE
(NOT SHOWN)

68

0E8755

1

HARNESS IGNITION 3.9L CHRY
(NOT SHOWN)

69

0E8731

1

PLATE FLEX DISK SPACER

70

026076

1

SCREW SHC 3/8-16 X 1.5 G8.8 NZ

71

0E9975

1

CAP VINYL 1/4" ID X 1" DP BLK

72

0F1444A

2

HEAT SHEILD L/H SIDE

73

0C2454

2

SCREW THF M6-1 X 16 N WA Z/JS

74

043790

1

BARBED EL 90 3/8 NPT X 3/8

75

069860C

1

HOSE OIL DRAIN ASSY 21"

76

048031J

REF

HOSE CLAMP BAND 5/8"

77

0F1444

1

HEAT SHIELD R/H SIDE

78

026925

1

PLUG STD PIPE 3/8 STEEL SQ HD

79

026257

1

SCREW SHC 3/8-16 X 2 G8.8 NZ

Section 8 - Exploded Views and Parts

QUIET

SOURCE

™

40kW Liquid-cooled Generators

Engine — Drawing No. 0E8121-G

Generac

®

Power Systems, Inc.

35

Содержание 37kW NG

Страница 1: ...ner s Manual ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION This manual should remain with the unit Liquid cooled Prepackaged Standby Generators Model No 005012 0 37kW NG 40kW...

Страница 2: ...tial explosion hazard This symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment Generac...

Страница 3: ...4 Basic Standby Electric System 9 2 5 Emergency Circuit Isolation Method 10 2 6 Total Circuit Isolation Method 10 2 7 Grounding the Generator 10 2 8 Generator AC Neutral Connections 10 2 9 Transfer Sw...

Страница 4: ...e gener ator is installed operated and serviced in accordance with the manufacturer s instructions and recommen dations Following installation do nothing that might render the unit unsafe or in noncom...

Страница 5: ...ator is operating Failure to isolate the two electric system power sources from each other by such means will result in damage to the generator and may also result in injury or death to utility power...

Страница 6: ...onstruction grit and cor rosive vapors A Generac Authorized Dealer can supply an appro priate transfer switch for the generator 1 3 AUTOMATIC SYSTEM OPERATION When this generator along with a transfer...

Страница 7: ...RESSURE SWITCH This switch is normally closed N C but is held open by engine oil pressure during engine running Should operating oil pressure drop below about 8 10 psi 55 68 kPa the switch contacts cl...

Страница 8: ...dition however if the engine is already running when the low battery condition occurs the engine will continue to run as long as possible Battery voltage is NOT monitored during the crank cycle 1 7 8...

Страница 9: ...gas set up should be five inches to 14 inches of water column 0 18 to 0 5 psi at all load ranges Fuel pressure for an LP vapor set up should be 11 inches to 14 inches of water column 0 4 to 0 5 psi at...

Страница 10: ...leaned before adding eth ylene glycol base anti freeze Using any high silicate anti freeze boosters or additives will also cause overheating It is also recommend that any soluble oil inhibitor is NOT...

Страница 11: ...osure outdoors where adequate cooling and ventilating air always is available Consider these factors Install the unit where air inlet and outlet openings will not become obstructed by leaves grass sno...

Страница 12: ...ved means of service disconnect must be located between the incoming utility serv ice and the transfer switch 2 7 GROUNDING THE GENERATOR The National Electrical Code requires the frame and external e...

Страница 13: ...t eyes skin clothing painted surfaces etc Wear protective goggles protective clothing and gloves when handling a battery If fluid is spilled flush the affected area immediately with clear water Do not...

Страница 14: ...FUEL SYSTEM Make sure the fuel supply system to the generator a delivers the correct fuel at the correct pressure and b is properly purged and leak tested according to code No fuel leakage is permitt...

Страница 15: ...s when utility source voltage drops below a pre set level To prevent possible injury that might be caused by such sudden starts set AUTO OFF MANUAL switch to OFF before working on or around the unit T...

Страница 16: ...y at any load point 6 Adjust differential pot to make the recovery to load changes even faster and minimize load change undershoot and overshoot If it is set too high it may introduce oscillations at...

Страница 17: ...ONCE ANNUALLY 1 Test engine governor Adjust or repair if needed 2 Clean inspect generator 3 Flush cooling system D FIRST 100 OPERATING HOURS 1 Change engine oil and oil filter After initial change se...

Страница 18: ...ERFORM 4 5 1 CHECK ENGINE OIL LEVEL Refer to Checking Fluid Levels in Section 4 4 4 5 2 CHECK BATTERY Check battery fluid level each week as outlined under Check Fluid Levels Check battery cables for...

Страница 19: ...P Add recommended oil see SPECIFICATIONS DO NOT FILL ABOVE THE DIPSTICK FULL MARK Crankcase oil capacity is 4 0 U S quarts 3 8 liters After refilling the crankcase with oil always check oil level on d...

Страница 20: ...ng blindness or other serious injury 4 6 3 BATTERY MAINTENANCE The battery should be inspected per the Service Schedule Section 6 The following procedure should be followed for inspection 1 Inspect th...

Страница 21: ...nt condi tion from burning out sensitive control panel components and circuits Following all maintenance reverse these steps to insure the unit is returned to standby setup for normal operation when r...

Страница 22: ...l Correct as necessary 5 Check the natural gas delivery system on gas engine driven units Tighten connections as necessary 6 Check the air inlets and outlets for debris Clean as necessary 7 Check the...

Страница 23: ...and abnormal operating conditions Correct as necessary 14 Start and exercise the unit at full rated load use a load bank if the site load is not enough for at least 2 hours looking for leaks loose con...

Страница 24: ...3 Clean regap or replace plugs Engine starts then shuts down 1 Engine oil level is low 1 Check oil and add oil as needed 2 Engine is overheated 2 Check cooling system for leaks 3 Defective Low Oil Pre...

Страница 25: ...Generac Power Systems Inc 23 Section 6 Installation Diagram QUIETSOURCE 40kW Liquid cooled Generators Installation Diagram Drawing No 0E8797...

Страница 26: ...24 Generac Power Systems Inc Section 7 Electrical Data QUIETSOURCE 40kW Liquid cooled Generators Wiring Diagram Engine Drawing No 0E8115 A...

Страница 27: ...Generac Power Systems Inc 25 Section 7 Electrical Data QUIETSOURCE 40kW Liquid cooled Generators Wiring Diagram Engine Drawing No 0E8115 A...

Страница 28: ...26 Generac Power Systems Inc Section 7 Electrical Data QUIETSOURCE 40kW Liquid cooled Generators Electrical Schematic Engine Drawing No 0E8116 A...

Страница 29: ...Generac Power Systems Inc 27 Section 7 Electrical Data QUIETSOURCE 40kW Liquid cooled Generators Electrical Schematic Engine Drawing No 0E8116 A...

Страница 30: ...7 5 19 16 30 27 35 34 36 33 27 29 22 20 32 38 18 31 20 21 TO STARTER STARTER BOLT TO ENGINE BLOCK 18 TO 11 1 12 10 14 REAR BEARING 15 37 13 CARRIER 3 4 16 2 28 Generac Power Systems Inc Section 8 Expl...

Страница 31: ...8 5 16 22 045771 1 NUT HEX M8 1 25 G8 YEL CHR 23 051756 1 SCREW HHC M10 1 5 X 20 G8 8 24 046526 1 WASHER LOCK M10 25 022131 1 WASHER FLAT 3 8 M10 ZINC 26 055934M 1 CLAMP VINYL 75 X 343 Z 27 049820 2 N...

Страница 32: ...4 6 53 5 54 TO A SECURE AS SHOWN REQUIRE INSULATION TYPICAL OF ROOF PANEL THAT 4 53 35 RADIATOR 33 4 46 55 53 4 36 4 57 5 5 5 5 18 4 26 4 8 4 A 22 9 12 13 16 17 52 B 20 53 10 15 14 19 51 21 58 28 43 4...

Страница 33: ...ET STIFFENING BACK 27 0E8001 1 MUFFLER BOX 28 0E5913 1 ROOF HSB AL 29 0E8798 1 BRACE FRONT TOP 30 0D3037A 1 LATCH 1 4 TURN NONLOCKING 31 0C7781 2 PAWL DOOR HSB 32 0E5910 1 SUPPORT LH SIDE HSB AL 33 0E...

Страница 34: ...32 Generac Power Systems Inc Section 8 Exploded Views and Parts QUIETSOURCE 40kW Liquid cooled Generators Control Panel Drawing No 0E7118 H...

Страница 35: ...N CIRCUIT BREAKER 33 0E7539A 1 DECAL TB1 HSB CONTROL PANEL 34 0D4698 REF BLOCK TERM 20A 6 X 3 X 1100V ITEM PART NO QTY DESCRIPTION 35 0E7252 1 BRACKET CB 221 5 X 102 36 0C1229 1 DECAL WARNING ELECTRIC...

Страница 36: ...Section 8 Exploded Views and Parts QUIETSOURCE 40kW Liquid cooled Generators Engine Drawing No 0E8121 G 34 Generac Power Systems Inc...

Страница 37: ...W VIBRA SL ITEM PART NO QTY DESCRIPTION 40 031919 1 PLUG STD PIPE 3 8 COUNTER SUNK 41 022145 6 WASHER FLAT 5 16 M8 ZINC 42 030795 6 SCREW HHC 5 16 18 X 1 G5 43 051756 5 SCREW HHC M10 1 5 X 20 G8 8 44...

Страница 38: ...1 3 A 13 1 15 19 22 TO THERMOSTAT HOUSING 10 4 10 20 0 5 16 16 2 14 8 15 7 14 18 6 9 17 14 O A Section 8 Exploded Views and Parts QUIETSOURCE 40kW Liquid cooled Generators Radiator Drawing No 0E8102 E...

Страница 39: ...058443 17 SCREW CRIMPTITE 1 4 20 X 5 8 15 0C2454 5 SCREW TH FRM M6 1X16 N WA Z JS 16 052250 2 TAPE FOAM 1 X 1 27 LG 17 048031C 1 CLAMP HOSE BAND 1 4 18 029032 1 HOSE 9 32 ID 30 LG 19 0A2111 1 SCREW SW...

Страница 40: ...16 17 4 5 6 45 42 40 11 41 9 8 12 6 3 15 2 13 27 31 14 19 29 30 32 B TO B 13 36 37 38 20 19 18 35 34 MANIFOLD INTAKE TO 44 43 25 22 6 1 39 33 Section 8 Exploded Views and Parts QUIETSOURCE 40kW Liqui...

Страница 41: ...0105 1 HOSE COOL 2IN ID 20R4 2 LG 22 0E6382B 1 VENTURI HOLDER W 40MM ACTUATOR 23 0F2119 1 O RING 45 63 ID X 2 62 WIDTH 24 0E6376B 1 VENTURI 28 ID THROTTLE W CHOK 25 042561 2 CLAMP HOSE 36 1 88 2 75 27...

Страница 42: ...rac Power Systems Inc 4 15 7 17 8 7 1 18 20 31 30 5 21 19 LEADS 6 2 14 12 24 9 22 23 13 3 10 13 11 Section 8 Exploded Views and Parts QUIETSOURCE 40kW Liquid cooled Generators Alternator Drawing No 0E...

Страница 43: ...4 2 0 X 540 G5 ZINC 3 9L CHRYSLER 10 043123 4 WASHER LOCK M14 11 051779 4 NUT HEX M14 2 0 G8 YEL CHR 12 0E7587 1 ASSY BRUSH HOLDER 390 HSB 13 023365 5 WASHER SHAKEPROOF INT 8 14 092980 4 SCREW PPHM M4...

Страница 44: ...M6 1 X 16 N WA Z JS 14 052860 4 NUT TOP LOCK FL M12 1 75 15 052891 4 SCREW HHC M12 1 75 X 80 G8 8 16 0E8816 2 FLANGE EXHAUST 2 PIPE 17 051769 4 WASHER LOCK M12 18 0E0170 1 BLANKET EXHAUST 800MM 19 04...

Страница 45: ...Section 9 Notes QUIETSOURCE 40kW Liquid cooled Generators Generac Power Systems Inc 43...

Страница 46: ...44 Generac Power Systems Inc Section 9 Notes QUIETSOURCE 40kW Liquid cooled Generators...

Страница 47: ...Generac Power Systems Inc 45 Section 9 Notes QUIETSOURCE 40kW Liquid cooled Generators...

Страница 48: ...uid amounts Failures due but not limited to normal wear and tear accident misuse abuse negligence or improper installation As with all mechanical devices the Generac engines need periodic part s servi...

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