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Generac

®

Power Systems, Inc.

29

Section 6 — Electrical Data

Generac Air-cooled 7 kW, 12 kW and 15 kW Generators

Wiring Diagram – 7 kW – Drawing No. 0D9013-C

0

4

CLOSEST TO BEARIN

GRD

STATOR

OUTPUT TO TRANSFER

240V GENERATOR

SWITCH CONTACTOR

8

2

0

66A

194

15

0

66A

15A

239

23

15

15A

F2

13A

13

0

13

F1

13

351

14

N2

0

224

225

0

351

13

224

4

0

225

14

N2

N1

13A

N1

VOLTAGE

REGULATOR

0

66A

0

162

22

0

4

6

11

4

4

11

22

4

MANUAL

AUTO

17

15

SW1

239

SW2

CONNECTION

CUSTOMER

0

351

CB1

11

66

N1

194

0

23

N2

162

6

4

66A

0

77

55

55

22

6

11

0

1

C2

4

2

7

5

CONTROL PANEL BOX

224A

225B

224B

225B

224B

0

13A

225

224

N2

N1

224A

66

TX

225A

66

225A

CB2

162

0

77

2

4

10

2

N2

RELAY 

CO

IL

12Vdc TRAN

S

FE
R

N

EUTRAL 

CO

NNE

C

TI

ON

22

44

33

23

194

240VA

C

 UTILITY INPU

T

N1

22

33

77

11

22

66

44

66A

55

6

11

OFF

Содержание 04673-1

Страница 1: ...tomatic Standby Generators Models 04673 1 6 kW NG 7 kW LP 04674 1 12 kW NG 12 kW LP 04675 2 13 kW NG 15 kW LP DEADLY EXHAUST FUMES OUTDOOR INSTALLATION ONLY DANGER Not intended for use as Primary Powe...

Страница 2: ...potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment Generac strongly recommends that the operator read...

Страница 3: ...n 13 2 8 Voltage Regulator Adjustment 13 Section 3 Operation 13 3 1 Break in Procedure 13 3 2 Using the Auto Off Manual Switch 14 3 2 1 Auto Position 14 3 2 2 Off Position 14 3 2 3 Manual Position 14...

Страница 4: ...be installed properly in strict compli ance with applicable codes and standards Following installation do nothing that might ren der the system unsafe or in noncompliance with such codes and standard...

Страница 5: ...d in accordance with the manufacturer s instructions and recommendations Following proper installa tion do nothing that might alter a safe installation and render the unit in noncompliance with the af...

Страница 6: ...cealed damage is understood to mean damage to the contents of a package that is not in evidence at the time of delivery but is discovered later 1 2 PROTECTION SYSTEMS Unlike an automobile engine the g...

Страница 7: ...l Panel Battery Compartment Fuel Inlet Air Filter Exhaust Enclosure Oil Filter Data Decal Fuel Regulator Oil Check Fill Control Panel Air Filter Exhaust Enclosure Battery Compartment Fuel Inlet Oil Fi...

Страница 8: ...rent are subject to and limited by such factors as fuel Btu content ambient temperature altitude engine power and condition etc Maximum power decreases about 3 5 percent for each 1 000 feet above sea...

Страница 9: ...1 Turn the main gas supply off 2 Remove the carburetor fuel hose from the outlet port of the demand regulator Figure 1 3 3 Disconnect wire 0 and wire 14 from the gas solenoid located on the top of the...

Страница 10: ...g a windbreak to protect the unit Install the generator on high ground where water levels will not rise and endanger it Allow sufficient room on all sides of the generator for maintenance and servicin...

Страница 11: ...battery when the unit is not running The trickle charge feature cannot be used to recharge a discharged battery 1 11 THE BATTERY Servicing of the battery is to be performed or super vised by personne...

Страница 12: ...licable fuel gas codes All fuel shutoff valves in the fuel supply lines must be open Never operate the engine with the oil level below the Add mark on the dipstick Doing this could damage the engine 2...

Страница 13: ...are now powered by the standby generator 8 Turn ON electrical loads Apply an electrical load equal to the full rated wattage amperage capacity of the installed generator 9 Connect an accurate AC volt...

Страница 14: ...ators 6 When the highest frequency is reached maximum power has been set Then turn both adjustment screws 1 4 turn counterclockwise Regulator is now set Figure 2 2 Placement of Regulator 7 Turn utilit...

Страница 15: ...3 5 Hertz slowly turn the slotted potentiometer Figure 2 5 until line voltage reads 244 252 volts NOTE Remove the access panel on top of the control panel to adjust the voltage regulator Figure 2 5 Vo...

Страница 16: ...y power source voltage is available to transfer switch terminal lugs N1 and N2 3 Set the generator s AUTO OFF MANUAL switch to AUTO 4 Set the generator s main circuit breaker to its ON or closed posit...

Страница 17: ...tacts to their Standby position i e loads connected to the standby power source Figure 3 2 5 To crank and start the engine set the AUTO OFF MANUAL switch to MANUAL 6 Let the engine stabilize and warm...

Страница 18: ...elow the 8 psi range switch contacts close and the engine shuts down The unit should not be restarted until oil is added and the AUTO OFF MANUAL switch must be turned to OFF and then back to AUTO 3 7...

Страница 19: ...it again The oil level should be at the dipstick Full mark If nec essary add oil to the Full mark only DO NOT FILL ABOVE THE FULL MARK Never operate the engine with the oil level below the Add mark o...

Страница 20: ...on by hand until its gasket lightly contacts the oil filter adapter Then tighten the filter an additional 3 4 to one turn Figure 4 4 4 Refill with the proper recommended oil see Section 4 3 1 See Sect...

Страница 21: ...attery and Disconnect charging source prior to connecting or dis connecting battery terminals Do not open or mutilate the battery Released electrolyte has been known to be harmful to the skin and eyes...

Страница 22: ...ld the rocker arm jam nut in place as the pivot ball stud is turned When valve clearance is correct hold the pivot ball stud in place with the allen wrench and tighten the rocker arm jam nut Tighten t...

Страница 23: ...board Never store the battery on any concrete or earthen floor 9 Clean and wipe the entire generator 4 12 2 RETURN TO SERVICE To return the unit to service after storage proceed as follows 1 Set the g...

Страница 24: ...aler Y Yearly if Repair is Needed FUEL Fuel lines and connections X M LUBRICATION Oil level X M Oil X AFTER BREAK IN AND Y Oil filter X AFTER BREAK IN AND Y COOLING Enclosure louvers X X W BATTERY Rem...

Страница 25: ...leaner 1 Check replace air cleaner and runs rough plugged or damaged 2 Defective spark plug s 2 Clean re gap or replace plug s 3 Fuel regulator not set 3 Set fuel regulator 4 Fuel pressure incorrect 4...

Страница 26: ...OFF MANUAL SWITCH LOP LOW OIL PRESSURE SWITCH IM2 IGNITION MODULE CYLINDER 2 IM1 IGNITION MODULE CYLINDER 1 SCR STARTER CONTACTOR RELAY FS FUEL SOLENOID SP1 SP2 SPARK PLUGS SC STARTER CONTACTOR IC IN...

Страница 27: ...VOLTAGE REGULATOR 15A 23 13 351 13 13 13A 13 13 0 0 N2 N1 351 0 66A 4 162 0 4 6 0 4 162 6 239 AUTO SW1 1 1b 1a SW2 CONNECTION CUSTOMER SWITCH CONTACTOR 240V GENERATOR 0 CB1 23 N1 N2 194 351 66A 55 77...

Страница 28: ...HARGE RELAY DIAGRAM KEY SC STARTER CONTACTER 2 1 5 3 4 J2 2 1 3 2 1 14 16 17 12 10 9 J1 7 5 3 2 1 F2 FUSE 5 AMP BA BRUSH ASSEMBLY CB2 CIRCUIT BREAKER ALT EXCITATION D DIODE SCR STARTER CONTACTOR RELAY...

Страница 29: ...IM1 0 194 17 15 23 15 239 SW1 194 15A 22 11 23 11 22 11 SP1 44 WINDING 120V 120V 33 NEUTRAL N2 N1 23 CUSTOMER CONNECTIONS 194 0 0 SC FS 16 14 BATTERY CUSTOMER SUPPLIED SM 12V SC N2 N1 13 TX 56VA 1VA C...

Страница 30: ...TEMPERATURE SWITCH GRD CONTROL PANEL GROUND FS FUEL SOLENOID SW1 AUTO OFF MANUAL SWITCH LOP LOW OIL PRESSURE SWITCH IM IGNITION MODULE F2 FUSE 5 AMP F1 FUSE 15 AMP SP SPARK PLUG TB INSULATED TERMINAL...

Страница 31: ...13 F1 13 351 14 N2 0 224 225 0 351 13 224 4 0 225 14 N2 N1 13A N1 VOLTAGE REGULATOR 0 66A 0 162 22 0 4 6 11 4 4 11 22 4 MANUAL AUTO 17 15 SW1 239 SW2 CONNECTION CUSTOMER 0 351 CB1 11 66 N1 194 0 23 N...

Страница 32: ...STARTER CONTACTER SW2 SET EXERCISE SWITCH SM STARTER MOTOR LOP LOW OIL PRESSURE SWITCH D DIODE DIAGRAM KEY 2 1 10 17 16 15 12 11 13 J1 5 3 J2 4 6 8 3 5 4 1 3 1 2 2 1 DPE WINDING 0 VOLTAGE REGULATOR E...

Страница 33: ...TY COIL RELAY TRANSFER NEUTRAL 120V 240VAC CUSTOMER SUPPLIED 23 SW1 239 C1 6 0 15 17 0 18 C1 5 0 18 0 17 56 18 14 15A 17 0 15 0 C1 1 56 239 13 15 SC 14 15A 194 23 15 IM 0 D BLACK SP POWER WINDING STAT...

Страница 34: ...27 35 1 49 49 49 11 50 16 17 1 5 47 19 12 6 31 44 30 29 28 87 86 41 40 55 57 56 58 52 49 20 52 72 60 44 62 64 66 59 71 69 68 71 68 69 38 73 75 46 74 76 82 77 80 82 79 80 81 48 44 85 84 72 91 63 92 49...

Страница 35: ...NO QTY DESCRIPTION 42 0D3037A 1 LATCH QUARTER TURN NON LOCKING 43 0A2115 4 WASHER NYLON 250 44 022097 9 WASHER LOCK M6 1 4 45 022473 4 WASHER FLAT ZINC 46 036261 14 RIVET POP 125 X 129 133 30 47 04741...

Страница 36: ...5 46 44 48 47 10 3 49 35 13 17 5 21 35 23 49 29 21 17 4 2 38 6 7 33 2 20 27 15 40 41 39 45 44 43 1 30 15 11 47 45 24 45 47 49 Section 7 Exploded Views and Parts Lists Generac Air cooled 7 kW 12 kW and...

Страница 37: ...ITEM PART NO QTY DESCRIPTION 22 0D5240 1 SWITCH SPST ON ON N O 23 0D9784 6 NUT HEX LOCK M3 0 5 NYLON INSERT 0D9784 4 NUT HEX LOCK M3 0 5 NYLON INSERT 7KW 24 0D8502 1 NEUTRAL CONNECTOR 26 0D8441 1 HAR...

Страница 38: ...36 20 57 58 59 61 60 64 62 63 65 2 6 3 32 33 34 35 36 40 72 27 28 29 2 5 19 20 39 40 47 64 93 140 16B 56 54 23 25 30 16A 34 34 15 16A 17 18 22 71 73 72 66 8 14 13 12 10 11 7 9 4 5 Section 7 Exploded...

Страница 39: ...ARM 35 0C2988 1 THRUST WASHER GOVERNOR 36 0C2992 1 BUSHING GOVERNOR LOWER ITEM PART NO QTY DESCRIPTION 37 0C3971C 1 ASSEMBLY DIPSTICK WITH HANDLE 38 0C5305 1 TUBE DIPSTICK 39 0C3027 1 O RING OIL CLR 3...

Страница 40: ...113 112 105 107 108 103 111 109 125 123 145 96 95 143 130 114 75 78 77 76 99 118 8 97 121 124 124 119 122 125 137 120 127 126 115 116 136 138 32 142 29 134 139 135 Section 7 Exploded Views and Parts L...

Страница 41: ...L AIR INTAKE ITEM PART NO QTY DESCRIPTION 110 0C3022A 1 HOUSING BLOWER NG COOLER 111 0D1131 1 GUARD FAN 112 045756 25 SCREW TAPTITE M6 1X10 YELLOW CHROME 113 0C9763 4 NUT GROMMET 1 4 PLUG 114 0C3036A...

Страница 42: ...52 1 38 32 17 28 31 31 20 14 19 10 17 15 32 2 10 19 16 39 8 6 3 3 2 34 30 40 46 45 47 36 1 32 4 25 26 34 34 48 10 28 27 28 32 31 18 Section 7 Exploded Views and Parts Lists Generac Air cooled 7 kW 12...

Страница 43: ...8 X 1 2 23 049451 1 WASHER FLAT 406ID X 1 62OD 24 022237 4 WASHER LOCK 3 8 25 022511 4 BOLT HHC 3 8 16 X 1 1 4 G5 26 022131 4 WASHER FLAT 3 8 ZINC 27 039287 4 SCREW HHC M8 1 25 X 45 G8 8 28 022145 12...

Страница 44: ...17 32 31 28 31 20 19 10 17 15 32 16 22 39 8 6 37 14 3 2 40 1 32 24 25 10 30 19 26 28 27 28 32 31 41 10 18 36 8 35 29 36 36 35 Section 7 Exploded Views and Parts Lists Generac Air cooled 7 kW 12 kW an...

Страница 45: ...T 18 0388050AD0 1 CABLE 6 48 BLACK BATTERY 19 0C2417A 1 EARTH STRAP 3 8X 3 8 20 082121C 1 CLIP J VYNL COAT 0 625 ID 21 066386 1 ASSEMBLY BRUSH HOLDER 22 029451 2 6 FT TAPE ELEC UL FOAM 1 8 X 1 2 23 04...

Страница 46: ...19 18 43 44 46 11 49 29 37 27 28 30 31 17 52 47 48 24 38 26 22 40 41 25 25 50 14 12 51 13 54 16 1 6 1 2 11 10 42 5 7 9 8 3 4 Section 7 Exploded Views and Parts Lists Generac Air cooled 7 kW 12 kW and...

Страница 47: ...12 THK 26 0E3341 1 BALANCER 27 021714 1 ASSEMBLY CYLINDER HEAD SEATS GUIDES 28 086516 1 VALVE EXHAUST 29 086517 1 VALVE INTAKE 30 0D9853B 2 PUSH ROD 174 9 31 083897 2 TAPPET 32 077158 1 ASSEMBLY SCRE...

Страница 48: ...1 6 40 3 39 28 24 6 12 7 6 6 6 14 18 17 16 15 31 30 27 2 45 5 29 13 8 10 11 9 18 18 25 32 34 1 33 34 4 6 36 37 Section 7 Exploded Views and Parts Lists Generac Air cooled 7 kW 12 kW and 15 kW Generato...

Страница 49: ...HC M8 1 25 X 30 G12 9 22 099236 1 SWITCH OIL 8 0 PSI 23 070185B 1 OIL FILTER 24 082774 1 KEY WOODRFF 4 X 19D 25 091222E 1 FLYWHEEL WITH RING GEAR 32DEG 26 067198N 1 WASHER BELV 20 X 2 2 27 067890 1 NU...

Страница 50: ...1 31 18 29 16 26 14 15 17 13 21 20 19 24 22 25 23 10 9 28 11 12 27 37 35 32 10 33 34 37 36 FOR GT 760 ENGINE ONLY 32 48 Generac Power Systems Inc Section 7 Exploded Views and Parts Lists Generac Air c...

Страница 51: ...HRAGM 20 0C5762 2 COVER TWIN REGULATOR 21 045764 16 SCREW TAPTITE M4X8 BP 045764 8 SCREW TAPTITE M4X8 BP 7KW 22 0C6731 2 RIVET POP 118 X 125 23 0C6067 2 SUPPORT DIAPHRAGM 24 0C4706 2 DIAPHRAGM TWIN RE...

Страница 52: ...IR NTAKE IF SUPPLIED DO NOT LIFT BY THE ROOF LIFTING HOLES 4 CORNERS 30 2mm 1 19 ROUNDING LUG 3 4 NPT FUEL INLET GAS PRESSURE OF 11 14 WATER COLUMN REQUIRED ALL DIMENSIONS IN MILLIMETERS INCHES 76 2mm...

Страница 53: ...Generac Power Systems Inc 51 Section 9 Notes Generac Air cooled 7 kW 12 kW and 15 kW Generators...

Страница 54: ...sponsibility if your engine or a part component thereof has failed due to abuse neglect improper maintenance or unap proved modifications or the use of counterfeit and or grey market parts not made su...

Страница 55: ...ction 4 below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point...

Страница 56: ...ing clamps installation and start up 3 Any failure caused by contaminated fuels oils coolants antifreeze or lack of proper fuels oils or coolants antifreeze 4 Units sold rated or used for Prime Power...

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