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9

ITEM

PART NUMBER

DESCRIPTION

QTY

6010

0D34540100

CYL BLOCK LESS CRKSHFT,PISTONS

1

6026AA

0D34540101

PLUG 1.75" STAINLESS STEEL CUP

10

(4 EA. LEFT/RIGHT, 2 REAR)

6026A

0D34540102

PLUG-CL BLK FRT 13.84MM

2

6026A

0D34540103

PLUG-CYL BLK REAR 3/8-18X.425

2

6026BA

0D34540104

PLUG-38.3MM CUP STAINLESS STEEL

2

6397D

0D34540105

PIN-DOWEL 8.0 X 18.25 TIMING COVER

2

8555

0D34540106

TUBE ASSY - HEATER WATER

1

N806040

0D34540107

PIN-DOWELL (SOLID) 8.0 X 45.5

2

6A008

0D34540108

PIN-DOWELL, CYL HEAD 16.0 X 19.0

4

6108

0D34540109

PISTON & PIN ASSY - STD

10

6108

0D34540110

PINSTON & PIN ASSY 0.25MM O.S.

AR

6108

0D34540111

PISTON & PIN ASSY 0.50MM O.S.

AR

6135

0D34540112

PIN - PISTON

10

6140

0D34540113

RETAINER - PISTON PIN

20

6148

0D34540114

PISTON RING SET STD (2 PISTONS)

5

6148

0D34540115

PISTON RING SET .020"/.50MM O.S.

5 AR

6200

0D34540116

ROD-CONNECTING

10

6207

0D34540117

BUSHING-CONNECTING ROD

10

6211

0D34540118

BEARING-CONNECTING ROD

20

0D34540119

BRG-CONN ROD .020"/50MM U.S.

AR

6214

0D34540120

BOLT-CONNECTING ROD

20

6K301

0D34540121

RETAINER-CRANKSHAFT OIL SEAL

1

6303

0D34540122

CRANKSHAFT ASSY

1

6310

0D34540123

SLINGER-CRANKSHAFT OIL REAR

1

N806201

0D34540124

KEY-WOODRUFF 4.76 X 49

1

6397A

0D34540125

PIN-FLYWHL 16.0X25.0 HOLLOWDWL

2

6397D

0D34540105

PIN-DOWEL 8.0 X 18.25 TIMING COVER

2

6701

0D34540126

SEAL-CRANKSHAFT REAR

1

N806155

0D34540305

SCREW & WASHER M6 X 1.0 X 27.5

6

6333

0D34540127

BRG-CRKSFT MAIN UPR STD (GRD 2)

5

6333

0D34540128

BRG-CRKSFT MAIN UPR STD (GRD 1)

5 AR

6333

0D34540129

BRG-CRKSFT MAIN UPR STD (GRD 3)

5 AR

6333

0D34540130

BRG-CRKSFT MAIN UPR .25MM U.S.

5 AR

6A341

0D34540131

BRG-CRKSFT THRUST UPPER STD

2

6333

0D34540132

BRG-CRKSFT MAIN UPR STD #1 GD2

1

6333

0D34540133

BRG-CRKSFT MN UPR STD #1 (GRD1)

1 AR

6333

0D34540134

BRG-CRKSFT MN UPR STD #1 (GRD3)

1 AR

6333

0D34540135

BRG-CRKSH MN UPR STD#1 .25MM U.S.

1 AR

6A338

0D34540136

BRG-CRKSFT MAIN LWR (GRADE 2)

6

6A338

0D34540137

BRG-CRKSFT MAIN LWR (GRADE 1)

6 AR

6A338

0D34540138

BRG-CRKSFT MAIN LWR (GRADE 3)

6 AR

6A338

0D34540139

BRG-CRKSFT MN LWR .25MM U.S.

6 AR

6K302

0D34540140

WASHER-CRKSHFT THRUST LOWER

1

6345-BA

0D34540142

STUDBOLT-CRKCS MAIN BRG CAP

1

M8 X 1.25 + M10 X 1.5 X 126

6345-AA

0D34540143

BOLT-CRKSHFT MAIN BEARING CAP

11

M10 X 1.5 X 94.5 HEX HEAD

(NOTE: Do not re-use removed bolts when replacing bearings!)

6345-AA

0D34540144

BOLT-CRKSFT MAIN BEARING CAP

12

M9 X 1.25 X 53 HEX HEAD

6A346

0D34540145

DOWEL-MAIN BRG CAP TO BLOCK

12

6600

0D34540146

PUMP ASSY-OIL

1

6.8L GAS ENGINE LOWER  

Содержание 0E6478

Страница 1: ...0E6478 6 8LITER G A S ENGINE PARTS MANUAL P O BOX 310 EAGLE WI 53119 PRINTED IN U S A Revision 0 08 29 03 FORD...

Страница 2: ......

Страница 3: ...RETO USETHE MODEL NUMBER OF THE UNIT BEING SERVICED WHEN ORDERING FROM THIS MANUAL QUICK REFERENCE GUIDE 2 SERVICE RECOMMENDATIONS 3 ENGINE LOWER 8 ENGINE UPPER 12 ENGINE FRONT 14 COOLING SYSTEM 16 IN...

Страница 4: ...ANKSHAFT REAR 1 0D34540213 CHAIN TIMING 2 0D34540232 PUMP ASY SEAL WATER 1 0D34540233 SEAL WATER PUMP 1 0D34540235 SEAL THERMOSTAT O RING 1 0D34540238 THERMOSTAT ASSY WATER 1 0D34540249 COIL BOOT ASY...

Страница 5: ...hile the engine is hot or serious burns from boiling liquid or steam could result Ethylene glycol base antifreeze is poisonous Do not use your mouth to siphon coolant from the radiator recovery bottle...

Страница 6: ...om burning out sensitive control panel components and circuits Following all maintenance reverse these steps to insure the unit is returned to standby setup for normal oper ation when required 2 A bre...

Страница 7: ...nspection WARNING To prevent injury perform the following steps in the order indicated before starting any maintenance Disable the generator set from starting and or connecting to the load by setting...

Страница 8: ...natural gas delivery system Tighten connections as necessary 6 Check the air inlets and outlets for debris Clean as necessary 7 Check the battery electrolyte level if accessible Adjust as necessary 8...

Страница 9: ...or components and abnormal operating conditions Correct as necessary 14 Start and exercise the unit at full rated load use a load bank if the site load is not enough for at least 2 hours looking for l...

Страница 10: ...8 6 8L GAS ENGINE LOWER...

Страница 11: ...1 N806201 0D34540124 KEY WOODRUFF 4 76 X 49 1 6397A 0D34540125 PIN FLYWHL 16 0X25 0 HOLLOWDWL 2 6397D 0D34540105 PIN DOWEL 8 0 X 18 25 TIMING COVER 2 6701 0D34540126 SEAL CRANKSHAFT REAR 1 N806155 0D...

Страница 12: ...10 6 8L GAS ENGINE LOWER...

Страница 13: ...540156 INSERT OIL FILTER MOUNTING 1 87836 0D34540187 PLUG PIPE 1 8 27SOCKET HEX 1 N620482 0D34540158 NUT ADTR REAR ENG STUD M10X1 5 1 N806155 0D34540305 SCREW WASHER M6 X 1 0 X 27 5 6 N806156 0D345401...

Страница 14: ...12 6 8L GAS ENGINE UPPER...

Страница 15: ...564 0D34540184 ARM VALVE ROCKER 20 6571 0D34540185 SEAL VALVE STEM 20 AGSF 22F M1 0D34540186 SPARK PLUG PLATINUM 044 GAP 10 87836 0D34540187 PLUG PIPE 1 8 27SOCKET HEX 2 6250 0D34540188 CAMSHAFT RH 1...

Страница 16: ...14 6 8L GAS ENGINE FRONT...

Страница 17: ...T 1 6700 0D34540217 SEAL CRANKSHAFT FRONT 1 12A227 0D34540218 RING IGN PULSE CRKSHFT SENSOR 1 N605892 0D34540219 BOLT TIMING CHAIN GUIDES 3 N606527 0D34540220 BOLT TIMING CHAIN GUIDE LH HEX 1 N606543...

Страница 18: ...16 6 8L GAS COOLING SYSTEM...

Страница 19: ...5 0D34540235 SEAL THERMOSTAT O RING 1 8555 0D34540236 TUBE WATER 1 8575 0D34540238 THERMOSTAT ASSY WATER 1 8592 0D34540239 CONNECTION ASY WATER OUTLET 1 18599 0D34540241 TUBE INT MNFLD HEATER INLET 1...

Страница 20: ...18 6 8L GAS INTAKE IGNITION SYSTEM...

Страница 21: ...0246 MANIFOLD INTAKE LOWER 1 9439 0D34540247 GASKET INT MNFLD TO CYL HEAD 2 18599 0D34540304 TUBE INT MAN HEATER INLET 1 N806156 0D34540159 BOLT M8 X 1 25 X 43MM 11 12029 0D34540249 COIL BOOT ASY IGNI...

Страница 22: ...20 6 8L GAS ENGINE COMMON PARTS LH DIRECT DRIVE UNITS...

Страница 23: ...EW HHC M10 1 5 X 25 G8 8 2 33 0D7801 WIRE HARNESS 6 8L IGN SYSTEM NOT SHOWN 1 34 032300 HOLDER FUSE 3 35 086310 FUSE 2A X AGC2 1 36 028578 FUSE 10A X AGC10 2 37 034125 VIB MNT 5 X 62 X 10 32 4 38 0331...

Страница 24: ...22 6 8L GAS ENGINE COMMON PARTS LH GEAR BOX UNITS...

Страница 25: ...EAR BOX NOT SHOWN 1 31 032300 HOLDER FUSE 2 32 086310 FUSE 2A X AGC2 1 33 028578 FUSE 10A X AGC10 1 34 034125 VIB MNT 5 X 62 X 10 32 4 35 033121 SCREW HHC 10 32 X 1 2 4 36 022152 WASHER LOCK 10 4 37 0...

Страница 26: ...24 6 8L GAS ENGINE COMMON PARTS RH DIRECT DRIVE UNITS OPEN SET NO ENCLOSURE...

Страница 27: ...7 070010 SCREW HHC M8 1 25 X 35 SS G8 8 2 28 0D6344 ASSEMBLY 6 8L FLYWHEEL DIRECT 1 29 0D3803 FLYWHEEL HOUSING MACH 6 8L V10 1 30 0D3805 COVER FLYWHEEL MACH 6 8L V 10 1 31 0A8240 FLEX PLATE SAE10 2 2...

Страница 28: ...26 6 8L GAS ENGINE COMMON PARTS RH DIRECT DRIVE UNITS CLOSED SET W ENCLOSURE...

Страница 29: ...3805 COVER FLYWHEEL MACH 6 8L V 10 1 32 0A8240 FLEX PLATE SAE10 2 2 3 33 0A6765 RING GASKET 2 5 DIA 2 34 0D3649 TUBE R H EXHAUST MANIFOLD 1 35 0A5215B PIPE FLEX 2 5 2 36 0D3159 FLANGE EXHAUST 2 37 0D3...

Страница 30: ...28 6 8L GAS ENGINE COMMON PARTS RH GEAR BOX UNITS OPEN SET NO ENCLOSURE...

Страница 31: ...LD 2 28 070010 SCREW HHC M8 1 25 X 35 SS G8 8 2 29 0D6686 ASSEMBLY 6 8L G BOX FLYWHEEL 1 30 0D3803 FLYWHEEL HOUSING MACH 6 8L V10 1 31 0D3805 COVER FLYWHEEL MACH 6 8L V 10 1 32 021113 PLATE DAMPNER RE...

Страница 32: ...30 6 8L GAS ENGINE COMMON PARTS RH GEAR BOX UNITS CLOSED SET W ENCLOSURE...

Страница 33: ...ER FLYWHEEL MACH 6 8L V 10 1 32 021113 PLATE DAMPNER RETNR 1 33 0A6765 RING GASKET 2 5DIA 2 34 0D3166 PIPE R H EXHAUST MANIFOLD 1 35 0A5215B PIPE FLEX 2 5 2 36 0D3159 FLANGE EXHAUST 1 37 0D3196 PIPE R...

Страница 34: ...Notes...

Страница 35: ...Notes...

Страница 36: ......

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