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Generac

Power Systems, Inc.

3.5

INSTALLATION CHECKLIST

LOCATION AND SUPPORT

❑

Generator is properly located.

❑

Generator is properly supported.

❑

Generator is properly restrained.

GENERATOR COMPARTMENT

❑

Compartment construction is proper.

❑

Holes/Openings are vapor-sealed.

❑

Compartment size is correct.

❑

Compartment is vapor-sealed.

❑

Sound insulation is correct.

❑

Floor cutouts are properly completed.

COOLING AND VENTILATING AIR

❑

Airflow is adequate.

❑

Air inlet opening is correct.

❑

Compensate for restrictions.

❑

Check that installation has been tested.

GASOLINE FUEL SYSTEM

❑

Fuel tank complies with all applicable codes.

❑

Fuel system is properly installed and checked
for leaks.

EXHAUST SYSTEM

❑

Exhaust system complies with all applicable
codes.

❑

Exhaust system is properly and safely installed.

ELECTRICAL CONNECTIONS

❑

Connections comply with local code requirements
and all National Electrical Codes.

❑

Junction box is properly installed.

❑

Wiring meets all standards.

❑

All connections are correct.

❑

Conduit is properly installed and sealed.

❑

Generator is properly bonded to the vehicle.

BATTERY INSTALLATION

❑

Recommended battery is installed.

❑

Recommended cables are installed.

❑

Cables are clean and tight.

❑

Cables are connected properly.

❑

Proper ventilation is provided.

❑

Terminals are coated with anti-corrosion grease,
and terminal covers are positioned.

OPTIONAL ACCESSORIES

❑

Check that remote start/stop panels (if used) are
installed properly.

❑

Check that hourmeter kit (if used) is installed
properly.

❑

Check that any other options and accessories (if
used) are installed properly.

POST INSTALLATION TESTS

❑

Check that all tests are completed properly.

◆

Section 3 – Post Installation Start-up and Adjustments

PRIMEPACT 50 and 70 (50Hz) Recreational Vehicle Generators

DATE OF INSTALLATION

____________________________________________________

NAME OF INSTALLER

______________________________________________________

SIGNATURE OF INSTALLER

________________________________________________

Содержание 00784-2, 09290-4

Страница 1: ...POWER SYSTEMS INC Owner s Manual and Installation Instructions Air cooled Recreational Vehicle Generators Model Nos 00784 2 and 09290 4...

Страница 2: ...his manual and thoroughly understand all instructions before using this equip ment We also strongly recommend instructing other occupants in the vehicle to properly start and operate the generator Thi...

Страница 3: ...Checking the Engine Spark Plug 12 3 6 Fuel Filter Gasoline Only 13 3 7 Spark Arrestor Muffler 13 3 8 Cleaning the Generator 13 3 9 Battery Maintenance 13 3 10 Major Service Manual 14 3 11 Drive Belt 1...

Страница 4: ...enera tor compartment must be completely vapor sealed from the vehicle interior There must be no possi bility of exhaust fumes entering the vehicle interi or Never operate this equipment with a leakin...

Страница 5: ...p ment Jewelry can conduct electricity resulting in electric shock or may get caught in moving com ponents causing injury FIRE HAZARDS For fire safety the generator must be installed and maintained pr...

Страница 6: ...Rated Voltage __________________ 5 Phase ______________________________ 6 Hertz __________________________ 1 1 GENERATOR IDENTIFICATION REFERENCE NUMBER IDENTIFICATION 1 Generator Air Intake Screen 2...

Страница 7: ...ated to avoid overloading Applying exces sively high electrical loads may damage the generator and may shorten its life Add up the rated watts of all electrical lighting appliance tool and motor loads...

Страница 8: ...use any gasoline containing methanol If you use gasoline with alcohol inspect more frequently for fuel leaks and other abnormalities 1 6 2 ENGINE OIL REQUIREMENTS Use only high quality detergent oil c...

Страница 9: ...turning OFF the generator s 230 volt AC output to the vehicle circuits These generators have either a 25 Amp 2 Pole circuit breaker PP50 or a 30 Amp 2 Pole circuit breaker PP70 2 2 OPTIONAL REMOTE ST...

Страница 10: ...cle The generator engine gives off DEADLY carbon monoxide gas through its exhaust system This dangerous gas if breathed in sufficient concen trations can cause unconsciousness or even death Never oper...

Страница 11: ...te For light bulbs simply note the wattage rating of the bulb If a load does not show its rated wattage multiply that load s rated VOLTS times AMPS to obtain WATTS Induction type motors such as those...

Страница 12: ...s procedure Run the unit at varying electrical loads to help seat the engine piston rings properly Check the engine oil level frequently Add oil if needed It is normal for the generator engine to cons...

Страница 13: ...frequently if operating consistently under heavy load or at high ambient temperatures Change the engine oil filter after the first 25 hours of operation and every 100 operating hours there after To ch...

Страница 14: ...leaner and paper filter 9 Replace knob to retain the filter in place Figure 3 3 Engine Air Cleaner 3 4 CLEAN AIR INTAKE SCREEN Clean all foreign material from the air intake screen Figure 3 4 at least...

Страница 15: ...erator set as clean and dry as possible Protect the unit against excessive dust dirt corrosive vapors road splash etc Permitting dirt and mois ture to accumulate on generator windings will have an adv...

Страница 16: ...nt A common practice is to use a solution of 1 pound 500 grams bicarbonate of soda to 1 gallon 4 liters or water The bicar bonate of soda solution is to be added until the evidence of reaction foaming...

Страница 17: ...7 Apply electrical loads to at least 50 percent of the unit s rated wattage capacity 8 When the engine is thoroughly warmed up shut it down 9 Your generator is now ready for service 3 14 WATTAGE REFER...

Страница 18: ...16 Generac Power Systems Inc Notes PRIMEPACT 50 and 70 50Hz Recreational Vehicle Generators...

Страница 19: ...Generac Power Systems Inc 17 PART II INSTALLATION INSTRUCTIONS ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION...

Страница 20: ...stallation initial start up and mainte nance of this equipment is carried out by a Generac Authorized Service Dealer The engine exhaust fumes contain carbon monox ide which can be DEADLY This dangerou...

Страница 21: ...ment such as a rope or board to free the victim from the live conductor If the victim is uncon scious apply first aid and get immediate medical help Never wear jewelry when working on this equip ment...

Страница 22: ...tandard 501C Standard for Recreational Vehicles available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 2 NFPA 70 NFPA Handbook of the National Electric Code availabl...

Страница 23: ...ions Section 1 General Information PRIMEPACT 50 and 70 50Hz Recreational Vehicle Generators PrimePact 50 and 70 Control Panel Fuel Filter Fuel Pump Oil Filter Oil Drain Plug Starter Contactor Oil Fill...

Страница 24: ...of a 1 1 2 inch square 11 gauge steel tubing OR b 1 1 2 inch 11 gauge angle iron A typical sup porting frame with horizontal support tubing is shown in Figure 2 1 The generator can be installed so th...

Страница 25: ...hould be either con structed of or lined with 26 gauge galvanized steel NOTE Aluminum is NOT an acceptable alternative to gal vanized steel due to aluminum s low melting point If the compartment is li...

Страница 26: ...absorbent material on the compartment floor interior Such materials will become soaked with combustible or explosive vapors and liq uids and will become a fire hazard Using a combination of sound ins...

Страница 27: ...LOOR CUTOUTS You must provide openings in the generator compart ment for the following items Figure 2 8 Engine exhaust and cooling air outlets Generator cooling air inlet Four holes for passage of gen...

Страница 28: ...en deflected out the bottom toward the ground Figure 2 9 Airflow Through Engine Generator 2 3 2 COOLING AIR INLET OPENINGS The minimum size of the air inlet opening whether the generator is housed in...

Страница 29: ...he air openings Never place a unit into service until absolutely certain that cooling and ventilation is ade quate NOTE You must test the installation especially if you bring in air from below the gen...

Страница 30: ...if they leak fuel does not drip onto any electrical or exhaust system parts Use nonferrous metal straps without sharp edges to secure fuel lines 2 4 2 2 Flexible Fuel Line Use an approved flexible le...

Страница 31: ...nd recirculated If there is any possibility of the tailpipe or muffler being damaged protect these damage prone areas by means of a protective device such as a skid bar Install the generator exhaust s...

Страница 32: ...t breaker tripping which causes a loss of AC output Also do NOT exceed the generator s rated wattage capacity Add the watts or amperes of all lighting appli ance tool and motor loads the generator wil...

Страница 33: ...nerac Power Systems Inc 31 Section 2 Installation PRIMEPACT 50 and 70 50Hz Recreational Vehicle Generators Figure 2 18 Transfer Switch Isolation Method Figure 2 19 Installation With Isolation Receptac...

Страница 34: ...feet 2 7 3 BATTERY CABLE CONNECTIONS 1 Connect the battery cable from the battery post or terminal indicated by a POSITIVE POS or to the lug on the starter contactor Figure 2 20 NOTE Check to be sure...

Страница 35: ...nitial starting since the fuel lines have to be primed use of the primer switch will shorten this time 3 Let the engine warm up for about five minutes to allow internal temperatures to stabilize 4 Car...

Страница 36: ...al Codes Junction box is properly installed Wiring meets all standards All connections are correct Conduit is properly installed and sealed Generator is properly bonded to the vehicle BATTERY INSTALLA...

Страница 37: ...flooded 5 Wait 5 10 minutes try again 6 Fuel filter is clogged 6 Replace filter if clogged 7 Engine spark plugs defective 7 Clean regap or replace as needed 8 Bad ignition magneto on engine 8 Replace...

Страница 38: ...36 Generac Power Systems Inc Section 5 Electrical Data PRIMEPACT 50 and 70 50Hz Recreational Vehicle Generators Wiring Diagram Electrical Schematic Drawing No 0D6579...

Страница 39: ...Generac Power Systems Inc 37 Section 5 Electrical Data PRIMEPACT 50 and 70 50Hz Recreational Vehicle Generators Wiring Diagram Electrical Schematic Drawing No 0D6579...

Страница 40: ...38 Generac Power Systems Inc Section 6 Exploded Views and Parts Lists PRIMEPACT 50 and 70 50Hz Recreational Vehicle Generators Base and Pulleys Drawing No 0D6577 A...

Страница 41: ...08 1 OIL FILL TUBE GASKET ITEM PART NO QTY DESCRIPTION 47 075711 1 PIPE OIL DRAIN ADAPTOR 48 0A8475 1 SPECIAL LOCK WASHER M5 49 0A5802 1 TINNERMAN CLIP 50 022237 8 LOCKWASHER 3 8 51 022145 2 FLATWASHE...

Страница 42: ...40 Generac Power Systems Inc Section 6 Exploded Views and Parts Lists PRIMEPACT 50 and 70 50Hz Recreational Vehicle Generators Alternator and Control Panel Drawing No 0D6578 A...

Страница 43: ...GER RECTIFIER ITEM PART NO QTY DESCRIPTION 33 090987 2 M3 0 5 x 12 LG PPHMS 34 086317A 1 PANEL SUPPORT BRACKET 35 075235 2 M5 0 8 x 30 LG CAPSCREW 36 082737 4 VIBRATION MOUNT 37 049813 4 M6 1 0 HEX NU...

Страница 44: ...42 Generac Power Systems Inc Section 6 Exploded Views and Parts Lists PRIMEPACT 50 and 70 50Hz Recreational Vehicle Generators Engine Sheet Metal Drawing No 0D3150 A...

Страница 45: ...PPER BARREL 17 66476 4 HHCS LW M6 x 1 0 x 12MM 19 73191 1 COVER BASE CYL 1 20 42907 2 CAPSCREW HEX HD M8 x 1 25 x 16MM 21 22129 2 LOCK WASHER M8 22 75246 4 SCREW TAPTITE 3 8 16 x 1 1 4 23 133 74260 1...

Страница 46: ...44 Generac Power Systems Inc Section 6 Exploded Views and Parts Lists PRIMEPACT 50 and 70 50Hz Recreational Vehicle Generators Engine Drawing No 79216 G...

Страница 47: ...RING 41 070554 1 CARBURETOR SPACER 42 070568 4 ROCKER ARM STUD ITEM PART NO QTY DESCRIPTION 43 075253 4 WASHER VALVE COVER SEAL 44 067885 4 M6 NYLON NUT 45 075254 4 VALVE ADJUST SCREW 46 070535 1 OIL...

Страница 48: ...46 Generac Power Systems Inc Section 6 Exploded Views and Parts Lists PRIMEPACT 50 and 70 50Hz Recreational Vehicle Generators Carburetor Drawing No 0D6576 A...

Страница 49: ...SUPPORT 14 074947 1 ROD CHOKE CONTROL 15 089473 1 BI METAL ASSEMBLY CHOKE 16 091306 1 SOLENOID CHOKE 17 077091 1 HAIR PIN COTTER 18 031879 4 WASHER FLAT 4 19 022159 4 WASHER LOCK 4 20 077075 1 COVER...

Страница 50: ...f your engine or a part component thereof has failed due to abuse neglect improper maintenance or unap proved modifications or the use of counterfeit and or grey market parts not made supplied or appr...

Страница 51: ...elow Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such...

Страница 52: ...ranty Generac RV generators manu factured after January 1 1998 have a transferable warranty to the second owner ONLY for the remainder of the three year limited war ranty Proof of purchase is required...

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