Generac Power Systems 04679-1 Скачать руководство пользователя страница 5

Generac

®

Power Systems, Inc.

3

ELECTRICAL HAZARDS

• All generators covered by this manual produce

dangerous electrical voltages and can cause fatal
electrical shock. Utility power delivers extremely
high and dangerous voltages to the transfer switch
as does the standby generator when it is in opera-
tion. Avoid contact with bare wires, terminals, con-
nections, etc., while the unit is running. Ensure all
appropriate covers, guards and barriers are in
place before operating the generator. If work must
be done around an operating unit, stand on an
insulated, dry surface to reduce shock hazard.

• Do not handle any kind of electrical device while

standing in water, while barefoot, or while hands
or feet are wet. DANGEROUS ELECTRICAL
SHOCK MAY RESULT.

• The National Electrical Code (NEC) requires the

frame and external electrically conductive parts of
the generator to be connected to an approved earth
ground. Local electrical codes also may require
proper grounding of the generator electrical system.

• After installing this home standby electrical sys-

tem, the generator may crank and start at any time
without warning. When this occurs, load circuits
are transferred to the STANDBY (generator) power
source. To prevent possible injury if such a start
and transfer occur, always set the generator’s
AUTO/OFF/MANUAL switch to its OFF position
before working on equipment and remove the fuse.

• In case of accident caused by electric shock, imme-

diately shut down the source of electrical power. If
this is not possible, attempt to free the victim from
the live conductor. AVOID DIRECT CONTACT WITH
THE VICTIM. Use a nonconducting implement,
such as a rope or board, to free the victim from the
live conductor. If the victim is unconscious, apply
first aid and get immediate medical help.

• Never wear jewelry when working on this equip-

ment. Jewelry can conduct electricity resulting in
electric shock, or may get caught in moving com-
ponents causing injury.

FIRE HAZARDS

• For fire safety, the generator must be installed and

maintained properly. Installation always must
comply with applicable codes, standards, laws and
regulations. Adhere strictly to local, state and
national electrical and building codes. Comply
with regulations the Occupational Safety and
Health Administration (OSHA) has established.
Also, ensure that the generator is installed in
accordance with the manufacturer’s instructions
and recommendations. Following proper installa-
tion, do nothing that might alter a safe installation
and render the unit in noncompliance with the
aforementioned codes, standards, laws and regu-
lations.

• Keep a fire extinguisher near the generator at all

times. Extinguishers rated “ABC” by the National
Fire Protection Association are appropriate for use
on the standby electric system. Keep the extin-
guisher properly charged and be familiar with its
use. If there are questions pertaining to fire extin-
guishers, consult the local fire department.

EXPLOSION HAZARDS

• Do not smoke around the generator. Wipe up any

fuel or oil spills immediately. Ensure that no com-
bustible materials are left in the generator com-
partment, or on or near the generator, as FIRE or
EXPLOSION may result. Keep the area surround-
ing the generator clean and free from debris.

• Gaseous fluids such as natural gas and liquid

propane (LP) gas are extremely EXPLOSIVE.
Install the fuel supply system according to applica-
ble fuel-gas codes. Before placing the home stand-
by electric system into service, fuel system lines
must be properly purged and leak tested according
to applicable code. After installation, inspect the
fuel system periodically for leaks. No leakage is
permitted.

STANDARDS INDEX

In the absence of pertinent standards, codes, regula-
tions and laws, the published information listed
below may be used as installation guide for this
equipment.

1. NFPA No. 37, STATIONARY COMBUSTION

ENGINES AND GAS TURBINES, available from
the National Fire Protection Association, 470
Atlantic Avenue, Boston, MA 02210.

2. NFPA No. 76A, ESSENTIAL ELECTRICAL SYS-

TEMS FOR HEALTH CARE FACILITIES, avail-
able same as Item 1.

3. NFPA No. 54, NATIONAL FUEL GAS CODE,

available same as Item 1. 

4. NFPA No. 58, AMERICAN NATIONAL STANDARD

FOR STORAGE AND HANDLING OF LIQUEFIED
PETROLEUM GAS, available same as Item 1.

5. NFPA No. 70, NFPA HANDBOOK OF NATIONAL

ELECTRIC CODE, available same as Item 1.

6. Article X, NATIONAL BUILDING CODE, available

from the American Insurance Association, 85
John Street, New York, N.Y. 10038.

7. AGRICULTURAL WIRING HANDBOOK, available

from the Food and Energy Council, 909
University Avenue, Columbia, MO 65201.

8. ASAE EP-3634, INSTALLATION AND MAINTE-

NANCE OF FARM STANDBY ELECTRICAL SYS-
TEMS, available from the American Society of
Agricultural Engineers, 2950 Niles Road, St.
Joseph, MI 49085.

9. NFPA No. 30, FLAMMABLE AND COMBUSTIBLE

LIQUIDS CODE, available same as Item 1.

‹

IMPORTANT SAFETY INSTRUCTIONS

Air-cooled 7 kW Generator

Содержание 04679-1

Страница 1: ...and Owner s Manual Air cooled Prepackaged Automatic Standby Generator Model 04679 1 6 kW NG 7 kW LP DEADLY EXHAUST FUMES OUTDOOR INSTALLATION ONLY DANGER Not intended for use as Primary Power in place...

Страница 2: ...explosion hazard This symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment Generac str...

Страница 3: ...on Protection 12 2 8 Voltage Regulator Adjustment 12 Section 3 Operation 12 3 1 Break in Procedure 12 3 2 Using the Auto Off Manual Switch 12 3 2 1 Auto Position 12 3 2 2 Off Position 12 3 2 3 Manual...

Страница 4: ...installed properly in strict compli ance with applicable codes and standards Following installation do nothing that might ren der the system unsafe or in noncompliance with such codes and standards K...

Страница 5: ...rdance with the manufacturer s instructions and recommendations Following proper installa tion do nothing that might alter a safe installation and render the unit in noncompliance with the aforementio...

Страница 6: ...eight bill or affix his or her signature under the consignor s memo of loss or damage If loss or damage is noted after delivery separate the damaged materials and contact the carrier for claim procedu...

Страница 7: ...rmation Air cooled 7 kW Generator Generac Power Systems Inc 5 1 4 THE GENERATOR Control Panel 12 Volt Battery Fuel Regulator Air Filter Exhaust Enclosure Oil Filter Data Decal Figure 1 2 7 kW Single C...

Страница 8: ...on natural gas Should the primary fuel need to be changed to LP gas the fuel system needs to be reconfigured See Section 1 8 for instructions on reconfiguration of the fuel system Recommended fuels s...

Страница 9: ...enclosure This type of enclo sure is intended for indoor use only Follow these rules Install the transfer switch indoors on a firm stur dy supporting structure To prevent switch distortion level the s...

Страница 10: ...nt self discharge The trickle charger is designed to help extend the life of your battery by maintaining the battery when the unit is not running The trickle charge feature cannot be used to recharge...

Страница 11: ...i ty main line circuit breaker The transfer switch is now electrically hot Contact with hot parts will result in extreme ly hazardous and possibly fatal electrical shock Proceed with caution 5 Use an...

Страница 12: ...2 5 CHECKING AUTOMATIC OPERATION To check the system for proper automatic operation proceed as follows 1 Set generator s main circuit breaker to its OFF or open position 2 Check that the AUTO OFF MAN...

Страница 13: ...eeding the engine If this procedure or equipment are not available locate the nearest Generac Dealer and they can per form the adjustments NOTE A service fee may be charged for this adjustment 2 7 ENG...

Страница 14: ...ent load 6 Run the unit for one hour at 75 percent load 7 Run the unit for one hour at 100 percent load 8 Turn ON the utility power supply to the transfer switch which will allow the transfer switch t...

Страница 15: ...et level generator circuit board action signals the transfer switch to transfer loads back to that power supply After retransfer the engine is signalled to shut down The actual sequence of operation i...

Страница 16: ...rator is equipped with an exercise timer Once it is set the generator will start and exercise once every seven days on the day of the week and at the time of day the following sequence is completed Du...

Страница 17: ...series with the battery output lead to the panel If the fuse element has melted open the engine will not crank or start Replace the fuse using only an identical 15 amp replacement The generator panel...

Страница 18: ...Refill with the proper recommended oil see Section 4 3 1 See Section 1 5 2 for oil capacities 4 4 CHANGING THE OIL FILTER Change the engine oil filter as follows 1 With the oil drained remove the old...

Страница 19: ...the skin and eyes and to be toxic The electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes It is electrically conductive and corrosive The following procedures are to be observed...

Страница 20: ...einstall and tighten the spark plug 8 Remove the battery and store it in a cool dry room on a wooden board Never store the battery on any concrete or earthen floor 9 Clean and wipe the entire generato...

Страница 21: ...s and connections X M LUBRICATION Oil level X M Oil X AFTER BREAK IN AND Y Oil filter X AFTER BREAK IN AND Y COOLING Enclosure louvers X X W BATTERY Remove corrosion X X M ensure dryness Clean and tig...

Страница 22: ...tarts hard 1 Air cleaner 1 Check replace air cleaner and runs rough plugged or damaged 2 Defective spark plug s 2 Clean re gap or replace plug s The AUTO OFF MANUAL switch 1 Defective switch 1 is set...

Страница 23: ...Generac Power Systems Inc 21 Section 6 Notes Air cooled 7 kW Generator...

Страница 24: ...22 Generac Power Systems Inc Section 6 Notes Air cooled 7 kW Generator...

Страница 25: ...LUG 3 4 NPT FUEL INLET GAS PRESSURE OF 11 14 WATER COLUMN REQUIRED ALL DIMENSIONS IN MILLIMETERS INCHES 76 2mm 3 00 PEA GRAVEL MINUMUM 914mm 36 0 MINIMUM OPEN AREA ALL AROUND UNIT 716 28 604 23 5 119...

Страница 26: ...WITCH GRD CONTROL PANEL GROUND FS FUEL SOLENOID SW1 AUTO OFF MANUAL SWITCH LOP LOW OIL PRESSURE SWITCH IM IGNITION MODULE F2 FUSE 5 AMP F1 FUSE 15 AMP SP SPARK PLUG TB INSULATED TERMINAL BLOCK SM STAR...

Страница 27: ...6 11 4 4 11 22 4 MANUAL AUTO 17 15 SW1 239 SW2 CONNECTION CUSTOMER 0 351 CB1 11 66 N1 194 0 23 N2 162 6 4 66A 0 77 55 55 22 6 11 0 1 C2 4 2 7 5 CONTROL PANEL BOX 224A 225B 224B 225B 224B 0 13A 225 224...

Страница 28: ...ACTER SW2 SET EXERCISE SWITCH SM STARTER MOTOR LOP LOW OIL PRESSURE SWITCH D DIODE DIAGRAM KEY 2 1 10 17 16 15 12 11 13 J1 5 3 J2 4 6 8 3 5 4 1 3 1 2 2 1 DPE WINDING 0 VOLTAGE REGULATOR ELECTRONIC CB2...

Страница 29: ...13 15 SC 14 15A 194 23 15 IM 0 D BLACK SP POWER WINDING STATOR FS 14 C1 2 194 22 RED SC SM 240V 44 11 CB1 33 120V C2 5 N2 225A 56VA 1VA 224A 225 224 13 N1 TX 17 N2 22 11 C2 6 N1 11 23 194 N1 N2 BATTE...

Страница 30: ...9 77 74 35 49 82 80 8 51 46 80 72 87 86 5 76 48 39 92 94 91 63 21 15 51 71 69 42 10 35 11 49 51 31 9 49 50 72 44 73 52 41 5 57 27 91 56 1 44 60 19 40 12 71 6 22 65 68 6 16 69 14 54 88 55 75 49 30 17 3...

Страница 31: ...PE A PIN 41 0D2538 1 HINGE LIFT OFF TYPE B PIN 42 0D3037A 1 LATCH QUARTER TURN NON LOCKING ITEM PART NO QTY DESCRIPTION 43 0A2115 4 WASHER NYLON 250 44 022097 9 WASHER LOCK M6 1 4 45 022473 4 WASHER F...

Страница 32: ...4 47 0 13 19 14 15 35 15 17 49 14 15 5 34 16 23 36 39 38 45 48 2 28 29 17 16 4 6 7 23 27 42 12 45 44 20 40 11 1 43 35 14 30 3 41 24 45 47 31 47 45 31 3 13 Section 9 Exploded Views and Parts Lists Air...

Страница 33: ...SCREW HHC M5 0 8 x 30mm 22 0D5240 1 SWITCH SPDT ON MOM ON ITEM PART NO QTY DESCRIPTION 23 051714 4 NUT HEX M3 0 5 8 5KW 12KW 13KW 051714 2 NUT HEX M3 0 5 7KW 24 0D8502 1 NEUTRAL ISOLATOR 26 0D8441 1 H...

Страница 34: ...35 37 27 45 43 39 18 19 20 23 32 44 48 24 46 11 22 29 28 31 30 17 52 1 14 13 26 38 25 25 40 41 12 16 6 1 2 4 42 10 5 7 3 8 9 49 51 50 54 Section 9 Exploded Views and Parts Lists Air cooled 7 kW Genera...

Страница 35: ...SET GEROTOR 12 THK 26 0C7393 1 BALANCER 27 021714 1 ASSEMBLY CYLINDER HEAD SEATS GUIDES 28 086516 1 VALVE EXHAUST 29 086517 1 VALVE INTAKE 30 0D9853B 2 PUSH ROD 174 9 31 083897 2 TAPPET 32 077158 1 A...

Страница 36: ...19 21 6 2 20 28 3 39 40 41 43 44 2 4 6 5 12 7 8 9 10 13 14 1 16 18 11 6 37 36 35 27 17 18 34 33 34 18 29 30 31 38 6 45 Section 9 Exploded Views and Parts Lists Air cooled 7 kW Generator GH 410 Engine...

Страница 37: ...REW SHC M8 1 25 X 30 G12 9 22 099236 1 SWITCH OIL 8 0 PSI 23 070185 1 FILTER OIL DIA 69 X 64 LG 24 082774 1 KEY WOODRFF 4 X 19D 25 091222E 1 FLYWHEEL WITH RING GEAR 32DEG 26 067198N 1 WASHER BELV 20 X...

Страница 38: ...2 1 4 5 23 11 31 31 12 5 22 14 20 38 15 30 24 26 32 10 19 16 28 27 17 10 1 28 31 32 17 32 31 33 28 13 39 18 40 28 34 35 34 44 48 30 45 46 34 36 47 52 Section 9 Exploded Views and Parts Lists Air coole...

Страница 39: ...49451 1 WASHER FLAT 406ID X 1 62OD 24 022237 4 WASHER LOCK 3 8 25 022511 4 BOLT HHC 3 8 16 X 1 1 4 G5 26 022131 4 WASHER FLAT 3 8 ZINC 27 039287 4 SCREW HHC M8 1 25 X 45 G8 8 28 022145 14 WASHER FLAT...

Страница 40: ...30 1 29 16 27 9 22 22 21 16 23 24 10 31 7 9 17 18 11 5 3 2 39 40 36 19 25 15 26 38 33 32 34 34 35 12 37 14 8 13 3B 3A Section 9 Exploded Views and Parts Lists Air cooled 7 kW Generator GTS Load Center...

Страница 41: ...ER LOCK 10 17 087680 1 NUT WING M6 1 0 18 077441 1 HANDLE TRANSFER SWITCH HOME STANDBY 19 063378 4 HOLDER CABLE TIE 21 074138 2 LUG DIS QK NI S 10X45 DEG BR T 22 036933 6 SCREW PPHM 10 32 X 3 8 23 077...

Страница 42: ...r responsibility if your engine or a part component thereof has failed due to abuse neglect improper maintenance or unap proved modifications or the use of counterfeit and or grey market parts not mad...

Страница 43: ...ding to Subsection 4 below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled repl...

Страница 44: ...not limited to normal wear and tear accident misuse abuse negligence or improper installation As with all mechanical devices the Generac engines need periodic part s service and replacement to perfor...

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