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Manual Part No. 0H3530 

Revision E  (09/30/10)

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Printed in U.S.A. 

GENERAC POWER SYSTEMS “TWO YEAR” LIMITED WARRANTY FOR

XG SERIES PORTABLE GENERATORS

For a period of two years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants its XG Series generators will be free from defects in materials 
and workmanship for the items and period set forth below. Generac will, at its option, repair or replace any part which, upon examination, inspection and testing by 
Generac or a Generac Authorized Warranty Service Dealer, is found to be defective. Any equipment that the purchaser/owner claims to be defective must be returned to 
and examined by the nearest Generac Authorized Warranty Service Dealer. All transportation costs under the warranty, including return to the factory, are to be borne and 
prepaid by the purchaser/owner. This warranty applies only to Generac XG Series portable generators and is not transferable from original purchaser. Save your proof-of-
purchase receipt. If you do not provide proof of the initial purchase date, the manufacturer’s shipping date of the product will be used to determine the warranty period.

WARRANTY SCHEDULE

Consumer applications are warranted for two (2) years. Commercial and Rental applications are warranted for one (1) year or 1000 hours maximum, whichever comes 
first. 

CONSUMER APPLICATION

YEAR ONE - 100% (one hundred percent) coverage on Labor and Part(s) (proof of purchase and maintenance is required):
• All Components
YEAR TWO-  100% (one hundred percent) coverage on Part(s) (proof of purchase and maintenance is required):
• All Components

COMMERCIAL/RENTAL APPLICATION

YEAR ONE – 100% (one hundred percent) coverage on Labor and Part(s) (proof of purchase and maintenance is required):
•All Components

NOTE:

   For the purpose of this warranty “consumer use” means personal residential household or recreational use by original purchaser. This warranty does not apply 

to units used for Prime Power in place of utility where utility power service is present or where utility power service does not normally exist. Once a generator 
has experienced commercial or rental use, it shall thereafter be considered a non-consumer use generator for the purpose of this warranty.

All warranty expense allowances are subject to the conditions defined in Generac’s Warranty Policies, Procedures and Flat Rate Manual.

THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:

Generac portable generators that utilize non-Generac replacement parts.

• 

Costs of normal maintenance and adjustments.

• 

Failures caused by any contaminated fuels, oils or lack of proper oil levels.

• 

Repairs or diagnostics performed by individuals other than Guardian/Generac authorized dealers not authorized in writing by Generac Power Systems.

• 

 Failures due, but not limited, to normal wear and tear, accident, misuse, abuse, negligence or improper use. As with all mechanical devices, the Generac engines need 

• 

periodic part(s) service and replacement to perform as designed. This warranty will not cover repair when normal use has exhausted the life of a part(s) or engine.
Failures caused by any act of God and other force majeure events beyond the manufactures control.

• 

Damage related to rodent and/or insect infestation.

• 

Products that are modified or altered in a manner not authorized by Generac in writing.

• 

Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replacement of the defective part(s).

• 

Failure due to misapplication.

• 

Telephone, cellular phone, facsimile, internet access or other communication expenses.

• 

Living or travel expenses of person(s) performing service, except as specifically included within the terms of a specific unit warranty period.

• 

Expenses related to “customer instruction” or troubleshooting where no manufacturing defect is found.

• 

Rental equipment used while warranty repairs are being performed.

• 

Overnight freight or special shipping costs for replacement part(s).

• 

Overtime, holiday or emergency labor.

• 

Starting batteries, fuses, filters, light bulbs and engine fluids.

• 

THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, SPECIFICALLY, GENERAC POWER SYSTEMS MAKES NO OTHER WARRANTIES 
AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Any implied warranties which are allowed by law, shall be limited in duration to the terms 
of the express warranty provided herein. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to purchaser/
owner.

GENERAC POWER SYSTEMS ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT SHALL GENERAC POWER 
SYSTEMS BE LIABLE FOR ANY INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC POWER SYSTEMS, 
INC. NEGLIGENCE. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to purchaser/
owner. Purchaser/owner agrees to make no claims against Generac Power Systems, Inc. based on negligence. This warranty gives purchaser/owner specific legal rights. 
Purchaser/owner also may have other rights that vary from state to state.

Part No. 0H5472 

Revision B  (10/20/09) 

Printed in U.S.A.

Warranty

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Содержание 005747-0

Страница 1: ...Owner s Manual XG Series 6 500 8 000 Watt Portable Generator MODELS 005796 0 XG6500 005797 0 XG7000 005798 0 XG7000E 005800 0 XG8000 005747 0 XG8000E Actoolsupply com Actoolsupply com ...

Страница 2: ...ator Generac XG4000 5844 Portable Generator Generac XG6500 5796 Portable Generator Generac XG7000E 5798 Portable Generator Generac XG7000E 5845 Portable Generator Generac XG8000E 5747 Portable Generator Generac XG8000E 5846 Portable Generator Generac XG8000E 5847 Portable Generator Actoolsupply com Actoolsupply com ...

Страница 3: ...9 2 8 To Start the Engine 10 2 8 1 Manual Recoil Starting 10 2 8 2 Electric Starting XG7000E XG8000E 11 2 9 Stopping the Engine 11 2 10 Low Oil Pressure Shutdown System 11 2 10 1 Restarting 11 2 11 Charging a Battery 11 Maintenance 11 3 1 Maintenance Schedule 11 3 2 Product Specifications 11 3 2 1 Generator Specifications 11 3 2 2 Engine Specifications 12 3 2 3 Emissions Information 12 3 3 General...

Страница 4: ...ACTION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY Indicates a hazardous situation or action which if not avoided could result in death or serious injury Indicates a hazardous situation or action which if not avoided could result in minor or moderate injury NOTE Notes contain additional information important to a procedure and will be found within the regular text body of this manu...

Страница 5: ...are in place before operating the generator Never handle any kind of electrical cord or device while standing in water while barefoot or while hands or feet are wet DANGEROUS ELECTRICAL SHOCK MAY RESULT The National Electric Code NEC requires the frame and external electrically conductive parts of the generator be properly connected to an approved earth ground Local electrical codes may also requi...

Страница 6: ...NG CODE available from the American Insurance Association 85 John Street New York N Y 10038 3 AGRICULTURAL WIRING HANDBOOK available from the Food and Energy Council 909 University Avenue Columbia MO 65201 4 ASAE EP 3634 INSTALLATION AND MAINTENANCE OF FARM STANDBY ELECTRICAL SYSTEMS available from the American Society of Agricultural Engineers 2950 Niles Road St Joseph MI 49085 MODEL NO SERIAL NO...

Страница 7: ...6937 1 2 1 ASSEMBLING THE WHEEL KIT AND FRAME FOOT The wheel kit is designed to greatly improve the portability of the generator You will need the following tools to install the wheel kit Pliers 1 2 13mm wrench and a socket wrench with a 1 2 13mm socket NOTE The wheel kit is not intended for over the road use Refer to Figure 2 and install the wheel kit and frame foot as follows Slide the Axle Pin ...

Страница 8: ...breaker to protect the generator against electrical overload 8 Circuit Breakers AC The 30 Amp receptacle is protected with a pair of push to reset circuit breakers to protect the generator against electrical overload 9 PowerBar Indicates the amount of power being used from the generator each section is approximately 25 10 Hourmeter Provides operating hours for Service Intervals 11 Battery Charger ...

Страница 9: ...ng a two hour window to perform service When the hour meter is in the Flash Alert mode the maintenance message will always alternate with elapsed time in hours and tenths The hours will flash four times then alternate with the maintenance message four times until the meter resets itself 100 hours CHG OIL Oil Change Interval Every 100 hrs 200 hours SVC Air Filter Interval Every 200 hrs 2 3 CORD SET...

Страница 10: ...inistration OSHA regulations local codes or ordinances that apply to the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction In some areas generators are required to be registered with local utility companies If the generator is used at a construction site there may be additional regulations which must be observed Connec...

Страница 11: ...dd up the total wattage of all electrical devices to be connected at one time This total should NOT be greater than the generator s wattage capacity The rated wattage of lights can be taken from light bulbs The rated wattage of tools appliances and motors can usually be found on a data label or decal affixed to the device If the appliance tool or motor does not give wattage multiply volts times am...

Страница 12: ... Petroleum Institute API Service Class SJ SL or better Use no special additives Select the oil s viscosity grade according to the expected operating temperature also see chart Above 40 F use SAE 30 Below 40 F and down to 10 F use 10W 30 Below 10 F use synthetic 5W 30 n Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine fai...

Страница 13: ...carburetor cleaner products in the fuel tank as permanent damage may occur 2 8 TO START THE ENGINE Never start or stop engine with electrical devices plugged into the receptacles AND devices turned on Unplug all electrical loads from the unit s receptacles before starting the engine Make sure the unit is in a level position Open the fuel shut off valve Figure 10 Pull engine CHOKE knob outward to F...

Страница 14: ...E n Do not permit smoking open flame sparks or any other source of heat around a battery Wear protective goggles rubber apron and rubber gloves when working around a battery Battery electrolyte fluid is an extremely corrosive sulfuric acid solution that can cause severe burns If spill occurs flush area with clear water immediately Storage batteries give off explosive hydrogen gas while recharging ...

Страница 15: ...uel System Air Induction System Fuel Tank Intake pipe manifold Fuel Cap Air cleaner Carburetor Ignition System Fuel Lines Spark plug Evaporative Control System Ignition module Carbon Canister Exhaust System Vapor Hoses Pulse Air Injection Valve Muffler The Emissions Compliance Period referred to on the Emissions Compliance Label indicates the number of operating hours for which the engine has been...

Страница 16: ...l plug to drain oil completely into a suitable container When oil has completely drained install oil drain cap and tighten securely Place a suitable container beneath the oil filter and turn filter counterclockwise to remove Discard according to local regulations Coat gasket of new filter with clean engine oil Turn filter clockwise until gasket contacts lightly with filter adapter Then tighten an ...

Страница 17: ...EVER store engine with fuel in tank indoors or in enclosed poorly ventilated areas where fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance n Allow unit to cool entirely before storage 3 7 LONG TERM STORAGE It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor fuel hose or tank du...

Страница 18: ... in the accessory box see the Charging a Battery section RUNNING THE GENERATOR DOES NOT CHARGE THE BATTERY The battery shipped with the generator has been provided fully charged To replace the battery See Figure 16 Remove the side panel as shown Remove the four bolts securing the fuel tank Turn the fuel valve on the control panel to the OFF position Pull the fuel tank back slightly and remove the ...

Страница 19: ...sed 12 Engine has lost compression 1 Turn Fuel shut off ON 2 Clean or replace air cleaner 3 Fill fuel tank 4 Drain fuel tank and fill with fresh fuel 5 Connect wire to spark plug 6 Replace spark plug 7 Drain fuel tank fill with fresh fuel 8 Put choke knob to No Choke position 9 Fill crankcase to proper level 10 Contact Authorized Service Facility 11 Contact Authorized Service Facility 12 Contact A...

Страница 20: ...17 Notes Actoolsupply com Actoolsupply com ...

Страница 21: ... of counterfeit and or grey market parts not made supplied or approved by Generac You are responsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days Warranty service can be arranged by contacting either your selling dealer or a Generac Authorized Warranty Service Dealer To...

Страница 22: ...placed under the ECS warranty shall be warranted for the remainder of the period prior to the first scheduled replacement point for that part 4 Repair or replacement of any warranted emissions related part under this ECS Warranty shall be performed at no charge to the owner at a Generac Authorized Warranty Service Facility 5 Notwithstanding the provisions of subsection 4 above warranty services or...

Страница 23: ...res caused by any contaminated fuels oils or lack of proper oil levels Repairs or diagnostics performed by individuals other than Guardian Generac authorized dealers not authorized in writing by Generac Power Systems Failures due but not limited to normal wear and tear accident misuse abuse negligence or improper use As with all mechanical devices the Generac engines need periodic part s service a...

Страница 24: ...l propietario XG Series Generador portátil de 6 500 8 000 vatios MODELO 005796 0 XG6500 005797 0 XG7000 005798 0 XG7000E 005800 0 XG8000 005747 0 XG8000E 2AÑOS GARANTÍA LIMITADA Actoolsupply com Actoolsupply com ...

Страница 25: ...o 11 3 1 Cronograma de mantenimiento 11 3 2 Especificaciones del producto 11 3 2 1 Especificaciones del generador 11 3 2 2 Especificaciones del motor 12 3 2 3 Información sobre emisiones 12 3 3 Recomendaciones generales 12 3 3 1 Mantenimiento del generador 12 3 3 2 Para Limpiar el generador 12 3 3 3 Mantenimiento del motor 12 3 3 4 Revisar el nivel de aceite 13 3 3 5 Cambio de aceite y filtro de a...

Страница 26: ...peligrosa o acción que si no se evita podría traer como resultado la muerte o un daño serio CUIDADO Indica una situación peligrosa o acción que si no se evita puede traer como resultado un daño menor o moderado NOTA Las notas contienen información adicional importante para un procedimiento y se les encontrará dentro del cuerpo de este manual Estas advertencias de seguridad no pueden eliminar los p...

Страница 27: ...e que todas las cubiertas protecciones y barreras apropiadas se encuentren en su lugar antes de operar el generador No manipule ningun tipo de dispositivo eléctrico mientras esté de pie sobre agua con los pies descalzos o con las manos o pies húmedos PUEDE HABER UNA DESCARGA ELÉCTRICA COMO RESULTADO El Código Eléctrico Nacional NEC equiere que el marco y las partes externas que son conductores elé...

Страница 28: ...ulaciones o leyes pertinentes la información publicada listada abajo puede usarse como guía para la operación de este equipo Siempre consulte la revisión más reciente aplicable para el estandar listado 1 NFPA No 70 NFPA HANDBOOK OF NATIONAL ELECTRIC CODE 2 Article X NATIONAL BUILDING CODE disponible en la American Insurance Association 85 John Street New York N Y 10038 3 AGRICULTURAL WIRING HANDBO...

Страница 29: ...1 ENSAMBLAJE DE LA RUEDA El kit de la rueda está diseñado para mejorar en gran medida la portabilidad del generador Usted necesitará las siguientes herramientas para instalar el kit de la rueda Pinzas llave de 1 2 13 mm y una llave de dado con un dado de 1 2 13 mm NOTA El kit de ruedas no está diseñado para su uso en las pistas Consulte la figura 2 e instale el juego de rueda y la pata del marco c...

Страница 30: ...nterruptor de circuito de presionar para reiniciar con el fin de proteger al generador contra sobrecargas eléctricas 8 Interruptores de circuito AC El receptáculo de 30 amps está protegido por un interruptor de circuito de palanca de 2 polos 9 PowerBar Indica la cantidad de potencia que se usa del generador cada sección es aproximadamente 25 10 Medidor de horas Proporciona las horas de operación p...

Страница 31: ...odo de alerta de destello Flash Alert el mensaje de mantenimiento siempre alternara con el tiempo transcurrido en horas y décimos Las horas destellarán cuatro veces luego alternará con los mensajes de mantenimiento cuatro veces hasta que el medidor se reinicia 100 hrs CHG OIL Intervalo cambio de aceite c 100 hrs 200 horas SVC Intervalo de filtro de aire Cada 200 hrs 2 3 JUEGO DE CABLES Y CONECTORE...

Страница 32: ...anel de control del generador a través de un cable jumper Requerimientos especiales Puede haber regulaciones federales o estatales respecto a la salud y seguridad ocupacional OSHA códigos locales u ordenanzas que se apliquen al uso que se quiera dar al generador Por favor consulte con un electricista calificado inspector eléctrico o la agencia local que tenga jurisdicción En algunas áreas los gene...

Страница 33: ...La potencia nominal de las luces puede leerse en las mismas bombillas La potencia nominal de las herramientas aparatos y motores normalmente se puede encontrar en la etiqueta de datos o calcomanía fijada en el dispositivo Si el aparato herramienta o motor no muestran la potencia multiplique voltios por amperios nominales para determinar los vatios volts x amps vatios Algunos motores eléctricos com...

Страница 34: ...e y retire la tapa Llene lentamente el motor con aceite a través de la abertura hasta que llege a su marca de lleno Deje de llenar ocasionalmente para revisar el nivel de aceite El aceite de motor está lleno cuando el nivel se encuentra hasta los hilos de la tapa de la toma de aceite Instale la tapa del aceite y ajustela con seguridad Después de esto revise el nivel de aceite antes de arrancar cad...

Страница 35: ... secuencia de choke listada arriba NOTA Si el motor dispara pero no sigue funcionando tire la palanca de choke a Full Choke y repita las instrucciones de arranque IMPORTANTE No sobrecargue el generador Asimismo no sobrecargue los receptáculos individuales Estas tomas están protegidas contra sobrecargas con interruptores de circuiro tipo presionar para reiniciar Si la corriente nominal de cualquier...

Страница 36: ...trol cuando el generador vaya a usarse NOTA No use el cargador dem baterías por más de 48 horas en una carga 3 1 CRONOGRAMA DE MANTENIMIENTO Siga los intervalos del calendario Se requiere un servicio más frecuente cuando se opera en condiciones adversas como las que se indica abajo Revise el nivel de aceite en cada uso Cambio de aceite y filtro Cada temporada o cada 100 horas Limpiar pantalla del ...

Страница 37: ...el operador Para recibir el valor total de la garantía el operador debe hacer el mantenimiento del generador tal como se instruye en este manual Se necesitará hacer algunos ajustes periodicamente para mantener apropiadamente este generador Todos los ajustes en la sección de Mantenimiento de este manual deberán hacerse al menos una vez en cada cambio de estación Siga los requerimientos del Programa...

Страница 38: ...AZO DE LA BUJÍA Use bujías Champion RC14YC o equivalentes Reemplace la bujía una vez al año Esto ayudará a que el motor arranque con mayor facilidad y funcione mejor 1 Detenga el motor y tire del cable de bujía colocándolo lejos de las mismas 2 Para tener acceso retire los cuatro tornillos Allen y retire el panel lateral 3 Limpie el área alrededor de la bujía y retírela de la cabeza del cilindro 4...

Страница 39: ...el almacenamiento Los gases ácidos pueden dañar el sistema de combustible de un motor durante el almacenamiento Para evitar problemas con el motor el sistema de combustible deberá vaciarse antes de almacenarse por 30 días o más como sigue Retire toda la gasolina del tanque de combustible nDrene el combustible en contenedores apropiados en exteriores lejos de las flamas abiertas Asegúrese de que el...

Страница 40: ...eriores lejos de las flamas abiertas Asegúrese de que el motor esté frío No fume en la cercanía ni encienda cigarro alguno Presione la válvula de combustible del panel de control y retire el tanque de combustible Desconecte el cable NEGRO de batería del terminal negativo Desconecte el cable ROJO de batería del terminal positivo NOTA Empiece a ajustar los cuatro tornillos en el panel lateral antes ...

Страница 41: ... a ON 2 Limpie o reemplace el limpiador de aire 3 Llene el tanque de combustible 4 Drene y llene el tanque de combustible con gasolina fresca 5 Conecte el cable a la bujía 6 Reemplace la bujía 7 Drene y llene el tanque de combustible con gasolina fresca 8 Coloque la palanca de choke en posición No Choke 9 Llene el cárter en el nivel apropiado 10 Contacte a un servicio autorizado 11 Contacte a un s...

Страница 42: ...17 Notas Actoolsupply com Actoolsupply com ...

Страница 43: ...iones no aprobadas o el uso de repuestos falsos o del mercado negro no fabricados suministrados o aprobados por Generac Usted es responsable de contactar a un concesionario autorizado de garantía de Generac tan pronto se presente el problema Las reparaciones de garantía deberán completarse en un tiempo razonable sin exceder los 30 días El servicio de garantía puede arreglarse contactando ya sea a ...

Страница 44: ...de reemplazo programado para aquella parte 4 La reparación o reemplazo de cualquier parte garantizada relacionada a las emisiones bajo esta garantía ECS deberá realizarse sin costo alguno para el propietario en un centro de servicio de garantía autorizado por Generac 5 No obstante las disposiciones de la subsección 4 arriba indicadas los servicios o reparaciones por garantía deben ser proporcionad...

Страница 45: ...nados o la falta de niveles apropiados Reparaciones o diagnósticos realizados por individuos diferentes a los concesionarios autorizados por Guardian Generac que no estén autorizados por escrito por Generac Power Systems Fallas debido a pero no limitándose a el uso y desgaste normal accidente mal uso abuso negligencia o uso inapropiado Como todo dispositivo mecánico los motores Generac necesitan s...

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