Generac Power Systems 004912-0, 004912-1, 004913-0, Скачать руководство пользователя страница 5

Generac

®

Power Systems, Inc.

3

• Before performing any maintenance on the generator,

disconnect its battery cables to prevent accidental
start-up. Disconnect the cable from the battery post
indicated by a NEGATIVE, NEG or (–) first.
Reconnect that cable last.

• Never use the generator or any of its parts as a step.

Stepping on the unit can stress and break parts, and
may result in dangerous operating conditions from
leaking exhaust gases, fuel leakage, oil leakage, etc.

ELECTRICAL HAZARDS

• All generators covered by this manual produce

dangerous electrical voltages and can cause fatal
electrical shock. Utility power delivers extremely high
and dangerous voltages to the transfer switch as well
as the standby generator. Avoid contact with bare
wires, terminals, connections, etc., on the generator
as well as the transfer switch, if applicable. Ensure
all appropriate covers, guards and barriers are in
place before operating the generator. If work must be
done around an operating unit, stand on an
insulated, dry surface to reduce shock hazard.

• Do not handle any kind of electrical device while

standing in water, while barefoot, or while hands or
feet are wet. 

DANGEROUS ELECTRICAL SHOCK

MAY RESULT.

• If people must stand on metal or concrete while

installing, operating, servicing, adjusting or repairing
this equipment, place insulative mats over a dry
wooden platform. Work on the equipment only while
standing on such insulative mats.

• The National Electrical Code (NEC), Article 250

requires the frame and external electrically
conductive parts of the generator to be connected to
an approved earth ground and/or grounding rods.
This grounding will help prevent dangerous electrical
shock that might be caused by a ground fault
condition in the generator set or by static electricity.
Never disconnect the ground wire.

• Wire gauge sizes of electrical wiring, cables and cord

sets must be adequate to handle the maximum
electrical current (ampacity) to which they will be
subjected.

• Before installing or servicing this (and related)

equipment, make sure that all power voltage supplies
are positively turned off at their source. Failure to do
so will result in hazardous and possibly fatal
electrical shock.

• Connecting this unit to an electrical system normally

supplied by an electric utility shall be by means of a
transfer switch so as to isolate the generator electric
system from the electric utility distribution system
when the generator is operating. Failure to isolate the
two electric system power sources from each other by
such means will result in damage to the generator
and may also result in injury or death to utility power
workers due to backfeed of electrical energy.

• Generators installed with an automatic transfer

switch will crank and start automatically when
normal (UTILITY) source voltage is removed or is
below an acceptable preset level. To prevent such
automatic start-up and possible injury to personnel,
disable the generator’s automatic start circuit
(battery cables, etc.) before working on or around the
unit. Then, place a “Do Not Operate” tag on the
generator control panel and on the transfer switch.

• In case of accident caused by electric shock,

immediately shut down the source of electrical power.
If  this is not possible, attempt to free the victim from
the live conductor. 

AVOID DIRECT CONTACT WITH

THE VICTIM.

Use a nonconducting implement, such

as a dry rope or board, to free the victim from the live
conductor. If the victim is unconscious, apply first aid
and get immediate medical help.

• Never wear jewelry when working on this equipment.

Jewelry can conduct electricity resulting in electric
shock, or may get caught in moving components
causing injury.

FIRE HAZARDS

• Keep a fire extinguisher near the generator at all

times. Do NOT use any carbon tetra-chloride type
extinguisher. Its fumes are toxic, and the liquid can
deteriorate wiring insulation. Keep the extinguisher
properly charged and be familiar with its use.
Consult the local fire department for any questions
pertaining to fire extinguishers.

EXPLOSION HAZARDS

• Provide adequate ventilation around the generator to

prevent build-up of explosive gas.

• Do not smoke around the generator. Wipe up any fuel

or oil spills immediately. Ensure that no combustible
materials are left in the generator compartment, or
on or near the generator, as FIRE or EXPLOSION
may result. Keep the area surrounding the generator
clean and free from debris.

• Generac generator sets may operate using one of

several types of fuels. All fuel types are potentially
FLAMMABLE and/or EXPLOSIVE and should be
handled with care. Comply with all laws regulating
the storage and handling of fuels. Inspect the unit’s
fuel system frequently and correct any leaks
immediately. Fuel supply lines must be properly
installed, purged and leak tested according to
applicable fuel-gas codes before placing this
equipment into service.

• Gases such as natural gas and liquid propane (LP)

gas are extremely EXPLOSIVE. Natural gas is lighter
than air, and LP gas is heavier than air; install leak
detectors accordingly.

Important Safety Instructions

Centurion Liquid-cooled 15 kW and 25 kW Generators

Содержание 004912-0, 004912-1, 004913-0,

Страница 1: ...phase w 100 Amp Transfer Switch 004913 0 004913 1 004913 2 25 kW LP 25 kW Natural Gas 120 240V Single phase w 200 Amp Transfer Switch ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLA...

Страница 2: ...oints out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment Generac strongly recommends that the opera...

Страница 3: ...art up 12 2 11 2 Transfer Switch 12 2 11 3 Fuel System 12 2 11 4 Generator Set Lubrication 12 2 11 5 Engine Coolant 12 2 11 6 Belt Tension 12 2 11 7 Electrical System 12 Section 3 OPERATION 13 3 1 Usi...

Страница 4: ...ced in accordance with the manufacturer s instructions and recommendations Following installation do nothing that might render the unit unsafe or in noncompliance with the aforementioned codes standar...

Страница 5: ...two electric system power sources from each other by such means will result in damage to the generator and may also result in injury or death to utility power workers due to backfeed of electrical ene...

Страница 6: ...e enclosure Protect the switch at all times against excessive moisture dust dirt lint construction grit and corrosive vapors It is highly recommended to utilize a Generac Centurion transfer switch wit...

Страница 7: ...s and cause an explosion No leakage of fuel is permitted Natural gas which is lighter than air tends to collect in high areas LP gas is heavier than air and tends to settle in low areas 1 7 ENGINE PRO...

Страница 8: ...ator The unit will not start or crank if the fuse is blown Replace the fuse with one of the same size type and rating Generac normally uses an AGC fuse rated at 15 amps part number 022676 1 8 UNPACKIN...

Страница 9: ...e 11 inches to 14 inches of water column 0 4 to 0 5 psi at all load ranges NOTE A seperate gas line and regulator may be needed to assure proper gas pressure to the generator Improper gas pressure can...

Страница 10: ...he generator s rated wattage amperage capacity must be adequate to handle all electrical loads that the unit will power You may have to group the critical essential loads together and wire them into a...

Страница 11: ...ctors Install the unit where air inlet and outlet openings will not become obstructed by leaves grass snow etc If prevailing winds will cause blowing or drifting consider a windbreak to protect the un...

Страница 12: ...is to be installed use the Total Circuit Isolation Method It is possible for the generator to be overloaded when this isolation method is employed The following apply to the transfer switch in this ty...

Страница 13: ...solution that can cause severe burns Do not permit fluid to contact eyes skin clothing painted surfaces etc Wear protective goggles protective clothing and gloves when handling a battery If the fluid...

Страница 14: ...rical systems For additional information see the applicable transfer switch manual for this unit The transfer switch as well as the generator and other standby components must be properly located and...

Страница 15: ...cates time the generator has operated in hours and tenths of hours Use the hourmeter along with the periodic maintenance schedule for the generator set 3 2 2 AUTO OFF MANUAL SWITCH Use this three posi...

Страница 16: ...t breaker to its ON or CLOSED position 3 5 WEEKLY EXERCISE CYCLE The generator will start and exercise once every seven days During this weekly exercise the unit runs for about 20 minutes and shuts do...

Страница 17: ...nings in the generator compartment must be open and unobstructed for continued proper operation This includes high grass weeds brush leaves and snow Without sufficient cooling and ventilating air flow...

Страница 18: ...eterioration leaks etc Correct any discrepancies found Check hose clamps for tightness Check fluid levels as outlined above 4 5 5 PERFORM VISUAL INSPECTION Complete a thorough visual inspection of the...

Страница 19: ...e area around the base of the spark plugs to keep dirt and debris out of the engine Clean by scraping or washing using a wire brush and commercial solvent Do not blast the spark plugs to clean 2 Remov...

Страница 20: ...the state of charge and condition checked This should be done with an automotive type battery hydrometer Storage batteries give off explosive hydrogen gas This gas can form an explosive mixture around...

Страница 21: ...llows 1 Verify that utility power is turned off to the transfer switch and that the Auto Off Manual switch is set to OFF 2 Check the tag on the engine for oil viscosity and classification Verify that...

Страница 22: ...ttery cable The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condition from burning out sensitive control panel components and circuits Following all...

Страница 23: ...mal protection level Correct as necessary 5 Check the fuel delivery system on gas engine driven units Tighten Tighten connections as necessary 6 Check the air inlets and outlets for debris Clean as ne...

Страница 24: ...least one hour looking for leaks loose connections or components and abnormal operating conditions Correct as necessary 14 Start and exercise the unit at full rated load use a load bank if the site l...

Страница 25: ...lean regap or replace plugs Engine starts then shuts down 1 Engine oil level is low 1 Check oil and add oil as needed 2 Engine is overheated 2 Check cooling system for leaks 3 Defective Low Oil Pressu...

Страница 26: ...24 Generac Power Systems Inc Section 6 Notes Centurion Liquid cooled 15 kW and 25 kW Generators...

Страница 27: ...Generac Power Systems Inc 25 Section 7 Installation Diagram Centurion Liquid cooled 15 kW and 25 kW Generators Drawing No 0E1533 A...

Страница 28: ...TO 00 OUTPUT CONNECTION 120 240V 1 PHASE E1 E2 CLOSEST TO BEARING BRUSH HOLDER MOUNTING SCREW 23 178 183 183 183 FO SW 23 194 T2 15C 15 225A 94 BLUE BLUE RED BLACK BLACK BROWN YELLOW TO GOVERNOR 178...

Страница 29: ...ER TO ELECTRONIC LOS WLS BLACK GREEN WHITE GRD BATTERY 12 V 1 12 56 GRD 13 0 BLACK SM CC RED ACTUATOR CONNECTOR ACTUATOR GOVERNOR DC VR DC A DIS FS 85 85 85 13 14 13 49 0 48 49 48 85 85 85 56 0 13 14...

Страница 30: ...1 N2 23 194 11 22 33 44 CB1 0 S16 S15 E1 00 E2 CUSTOMER CONNECTION 120 240V 1 PHASE TRANSFER SWITCH CONNECTION TS3 EC AR ALTERNATOR ROTOR AS ALTERNATOR STATOR CB1 2 CIRCUIT BREAKERS DPE EXCITATION WIN...

Страница 31: ...R LOS LOW OIL SWITCH ISC IGNITION SYSTEM CONTACT GRD GROUND EH ENGINE HEATER DCA DC ALTERNATOR CC CONTROL CONTACTOR 12V BATTERY FED CIRCUIT TO 120V 15A UTILITY 0 BLACK GREEN WHITE EH 0 CC 16 RED SM TO...

Страница 32: ...ASSY CARBURETOR LINKAGE ROD 12 0A7106 1 BRACKET STEPPER MOTOR 13 074031 AR LIQUID NEOPRENE 14 029333A 10 TIE WRAP 7 4 X 19 BLK UL 15 022507 2 SCREW HHC 1 4 20 X 1 2 G5 16 022473 2 WASHER FLAT 1 4 ZIN...

Страница 33: ...60 G8 8 11 021991 1 EARTH STRAP 13 0D9335 2 PANEL SUPPORT 14 0D9336 2 PANEL BRACKET 15 0C2454 12 SCREW TH FRM M6 1X16 N WA Z JS 16 047411 1 SCREW HHC M6 1 0 X 16 G8 8 17 022097 1 WASHER LOCK M6 1 4 1...

Страница 34: ...OF 17 GROUND WIRE FASTENER TO SECURE USE DOOR LATCH NOTE 11 24 7 10 4 9 24 26 15 25 19 8 5 11 10 5 NOTE 11 19 26 6 10 4 26 18 10 15 Y 26 14 13 17 26 11 17 15 1 21 24 3 23 22 11 2 11 29 Section 9 Explo...

Страница 35: ...14 022152 3 WASHER LOCK 10 15 0912970064 3 ASSEMBLY BASE DOOR GROUND WIRE 16 023762 3 WASHER SHAKEPROOF EXT 10 STL 17 0912970063 3 GRD WIRE ASS Y 99HSB 18 022264 6 WASHER LOCK 8 M4 19 067035 6 SCREW...

Страница 36: ...36 9 43 8 10 4 19 39 18 6 22 23 1 11 5 40 25 42 1 11 11 26 4 35 3 10 32 Y 10 Y 14 15 17 18 19 15 17 34 29 31 21 11 10 3 22 24 23 46 28 48 4 30 27 2 NUT 037337 USE LOCTITE ON 17 NOTE STATES FOAM IS ON...

Страница 37: ...022127 9 NUT HEX 1 4 20 STEEL 25 0D8663 2 BAFFLE CNTRL PNL 1 5L ACOUSTIC 26 0D8665 2 BAFFLE DOOR 1 5L ACOUSTIC UNIT 27 0E0072D 1 ACSTC INSLTN 1 5L DUCT RH PNL 28 0E0072B 1 ACSTC INSLTN 1 5L DUCT LH PN...

Страница 38: ...cooled 15 kW and 25 kW Generators Control Panel Drawing No 0E0778 G A 22 28 51 26 29 TO A 26 25 10 27 33 9 31 53 52 55 54 58 8 6 7 5 31 50 34 49 12 28 42 3 40 39 38 41 11 2 30 57 17 16 18 28 28 A 21 5...

Страница 39: ...LAT 1 4 M6 ZINC 28 0C2212 10 SCREW PHTT M4 0 7 X 16 ZYC 29 023762 2 WASHER SHAKEPROOF EXT 10 STL ITEM PART NO QTY DESCRIPTION 30 0C2267 14 SCREW HHTT M5 0 8 X 12 BP 31 023897 15 WASHER FLAT 10 ZINC 32...

Страница 40: ...9 17 18 20 26 21 20 25 22 24 57 33 11 14 9 24 72 10 11 10 14 1 24 35 34 36 44 45 14 71 12 46 11 10 49 47 70 11 10 6 69 56 55 67 59 52 58 64 63 65 62 60 7 Section 9 Exploded Views and Parts Centurion L...

Страница 41: ...D EL 90 3 8 NPT X 5 8 41 026925 1 PLUG STD PIPE 3 8 STEEL SQ HD ITEM PART NO QTY DESCRIPTION 42 061012 1 PLUG STD PIPE 1 8 SCKT HD 43 039253 4 SCREW HHC M8 1 25 X 20 G8 8 44 0A5110 1 PIPE WATER INLET...

Страница 42: ...MIDWAY UP ENGINE BLOCK 14 TUBE ON BLOCK TO THERMOSTAT 31 10 23 26 8 20 WATER INLET 8 19 8 8 6 ADAPTER 12 24 7 16 7 7 15 13 TO ENGINE BYPASS 33 34 11 12 Section 9 Exploded Views and Parts Centurion Liq...

Страница 43: ...18 056892 4 SCREW CRIMPTITE 10 24 X 3 8 19 0A6284 1 HOSE LOWER RADIATR 20 0A6258 1 HOSE UPPER RADIATR 21 029032 1 HOSE 9 32 ID 36 LG 22 031669 4 BOLT CARR 1 4 20 X 1 3 4 JS500 23 060035 4 SPACER 41 X...

Страница 44: ...OUT 2 41 40 11 14 9 C 12 14 16 17 8 43 15 D 4 5 27 42 23 2 7 6 40 21 39 36 38 28 30 34 24 25 6 6 41 26 37 35 22 13 NATURAL GAS OUT 1 PORT 41 3 11 D Section 9 Exploded Views and Parts Centurion Liquid...

Страница 45: ...62522 1 STUD TH 1 4 20 X 3 G2 ZNC FULL 25 022127 1 NUT HEX 1 4 20 STEEL 26 022259 2 NUT HEX 5 16 18 STEEL 27 050279 1 DECAL FUEL INLET NG 28 0A6125 2 STUD 5 16 18 X 1 25 F THR 29 0D8492Q 1 DECAL EMISS...

Страница 46: ...3 12 5 9 15 14 17 To Blower Housing 32 23 24 35 1 21 28 7 22 33 10 29 16 30 18 2 6 19 20 31 21 4 To Engine Crankshaft 26 Section 9 Exploded Views and Parts Centurion Liquid cooled 15 kW and 25 kW Gene...

Страница 47: ...RUSH 11 075476 4 SCREW PPHM M4 0 7 X 16 12 0A5601 1 COVER REAR BEARING CARRIER 13 075554B 4 BOLT STATOR X 16 LG 14 0A9375 4 SCREW RHM 10 24 X 2 15 022152 4 WASHER LOCK 10 16 097146 1 FAN RING GEAR ASS...

Страница 48: ...763 3 BOOT BATTERY CABLE 9 0D8668 1 BRACKET BATTERY HOLD DOWN 1 5 13 050331A 1 BATTERY POST COVER RED 14 050331 1 BATTERY POSTCOVER BLACK 15 0C2454 2 SCREW TH FRM M6 1X16 N WA Z JS 16 025507 1 WASHER...

Страница 49: ...ATOR 1 5L MITSU 7 0E0170 1 BLANKET EXHAUST 1 5L MITSU 8 0D9437 1 MUFFLER 1 5L ACOUSTIC STANDARD 9 060366 2 STRAP MUFFLER 6 DIA 10 039253 4 SCREW HHC M8 1 25 X 20 G8 8 11 022145 4 WASHER FLAT 5 16 ZINC...

Страница 50: ...deny any and or all warranty coverage or responsibility if your engine or a part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications or the use of counte...

Страница 51: ...tion 4 below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point...

Страница 52: ...where integrity of paint applied is compromised Costs of normal maintenance adjustments installation and start up Failures caused by any contaminated fuels oils coolants or lack of proper fluid amount...

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