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47

ITEM PART 

NO. QTY. DESCRIPTION

  1 

0E3681 

1 

PANEL BACK & BOTTOM E-PNL VRZN

  2 

0E3679 

1 

E-PANEL FRONT W/ SILK SCREEN

  3 

0E3683 

1 

PANEL RH SIDE E-PNL VERIZON

  4 

0E3682 

1 

PANEL LH SIDE E-PNL VERIZON

 5 

0E3550 

1 

CHASSIS, 

UNIVERSAL

 6 

0D2382 

1 

HARNESS 

E-PANEL 

W/SEALED 

CONS

  7 

044213 

1 

RES 10R 5% 12W

  8 

025192 

1 

RECTIFIER MSC 2A 600V 1N5062

  9 

0E3783 

1 

DECAL WARNING REMOVE FUSE

 12 

0E6871 

1 

RECTIFIER ASSY

 14 

0A3392 

1 

DECAL TERMINAL BLOCK

  15 

0C8229 

1 

DCL-E PNL TS#2 (W/FS)

  16 

0A6577 

1 

DECAL T STRIP 3 E PNL

  17 

0D3153 

1 

DECAL T STRIP TB4 W/SEALED CON

 18 

0D6947 

1 

HINGE CONTINUOUS

  19 

0C1229 

1 

DECAL CUST CONN BOX

  20 

0E2693A 

1 

 SWITCH MUSHRM HEAD/ARROWS 
40MM

  21 

0E2693C 

3 

CONTACT BLOCK D5-3 X 01 W/2 1417

 22 

032300 

1 

HOLDER FUSE

  23 

022676 

1 

FUSE 15A X AGC15

 24 

055349 

1 

INSULATOR

  25 

071361 

1 

POT 5K 10% 2.25W PNL

  26 

050123 

1 

KNOB PLASTIC .25 SHAFT

 27 

061286 

1 

SOUNALERT BUZZER

  28 

061945 

1 

SWITCH SELECTOR 6A AMP/V

  29 

0A4087 

1 

MASTER CTRL BOX E-PNL

 30 

0E3703 

1 

LIGHT PANEL WITH LUG

 31 

0C8481 

1 

BULB-PANEL LIGHT-12V

 

 

083288 

1 

LIGHT 28VDC .17A MIN BAYNT MNT

 32 

070082 

1 

BLOCKER LIGHT

 33 

0A2275 

1 

DOOR-STOP RAM PANEL

  35 

028739 

2 

TIE WRAP 3.9" X .10" NAT'L UL

 36 

0A2400A 

1 

TRUNKING 180MM

  37 

0E6582 

1 

ASSY FILTER LOW FUEL PRESS SW

  38 

0E3685 

1 

COVER PLATE,VOLTAGE REG.VERIZN

  39 

0C1127 

1 

DECAL AVR COVER

  40 

0E3686 

1 

 COVER PLATE ELECT.GOVENOR VRZN

  41 

0A3394 

1 

DECAL ELEC GOVERNOR

  42 

0A5705 

REF. 

FUSE 5A X LTTL215005 (NOT SHOWN)

  43 

0D3243 

1 

CBL ASSY-RS485 E PNL W/SEALED

  45 

0D3471 

2 

 DECAL COVER DEUTSCH (RECT) 
(ELECTRONIC GOVERNOR HARNESS 
IF EQUIPPED)

  46 

0C5141 

2 

CONN DEUTSCH GASKET 8/12POS DT

ITEM PART 

NO. QTY. DESCRIPTION

  50 

022155 

14 

WASHER LOCK #6

  51 

0C2428 

15 

SCREW TAPTITE PH 6-32 X 1/2 Z/YC

  52 

0C2323 

10 

SCREW TAPTITE PH 6-32 X 5/8 ZYC

  53 

022471 

4 

NUT HEX #8-32 STEEL

  54 

022264 

8 

WASHER LOCK M4

  55 

038150 

4 

WASHER FLAT #8 ZINC

  56 

036918 

4 

SCREW PPHM #8-32 X 1/2

  57 

0A2284 

4 

SCREW SWAGE 8-32 X 1/2 Z/YC

  58 

022158 

1 

NUT HEX #10-32 STEEL

  59 

022152 

14 

WASHER LOCK #10

  60 

023897 

14 

WASHER FLAT #10 ZINC

  61 

024469 

2 

SCREW TAPTITE #10-32 X 3/8 BP

  62 

033120 

1 

SCREW HHC #10-32 X 3/8

  63 

033138 

9 

SCREW HHM #10-32 X 5/8

  64 

022507 

4 

SCREW HHC 1/4-20 X 1/2 G5

  65 

022097 

4 

WASHER LOCK M6-1/4

  66 

022473 

4 

WASHER FLAT 1/4 ZINC

  67 

040479 

4 

VIB MNT 1.0 X 1.0 X 1/4-20

  68 

064509 

6 

RIVET POP .125 X .375 AL

  69 

0C8243 

1 

WASHER LOCK HDPDEUTSCH

  70 

0C8244 

1 

NUT HDP DEUTSCH

 -- 

--------- 

-- 

 

ADDITIONAL 

PARTS 

(BASE 

TANK 

UNITS)

  75 

0D3306V 

1 

ASSY HARNESS BT DIESEL E-PNL

 

 

0D3306Q 

1 

HARNESS BASE TANK DIESEL/DEQ

  76 

0C5141 

1 

 CONN DEUTSCH GASKET 8/12 POS 
DT

  -- 

---------- 

-- 

PANEL SPECIAL PARTS

  80 

064733 

2 

 BRACKET RESISTOR MNTNG FOR 
25W

  81 

SEE TABLE A 

1 

RESISTOR #2

  82 

SEE TABLE B 

1 

FIELD CIRCUIT BREAKER

 83 

SEE TABLE C 

1 

AMMETER

  84 

SEE TABLE D 

1 

VOLTMETER AC

  85 

070042 

1 

METER FREQUENCY 55-65HZ

 

 

070042A 

1 

FREQUENCY METER 240V 45-55HZ

  86 

067680 

1 

ASSY VOLTAGE REGULATOR 60HZ

 

 

092952 

1 

ASSY VOLTAGE REGULATOR 50HZ

  87 

074908 

12 

SCREW HHTT M5-0.8 X 10 BP

  88 

033147 

4 

SCREW HHM #10-32 X 1

  89 

075476 

2 

SCREW PPHM M4-0.7 X 16

 90 

0E4103 

1 

SUB-PLATE E-PANEL VERIZON

  91 

0C4981 

4 

SCREW PHTT #8-32 X 1 ZYC

  92 

029187 

4 

SPACER .19 X .31 X .50 PL

Section 7 — Exploded Views and Parts Lists

Standby Generator Sets

E Panel – Drawing No. 0E6893-E

Содержание 004812-3

Страница 1: ...Owner s Manual Standby Generator Models 004812 3 004813 3 POWER SYSTEMS INC This manual should remain with the unit...

Страница 2: ...osion hazard This symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment The manufacturer...

Страница 3: ...1 STANDBY GENERATOR INSTALLATION 7 2 1 1 NFPA Standards 8 2 1 2 Other Published Standards 8 2 2 BASIC STANDBY ELECTRIC SYSTEM 8 2 3 EMERGENCY CIRCUIT ISOLATION METHOD 8 2 4 TOTAL CIRCUIT ISOLATION MET...

Страница 4: ...erator is installed operated and serviced in accordance with the manufacturer s instructions and recommendations Following installation do nothing that might render the unit unsafe or in noncompliance...

Страница 5: ...is operat ing Failure to isolate the two electric system power sources from each other by such means will result in damage to the generator and may also result in injury or death to utility power work...

Страница 6: ...otype tested models have passed three phase symmetrical short circuit test to ensure system protection and reliability 1 3 ENGINE PROTECTIVE DEVICES The standby generator may be required to operate fo...

Страница 7: ...Appropriate care should be taken in applications where extremely low ambient temperatures are possible to ensure the temperature of the diesel fuel is not allowed to fall below levels where gell ing...

Страница 8: ...SYSTEM REQUIREMENTS AND RECOMMENDATIONS Diesel Fuel System See Chapter 8 of Engine Generator Standby Electric Power Systems Installer s Guide and Reference Manual part 046622 1 7 GENERATOR AC LEAD CO...

Страница 9: ...loat and equalize control and uses an SCR to maintain proper charge voltage This type of sys tem precisely monitors the charge rate Figure 1 3 The charger is rated at 10 amps DC Figure 1 3 Typical Dua...

Страница 10: ...Joseph MI 49085 A52 1 AMERICAN NATIONAL STANDARD FOR CHIMNEYS FIREPLACES AND VENTING SYSTEMS available from the American National Standard Institute 1430 Broadway New York N Y 10018 2 2 BASIC STANDBY...

Страница 11: ...the ground wire to any pipe that carries a flammable or explosive substance FIRE or an EXPLOSION may result Figure 2 2 Generator Grounding Lug typical Proper grounding helps protect personnel against...

Страница 12: ...ed handles When replacing batteries use the same number and type of battery see Specifications All batteries must be at 100 percent state of charge before they are installed on the generator When usin...

Страница 13: ...lant Section 1 6 4 2 9 1 5 Belt Tension Check the engine fan belt tension and condition prior to placing the unit into service and at recommended intervals Belt tension is correct when a force of appr...

Страница 14: ...e utility source main line circuit break er Set the transfer handle to its UTILITY NORMAL position with load circuits connected to the utility power supply Set the standby generator s main line circui...

Страница 15: ...n Drain water from fuel tank Retorque fan bolts Drain and refill gearbox if so equipped 4 1 2 4 Every Two Years Replace all rubber hoses Replace engine fan belts Inspect the Standby Generator System D...

Страница 16: ...ected area immediately with clear water Spilled electrolyte is to be washed down with an acid neutralizing agent A common practice is to use a solution of one pound 500 grams bicarbonate of soda to on...

Страница 17: ...to an identical number on the exploded view drawing 4 3 1 HOW TO ORDER PARTS To order a replacement part locate the part in the applicable exploded view Contact an Authorized Service Dealer call 800 3...

Страница 18: ...16 Section 5 Installation Standby Generator Sets Installation Diagram Drawing No 0F0652 B...

Страница 19: ...17 Section 5 Installation Standby Generator Sets Installation Diagram Drawing No 0F0652 B...

Страница 20: ...TB1 TERMINAL BLOCK 20 POS R2 C A EXCITER RESISTOR 89 2 D2 89 162 2 14 219 1 1 AVR R1 R2 601 0 29 3 4 4 4 6 5 FA 4 4 D1 2 49 162 14 219 14 219 20 567 150 575 19 16 15 85 69 13 68 56 17 14 219 601 12 4...

Страница 21: ...16 HZ 0 S16 14 219 13 218 15 220 VR1 515 56 0 0 0 0 0 13 218 CABLE 15 220 15 220 WIRE s 56 56A 57 59 67 89 2 49 150 A1 8 R1 9 162 178 183 S1 3 590 14 15 219 220 S15 S16 64 65 0 1 R15 591 4 13 29 218 S...

Страница 22: ...TB4 6 T TB4 8 DSUB 2 DSUB 1 CON3 4 CON2 6 CON2 5 CON2 4 CON3 3 CON3 2 CON3 14 CON3 1 CON4 1 CON4 2 CON2 13 CON2 7 CON2 14 CON2 2 SENSING 5 3 S16 S15 CON4 4 CON2 10 CON4 6 19 R4 PROG RELAY 2 PROG RELA...

Страница 23: ...BOOST DIODE AVR CIRCUIT BREAKER AUDIBLE ALARM AUTOMATIC VOLTAGE REGULATOR ES1 3 D1 HZ L1 D2 ES CB1 AVR AM AA AMMETER 56 56A 57 59 67 89 CONTROL BROWN SIGNAL SENSING UNIT STATUS BLUE YELLOW BLACK AC MI...

Страница 24: ...TOR STATOR CB1 CIRCUIT BREAKER 200A E1 TO E3 240V 120 240V 1 PHASE CUSTOMER CONNECTION E3 TO 00 E1 TO 00 120V LEGEND CT2 CB2 NB B S1 NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED W W X T V U S...

Страница 25: ...ITER ARMATURE TP THERMAL PROTECTOR AUTO RESET LEGEND BRUSHLESS SERIES 4 WIRE DISPLACED PHASE WINDING VOLTAGE CODE A E1A AS 00 00 CUSTOMER CONNECTION 120 240V 1 PHASE 60HZ E1 CT1 K L l k 11 11 57 S1 22...

Страница 26: ...Y 4 5 1 2 3 ALTERNATOR DC FUEL SOLENOID GLOW PLUG ENGINE HEATER 6 GROUND 0 BLACK 49 219 56 218 150 0 0 SM 79 CLEAR 0 BLACK 218 49 0 219 218 218 SC RB 150 218 2 56 218 0 0 79 CLEAR 6 8 7 3 2 5 4 1 11 1...

Страница 27: ...ICKUP BATTERY CHARGER STARTER MOTOR ENGINE HEATER BATTERY GLOW PLUG GROUND 1 2 218 RED 85 601 219 3 0 16 2 1 157 69 3 1 2 0 218 0 575 218 590 16 N O 591 218 N C 0 WHITE BLACK GREEN 447 567 590 575 7 8...

Страница 28: ...24V TERM BOARD AC INPUT ARD GND GROUND POST VM VOLTMETER 0 15V 12V OR 0 30V 24V AC HOT TB1 LEGEND AC NEUT CHASSIS F1 FUSE 250V GND GND 1 GND GND TB 2 3 1 2 AC NEUT 2 1 L1 2 2 1 TB2 13 35 13B F2 2 13B...

Страница 29: ...E 32V 12A 4A 12V OR 7A 24V FUSE 32V 12A FUSE 32 F1 FUSE 250V AM DC AMMETER 0 15A LEGEND L1 F1 GND TB2 2 TB1 3 TB1 2 TB1 1 TB2 3 TB2 4 TB2 1 12 AMP 32V F2 0 15V 0 15A 0 30V 4A 7A 250V SLOW BLOW POWER O...

Страница 30: ...2 15 2 11 17 29 15 16 31 30 11 21 10 7 19 3 34 9 20 36 35 8 14 16 15 ON OIL PAN TO OIL DRAIN 1 32 41 36 36 RED 8 R BLACK 36 14 15 TO FLYWHEEL HOUSING 39 Section 7 Exploded Views and Parts Lists Standb...

Страница 31: ...ASSEMBLY GROUNDWIRE 10 3 8 20 043107 1 SCREW HHC M8 1 25 X 25 G8 8 21 022145 1 WASHER FLAT 5 16 M8 ZINC 22 022129 1 WASHER LOCK M8 5 16 23 045771 1 NUT HEX M8 1 25 G8 YEL CHR 24 052860 4 NUT LOCK FL M...

Страница 32: ...30 Section 7 Exploded Views and Parts Lists Standby Generator Sets Tank Drawing No 0D5400V F...

Страница 33: ...25 G12 9 IN KIT 0D2734V 14E 0E4351 1 GASKET ROCHESTER FUEL LEVEL GAUGE 14F 0E4352 1 GASKET ADAPTER PLATE 15 0A1492 1 CAP FUEL FILL 16 0D2670 1 NECK FUEL FILL STANDARD 4 17 063831 1 PLUG STD PIPE 1 25...

Страница 34: ...3 29 29 28 21 INTAKE TO ENGINE 18 25 21 8 7 11 16 16 34 29 9 44 52 45 54 31 32 22 8 6 7 4 53 B 41 1 53 TO 40 27 30 3 30 2 TO A 27 DRAIN 26 30 21 10 14 43 29 16 34 15 15 17 21 TO B 46 47 48 48 Section...

Страница 35: ...29 040173 4 CLAMP HOSE 5 5 62 62 30 052250 1 TAPE FOAM 1 X 1 220 LG 31 0E4162 1 CAP RADIATOR 20 PSI 32 0E2671 2 RH LH SIDE AIR DUCT 3 9L MITSU ITEM PART NO QTY DESCRIPTION 33 0E2673 2 TOP BOTTOM AIR D...

Страница 36: ...XHAUST BLANKET 3 9L VRZN 11 022145 16 WASHER FLAT 5 16 M8 ZINC ITEM PART NO QTY DESCRIPTION 12 022129 16 WASHER LOCK M8 5 16 13 070264 3 WASHER FLAT M10 14 026073 1 PLUG STD PIPE 1 8 STEEL SQ HD 15 0C...

Страница 37: ...5 G8 8 9 022131 10 WASHER FLAT 3 8 M10 ZINC 10 052859 4 NUT LOCK FL M10 1 50 ITEM PART NO QTY DESCRIPTION 11 046526 6 WASHER LOCK M10 12 0E2206 1 INSERT RUBBER REDUCER 3 X 2 25 13 051756 6 SCREW HHC M...

Страница 38: ...0 27 28 29 26 20 7 30 33 32 23 21 22 3 10 BOTTOM OF CONTROL PANEL 19 24 23 22 REF 6 1 21 34 17 35 2 18 4 23 22 SENSING 14 16 5 WIRE 8 23 21 12 LEADS ALT 22 23 21 9 13 15 11 Section 7 Exploded Views an...

Страница 39: ...OVER LOWER 14 022264 2 WASHER LOCK M4 15 052813 2 SCREW HHC M4 0 7 X 20 G8 8 16 039253 6 SCREW HHC M8 1 25 X 20 G8 8 17 022145 6 WASHER FLAT 5 16 M8 ZINC 18 0D5840 1 DECAL CUSTOMER CONNECTN FOR TS 19...

Страница 40: ...SIDE LOAD SIDE LOAD SIDE DESCRIPTION AMPERAGE 150 200A RATING 200 600A RATING AMPERAGE 200 600A 150 200A 3 POLE 3 POLE CABLE CABLE 300 IN LBS SCREW TORQUE 228 IN LBS 228 IN LBS SCREW TORQUE 275 IN LBS...

Страница 41: ...WASHER LOCK 3 8 M 048527 3 SCREW SHC 3 8 16 X 3 4 G5 4 N A N A UL CIRCUIT BREAKER SIEMENS JD6 LD6 ITEM PART NO QTY DESCRIPTION A N A N A SEE TABLE B 0D5596B 1 KIT CB MOUNT S JD LD 3P 390L PME PARTS S...

Страница 42: ...E S 3 AWG 250 MCM Cu 2 0 AWG 300 MCM Cu 2 0 AWG 300 MCM Al FOR COPPER LUGS 4 AWG Cu 6 2 AWG Cu 4 1 AWG Al 1 0 AWG Al 1 1 0 AWG Cu 6 AWG Cu CABLE SET SCREW TORQUE 200 in lbs 250 in lbs 200 in lbs 250 i...

Страница 43: ...8 NZ ITEM PART NO QTY DESCRIPTION 4 N A N A UL CIRCUIT BREAKER SIEMENS 390L 3 POLE A N A N A SEE TABLE P N 0D8789 B 0E8023 1 KIT CB MTG 390L 3P PARTS ARE SHOWN BELOW C 0E8219 1 PLATE CB MOUNT QJ 3P 39...

Страница 44: ...42 Section 7 Exploded Views and Parts Lists Standby Generator Sets Engine Parts Drawing No 0E6642 F...

Страница 45: ...129 8 WASHER LOCK M8 5 16 31 022145 4 WASHER FLAT 5 16 M8 ZINC 32 046579 4 SCREW SHC M8 1 25 X 60 G12 9 33 0E2463 1 GASKET THERMOSTAT CASE 34 0E2464 1 GASKET THERMOSTAT COVER 35 053667 1 SENDER WATER...

Страница 46: ...OFF DO NOT ROTATE ENGINE DURING THIS ADJUSTMENT 1 2 TO 3 4 TURN AND TIGHTEN NUT 39 CAUTION 35 27 28 37 36 38 TO ENGINE NOTE NOTE 8 31 32 30 26 28 18 3 TO ENGINE FLYWHEEL 7 21 47 50 50 47 20 19 49 10...

Страница 47: ...716B 1 STATOR 390 35AP1 SAE 020728B 1 STATOR 390 35AP2 SAE 020729B 1 STATOR 390 40AP2 SAE 020730B 1 STATOR 390 50AP2 SAE 020731B 1 STATOR 390 60AP2 SAE ITEM PART NO QTY DESCRIPTION 020717B 1 STATOR 39...

Страница 48: ...SISTOR DATA ALL DIRECTLY EXCITED MACHINES 25 OHM 25W 75 OHM 25W P N 086266 P N 083364 P N 057405 5 OHM 25W P N 048352 P N 048467 P N 054450 P N 048476 P N 048476 4 5A 6 0A 7A 7A 070045 070057 P N 0700...

Страница 49: ...DEUTSCH RECT ELECTRONIC GOVERNOR HARNESS IF EQUIPPED 46 0C5141 2 CONN DEUTSCH GASKET 8 12POS DT ITEM PART NO QTY DESCRIPTION 50 022155 14 WASHER LOCK 6 51 0C2428 15 SCREW TAPTITE PH 6 32 X 1 2 Z YC 5...

Страница 50: ...LER 7 057646C 1 FLEX EXH 2 5 X 15 44 LONG 8 0E2668 1 ELBOW EXHAUST TURBO OUTLET 9 0E3495 3 SCREW SHC M10 1 25 X 25 G12 9 10 022237 3 WASHER LOCK 3 8 11 026073 1 PLUG STD PIPE 1 8 STEEL SQ HD 12 059557...

Страница 51: ...ED BLOCK HEATER 5 057822 4 CLAMP HOSE 8 53 1 00 6 047411 4 SCREW HHC M6 1 0 X 16 G8 8 7 022473 4 WASHER FLAT 1 4 M6 ZINC 8 022097 4 WASHER LOCK M6 1 4 9 049813 2 NUT HEX M6 1 0 G8 YEL CHR USED ON R VO...

Страница 52: ...C D 1 J 2 1 23 E4 H 6 8 24 3 27 22 2 STRAP STRAP 1 10 16 15 LOCATED ON OUTSIDE TOP 33 9 14 13 30 COVER GND STRAP STRAP T B GND H 19 19 23 23 USED AT LOCATIONS B D HEAT SHRINK TUBING TO BE HEAT SHRINK...

Страница 53: ...TERM JUMPER FOR S142 542 17 022158 4 NUT HEX 10 32 STEEL 18 022152 4 WASHER LOCK 10 19 022097 3 WASHER LOCK M6 1 4 20 036934 4 SCREW PPHM 10 32 X 5 8 21 0D3633 1 DECAL BATTCHRG 12 24V WIRING 22 056893...

Страница 54: ...N 1 0D3489 ASSY BATTERY CHARGER 24V 10A 2 0E6187 1 CORD POWER SUPPLY 16 AWG X 9 LONG 3 022206 1 FITTING CONDUIT STRAIGHT 3 8 52 Section 7 Exploded Views and Parts Lists Standby Generator Sets Battery...

Страница 55: ...TEM PART NO QTY DESCRIPTION 1 0F0750 1 INSULATION LH REAR 2 0F0750A 1 INSULATION LH MIDDLE 3 0F0750B 1 INSULATION LH FRONT 4 0F0750C 1 INSULATION RH FRONT 5 0F0750D 1 INSULATION RH MIDDLE 6 0F0750E 1...

Страница 56: ...54 65 43 12 53 3 1 9 81 16 54 88 52 71 72 71 57 18 44 81 2 27 86 28 6 81 13 5 87 23 81 83 76 42 8 3 52 35 12 81 30 51 38 20 56 55 53 17 19 51 55 19 22 56 20 55 19 81 74 28 27 62 49 50 75 12 ROOF PANEL...

Страница 57: ...57M 2 INSULATION FRONT CORNER POST 1 ITEM PART NO QTY DESCRIPTION 54 0C3157N 2 INSULATION FRONT CORNER POST 2 55 0C3157P 4 INSULATION TOP BOTTOM SIDE BRACE 56 0C3157Q 2 INSULATION SIDE SUPPORT 57 0C31...

Страница 58: ...ETAIL A 12 36 66 STATES FOAM IS ON NEAR SIDE STATES FOAM IS ON FAR SIDE TYPICAL OF ALL FRONT DISCHARGE DUCT THAT REQUIRE INSULATION SECURE AS INTAKE OVERHEAD MODULE COMPONENTS ROOF PANELS UTILIZE STUD...

Страница 59: ...0F 4 INSULATION OVERHEAD MODULE SIDE 61 078115 131 WASHER SELF LOCKING DOME 66 0F1254 A 4 END CAP OVER HEAD MODULE SIDE 68 0C3397 2 FASTENER RATCHET 70 0F0153 A 9 SPLITTER 73 0F0774 A 1 BLOCK OFF OVER...

Страница 60: ...58 Section 8 Notes Standby Generator Sets...

Страница 61: ...59 Section 8 Notes Standby Generator Sets...

Страница 62: ...sponsibility if your non road diesel engine or a part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications or the use of counterfeit and or grey market pa...

Страница 63: ...e first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by Generac according to Subsection 4 below Any such...

Страница 64: ...r of the warranty provision THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING 1 Any unit built manufactured prior to July 1 2004 2 Costs of normal maintenance i e tune ups associated part s adjustments l...

Страница 65: ......

Страница 66: ...SAE ALT 18 020715B 1 STATOR 390 25AP1 SAE 020716B 1 STATOR 390 35AP1 SAE 020728B 1 STATOR 390 35AP2 SAE 020729B 1 STATOR 390 40AP2 SAE 020730B 1 STATOR 390 50AP2 SAE 020731B 1 STATOR 390 60AP2 SAE 02...

Страница 67: ......

Страница 68: ...81320 4 SCREW SHC 1 4 20 X 4 5 G8 8 NZ L 022237 3 WASHER LOCK 3 8 M 048527 3 SCREW SHC 3 8 16 X 3 4 G5 4 N A N A UL CIRCUIT BREAKER SIEMENS JD6 LD6 A N A N A SEE TABLE B 0D5596B 1 KIT CB MOUNT S JD LD...

Страница 69: ......

Страница 70: ...2 WASHER FLAT 6 ZINC 13 0E6689 1 COVER LOWER 14 022264 2 WASHER LOCK M4 15 052813 2 SCREW HHC M4 0 7 X 20 G8 8 16 039253 6 SCREW HHC M8 1 25 X 20 G8 8 17 022145 6 WASHER FLAT 5 16 M8 ZINC 18 0D5840 1...

Страница 71: ...H TIGHTENING TORQUES SENSING FOR ALUMINIUM LUGS CONNECTOR WIRE RANGE S CONNECTOR WIRE RANGE S 3 AWG 250 MCM Cu 2 0 AWG 300 MCM Cu 2 0 AWG 300 MCM Al FOR COPPER LUGS 4 AWG Cu 6 2 AWG Cu 4 1 AWG Al 1 0...

Страница 72: ...X 4 5 G8 8 NZ L 048527 2 SCREW SHC 3 8 16 X 3 4 G8 8 NZ 4 N A N A UL CIRCUIT BREAKER SIEMENS 390L 3 POLE A N A N A SEE TABLE P N 0D8789 B 0E8023 1 KIT CB MTG 390L 3P PARTS ARE SHOWN BELOW C 0E8219 1 P...

Страница 73: ......

Страница 74: ...RS485 E PNL W SEALED 45 0D3471 2 DECAL COVER DEUTSCH RECT ELECTRONIC GOVERNOR HARNESS IF EQUIPPED 46 0C5141 2 CONN DEUTSCH GASKET 8 12POS DT 50 022155 14 WASHER LOCK 6 51 0C2428 15 SCREW TAPTITE PH 6...

Страница 75: ......

Страница 76: ...14D 097962 4 SCREW SHC M6 1 0 X 25 G12 9 IN KIT 0G8108 14E 0E4351 1 GASKET ROCHESTER FUEL LEVEL GAUGE 14F 0E4352 1 GASKET ADAPTER PLATE 15 0A1492 1 CAP FUEL FILL 16 0D2670 1 NECK FUEL FILL STANDARD 4...

Страница 77: ...MOUNTING TO LOWER RADIATOR HOSE TO THERMOSTAT HOUSING 5 3 8 9 7 2 5 5 4 6 1 5 BASE 7 8 6...

Страница 78: ...ATER W WELDNUTS 3 050967 1 HOSE 5 8 ID RIA 250F 24 LG 4 0A6283 1 HOSE PREFORMED BLOCK HEATER 5 057822 4 CLAMP HOSE 8 53 1 00 6 047411 4 SCREW HHC M6 1 0 X 16 G8 8 7 022473 4 WASHER FLAT 1 4 M6 ZINC 8...

Страница 79: ......

Страница 80: ...1 2 STEEL SQ HD 19 0536210098 1 ASSEMBLY GROUNDWIRE 10 3 8 20 043107 1 SCREW HHC M8 1 25 X 25 G8 8 21 022145 1 WASHER FLAT 5 16 M8 ZINC 22 022129 1 WASHER LOCK M8 5 16 23 045771 1 NUT HEX M8 1 25 G8...

Страница 81: ......

Страница 82: ...NSULATION LH REAR 2 0F0750A 1 INSULATION LH MIDDLE 3 0F0750B 1 INSULATION LH FRONT 4 0F0750C 1 INSULATION RH FRONT 5 0F0750D 1 INSULATION RH MIDDLE 6 0F0750E 1 INSULATION RH REAR 7 0F0750F 2 INSULATIO...

Страница 83: ......

Страница 84: ...LG 29 040173 4 CLAMP HOSE 5 5 62 62 30 052250 1 TAPE FOAM 1 X 1 220 LG 31 0E4162 1 CAP RADIATOR 20 PSI 1 32 0E2671 2 RH LH SIDE AIR DUCT 3 9L MITSU 1 33 0E2673 2 TOP BOTTOM AIR DUCT 3 9L MITSU 34 0A2...

Страница 85: ......

Страница 86: ...C SCREW M4 2X16 16 023827 2 BLOCK TERM JUMPER FOR S142 542 17 022158 4 NUT HEX 10 32 STEEL 18 022152 4 WASHER LOCK 10 19 022097 3 WASHER LOCK M6 1 4 20 036934 4 SCREW PPHM 10 32 X 5 8 21 0D3633 1 DECA...

Страница 87: ......

Страница 88: ...2 25 3 125 8 049814 4 SCREW HHC M10 1 5 X 25 G8 8 9 022131 10 WASHER FLAT 3 8 M10 ZINC 10 052859 4 NUT LOCK FL M10 1 50 11 046526 6 WASHER LOCK M10 12 0E2206 1 INSERT RUBBER REDUCER 3 X 2 25 13 051756...

Страница 89: ......

Страница 90: ...5 G8 8 30 022129 8 WASHER LOCK M8 5 16 31 022145 4 WASHER FLAT 5 16 M8 ZINC 32 046579 4 SCREW SHC M8 1 25 X 60 G12 9 33 0E2463 1 GASKET THERMOSTAT CASE 34 0E2464 1 GASKET THERMOSTAT COVER 35 053667 1...

Страница 91: ......

Страница 92: ...90 D 3 NPT 5 059941 1 NIPPLE TOE 3 NPT X 8 6 0E3298 1 REDUCER 2 5 TO 3 COUPLER 7 057646C 1 FLEX EXH 2 5 X 15 44 LONG 8 0E2668 1 ELBOW EXHAUST TURBO OUTLET 9 0E3495 3 SCREW SHC M10 1 25 X 25 G12 9 10 0...

Страница 93: ......

Страница 94: ...5 10 0E4134 1 KIT EXHAUST BLANKET 3 9L VRZN 11 022145 16 WASHER FLAT 5 16 M8 ZINC 12 022129 16 WASHER LOCK M8 5 16 13 070264 3 WASHER FLAT M10 14 026073 1 PLUG STD PIPE 1 8 STEEL SQ HD 15 0C3094 1 HEA...

Страница 95: ......

Страница 96: ...1 52 0C3157L 5 INSULATION DOOR SECTION 2 53 0C3157M 2 INSULATION FRONT CORNER POST 1 54 0C3157N 2 INSULATION FRONT CORNER POST 2 55 0C3157P 4 INSULATION TOP BOTTOM SIDE BRACE 56 0C3157Q 2 INSULATION...

Страница 97: ......

Страница 98: ...TAKE OVER HEAD MODULE SIDE 60 0F0130F 4 INSULATION OVERHEAD MODULE SIDE 61 078115 131 WASHER SELF LOCKING DOME 66 0F1254 A 4 END CAP OVER HEAD MODULE SIDE 68 0C3397 2 FASTENER RATCHET 70 0F0153 A 9 SP...

Страница 99: ...5 A4 A6 2 1 TB3 PRG INPT 4 PRG INPT 5 PRG INPT 6 MLCB RUPT TANK 11 12 9 8 10 447 602 4 6 FA 14 219 183 15 220 15 220 3 4 5 2 1 R1 R2 178 0 0 178 0 0 0 A1 A3 A2 0 0 15 220 79 13 218 5 0 6 14 219 14 219...

Страница 100: ...0 56 14 15 219 220 0 1 R15 591 4 13 29 218 WIRE s 162 178 183 S1 3 590 2 49 150 A1 8 R1 9 56 56A 57 59 67 89 NON FUSED DC FUSED DC NEUTRAL FUNCTION CONTROL VR1 14 219 13 218 15 220 S16 515 0 0 0 64 6...

Страница 101: ...B 4 TB4 7 TB4 6 TB4 8 DSUB 2 DSUB 1 CON3 4 CON2 6 CON2 5 CON2 4 CON3 3 CON3 2 CON3 14 CON3 1 CON4 1 CON4 2 CON2 13 CON2 7 CON2 14 CON2 2 SENSING 5 3 S16 S15 CON4 4 CON2 10 CON4 6 19 R4 PROG RELAY 2 PR...

Страница 102: ...CY STOP BUTTON CHARGE ALT EXCITER DIODE FIELD BOOST DIODE AVR CIRCUIT BREAKER AUDIBLE ALARM AUTOMATIC VOLTAGE REGULATOR ES1 3 D1 HZ L1 D2 ES CB1 AVR AM AA AMMETER 56 56A 57 59 67 89 CONTROL BROWN SIGN...

Страница 103: ...ARD DC OUTPUT 067666C 12V OR 067666A 24V TERM BOARD AC INPUT OARD GND GROUND POST VM VOLTMETER 0 15V 12V OR 0 30V 24V TB2 TERM BOARD DC OUTPUT TB2 TERM BOARD DC OUTPUT AC HOT TB1 LEGEND AC NEUT CHASSI...

Страница 104: ...ARD PCB CIRCUIT BOARD ASSY L1 LAMP PANEL F2 FUSE 32V 12A 4A 12V OR 7A 24V FUSE 32V 12A USE 32V F1 FUSE 250V AM DC AMMETER 0 15A LEGEND L1 F1 GND TB2 2 TB1 3 TB1 2 TB1 1 TB2 3 TB2 4 TB2 1 12 AMP 32V F2...

Страница 105: ......

Страница 106: ......

Страница 107: ...T TRANSFORMER CB2 CIRCUIT BREAKER 100A AS ALTERNATOR STATOR CB1 CIRCUIT BREAKER 200A E1 TO E3 240V 120 240V 1 PHASE CUSTOMER CONNECTION E3 TO 00 E1 TO 00 120V LEGEND CT2 CB2 NB B S1 NOT USED NOT USED...

Страница 108: ...XCITER FIELD TWS TWO WIRE START EA BRUSHLESS EXCITER ARMATURE TP THERMAL PROTECTOR AUTO RESET LEGEND BRUSHLESS SERIES 4 WIRE DISPLACED PHASE WINDING VOLTAGE CODE A E1A AS 00 00 CUSTOMER CONNECTION 120...

Страница 109: ......

Страница 110: ......

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