Generac Power Systems 004810-0 Скачать руководство пользователя страница 50

48 Generac

®

Power Systems, Inc.

Section 9 – Warranty

Generac Standby Generator Sets

CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS

The California Air Resources Board (CARB) and the United States Environmental Protection Agency (EPA), together with
Generac Power Systems, Inc. (Generac), are pleased to explain the Emission Control System Warranty on your new non-road
diesel engine.* New non-road diesel engines must be designed, built and equipped to meet stringent anti-smog standards
for the state of California and the federal government. Generac will warrant the emission control system on your non-road
diesel engine for the periods of time listed below provided there has been no abuse, neglect, unapproved modification or
improper maintenance of your non-road diesel engine.

Your emission control system may include such parts as the fuel injection system and the air induction system. Also includ-
ed may be hoses, belts, connectors and other emission-related assemblies. Generac will repair your non-road diesel engine
at no cost to you for diagnosis, replacement parts and labor, should a warrantable condition occur.

MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:

Emission control systems on 1996 and later model year non-road diesel engines are warranted for five years, or 3,000 hours
of use, whichever occurs first. In the absence of an hourmeter, the said coverage is five years. If, during said warranty peri-
od, any emission-related component or system on your engine is found to be defective in materials or workmanship, repairs
or replacement will be performed by a Generac Authorized Warranty Service Facility.

PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES:

As the non-road diesel engine purchaser/owner, you are responsible for the completion of all required maintenance as list-
ed in your factory supplied Owner’s Manual. For warranty purposes, Generac recommends that you retain all receipts cov-
ering maintenance of your non-road diesel engine. However, Generac cannot deny warranty solely due to lack of receipts or
for your failure to ensure the completion of all scheduled maintenance.

As the non-road diesel engine purchaser/owner, you should, however, be aware that Generac may deny any and/or all war-
ranty coverage or responsibility if your non-road diesel engine, or a part/component thereof, has failed due to abuse, neg-
lect, improper maintenance or unapproved modifications., or the use of counterfeit and/or “grey market” parts not made,
supplied or approved by Generac.

Your engine is designed to operate on diesel fuel only. Use of any other fuel may result in your engine no longer operating in
compliance with federal or California emission requirements.

You are responsible for contacting a Generac Authorized Warranty Service Facility as soon as a problem occurs.

The

warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

Warranty service can be arranged by contacting either your selling dealer or a Generac Authorized Warranty Service Facility.
To locate the Generac Authorized Warranty Service Facility nearest you, call our toll-free number:

1-800-333-1322

IMPORTANT NOTE:

This Warranty statement explains your rights and obligations under the Emission Control System

Warranty (ECS Warranty), which is provided to you by Generac pursuant to federal and California law. See also the “Generac
Limited Warranties for Generac Power Systems, Inc.,” which is enclosed herewith on a separate sheet, also provided to you
by Generac. The ECS Warranty applies 

only

to the emission control system of your new non-road diesel engine. If there is

any conflict in terms between the ECS Warranty and the Generac Warranty, the ECS Warranty shall apply except in circum-
stances where the Generac Warranty may provide a longer warranty period. Both the ECS Warranty and the Generac describe
important rights and obligations with respect to your new non-road diesel engine.

Warranty service can be performed only by a Generac Authorized Warranty Service Facility. When requesting warranty serv-
ice, evidence must be presented showing the date of sale to the original purchaser/owner.

If you have any questions regarding your warranty rights and responsibilities, you should contact Generac at the 
following address:

ATTENTION WARRANTY DEPARTMENT

GENERAC POWER SYSTEMS, INC.

211 MURPHY DRIVE

EAGLE, WI 53119

Part 1

NOTE: This Emission Control Warranty Statement applies only to mobile (trailerized) non-road diesel engine powered 
generators (model year 2000) as follows: The EPA portion of this statement pertains to this product; The CARB portion 
of this statement pertains to this product only IF the generator size is (1) 15 kW or below OR (2) 130 kW or greater.

Содержание 004810-0

Страница 1: ...Owner s Manual Standby Generator Models 004810 0 004811 0 POWER SYSTEMS INC This manual should remain with the unit...

Страница 2: ...d This symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment Generac strongly recommends...

Страница 3: ...7 2 1 STANDBY GENERATOR INSTALLATION 7 2 1 1 NFPA Standards 8 2 1 2 Other Published Standards 8 2 2 BASIC STANDBY ELECTRIC SYSTEM 8 2 3 EMERGENCY CIRCUIT ISOLATION METHOD 8 2 4 TOTAL CIRCUIT ISOLATION...

Страница 4: ...or is installed operated and serviced in accor dance with the manufacturer s instructions and recommendations Following installation do noth ing that might render the unit unsafe or in non compliance...

Страница 5: ...generator is operating Failure to isolate the two electric system power sources from each other by such means will result in damage to the generator and may also result in injury or death to utility...

Страница 6: ...EMA MG1 22 All prototype tested models have passed three phase symmetrical short circuit test to ensure system protection and reliability 1 3 ENGINE PROTECTIVE DEVICES The standby generator may be req...

Страница 7: ...ator per formance and reliability NOTE Appropriate care should be taken in applications where extremely low ambient temperatures are possible to ensure the temperature of the diesel fuel is not allowe...

Страница 8: ...ENTS AND RECOMMENDATIONS Diesel Fuel System See Chapter 8 of Engine Generator Standby Electric Power Systems Installer s Guide and Reference Manual part 46622 1 7 GENERATOR AC LEAD CONNECTIONS The ele...

Страница 9: ...matic float and equalize control and uses an SCR to maintain proper charge voltage This type of sys tem precisely monitors the charge rate Figure 1 3 The charger is rated at 10 amps DC Figure 1 3 Typi...

Страница 10: ...MS available from the American National Standard Institute 1430 Broadway New York N Y 10018 2 2 BASIC STANDBY ELECTRIC SYSTEM Figure 2 1 shows a schematic diagram of a basic standby electric system Bo...

Страница 11: ...ungrounded devices Figure 2 2 Generator Grounding Lug typical 2 6 GENERATOR AC NEUTRAL CONNECTIONS Generac uses an UNGROUNDED AC neutral Grounding is recommended only at the main service entrance If t...

Страница 12: ...ed The resulting liquid is to be flushed with water and the area dried Lead acid batteries present a risk of fire because they generate hydrogen gas The fol lowing procedure are to be followed DO NOT...

Страница 13: ...hould be changed after 30 hours of operation The engine is equipped with a mechanical governor Make sure the governor is properly lubricated with clean engine oil 2 9 1 4 Engine Coolant Have the engin...

Страница 14: ...NICIAN MAINTENANCE FUNCTIONS 4 1 2 1 After First 30 Hours of Operation Inspect wiring Change engine crankcase oil and oil filter Inspect engine fan belts Inspect battery batteries and cables 4 1 2 2 E...

Страница 15: ...ours a Generac Authorized Service Technician should perform a system operational test 4 2 2 INSPECT BATTERY Standby generators installed with automatic transfer switches will crank and start automati...

Страница 16: ...repaired or replaced immedi ately by a Generac Authorized Service Technician 4 3 REPAIR PARTS The latter portion of this manual consist of exploded views parts lists and electrical data pertaining to...

Страница 17: ...Generac Power Systems Inc 15 Section 5 Installation Generac Standby Generator Sets Installation Diagram Drawing No 0E5195...

Страница 18: ...0 17 18 TB1 575 567 19 20 S15 0 5 4 4 4 4 D1 AVR 2 3 162 89 1 14 219 0 2 162 89 R2 CB1 162 49 D2 2 15 220 14 219 15 220 14 219 49 CABLE 15 220 14 219 15 220 89 13 218 0 0 0 0 AVR AUTOMATIC VOLTAGE REG...

Страница 19: ...ROWN RED 15 220 CABLE 15 220 14 219 89 13 218 0 0 0 0 0 56 WIRE s 4 13 29 218 0 1 R15 591 14 15 219 220 2 49 150 A1 8 R1 9 162 178 183 S1 3 590 56 56A 57 59 67 89 FUNCTION NEUTRAL FUSED DC NON FUSED D...

Страница 20: ...LCB OPEN LINE POWER GROUND RETURN GROUND RETURN PROG INPUT 8 PROG INPUT 7 PROG INPUT 5 A7 BC4 4 BC4 5 A5 A4 BC4 2 BC4 6 BC4 3 A8 567 0 0 PROG RELAY 2 PROG RELAY 1 N O COM R1 R2 N C COM R3 R4 R5 BC2 2...

Страница 21: ...WIRE s AUTOMATIC VOLTAGE REGULATOR 60Hz AUTOMATIC VOLTAGE REGULATOR 50Hz ES1 3 098426C HZ L1 MC1 R1 SW1 R2 0A4087 VARIOUS 061945 044213 070202 070042A 0C8481 070042 AA AM AVR D1 D2 ES CB1 VARIOUS 049...

Страница 22: ...C INPUT ARD GND GROUND POST VM VOLTMETER 0 15V 12V OR 0 30V 24V AC HOT TB1 LEGEND AC NEUT CHASSIS F1 FUSE 250V GND GND 1 GND GND TB 2 3 1 2 AC NEUT 2 1 L1 2 2 1 TB2 13 35 13B F2 2 13B 1 1 AM COVER GND...

Страница 23: ...EL F2 FUSE 32V 12A 4A 12V OR 7A 24V FUSE 32V 12A FUSE 32 F1 FUSE 250V AM DC AMMETER 0 15A LEGEND L1 F1 GND TB2 2 TB1 3 TB1 2 TB1 1 TB2 3 TB2 4 TB2 1 12 AMP 32V F2 0 15V 0 15A 0 30V 4A 7A 250V SLOW BLO...

Страница 24: ...22 Generac Power Systems Inc Section 6 Electrical Data Generac Standby Generator Sets Wiring Diagram 3 0L Engine Drawing No 0E2005A...

Страница 25: ...Generac Power Systems Inc 23 Section 6 Electrical Data Generac Standby Generator Sets Electrical Schematic 3 0L Engine Drawing No 0E2006A...

Страница 26: ...8 TO RADIATOR 19 DRAIN 20 23 20 20 TO FUEL FILTER 20 21 41 11 20 To Fuel 42 40 33 39 32 6 31 12 29 51 37 38 47 52 1 TO OIL 15 34 TO STARTER 51 14 48 52 53 36 PAN 44 46 45 24 Generac Power Systems Inc...

Страница 27: ...L 24 030340 30 HOSE 1 4 ID SAE 30R7 25 047411 1 SCREW HHC M6 1 0 X 16 G8 8 26 022473 1 WASHER FLAT M6 1 4 ZINC 27 055414 1 LUG SLDLSS 2 8 X 17 64 CU 28 026850 1 WASHER SHAKEPROOF EXT 1 4 STL 29 022097...

Страница 28: ...2 43 9 47 37 12 25 67 19 51 52 22 55 5 5 56 19 55 5 54 62 27 28 53 17 66 56 55 52 20 51 24 67 20 19 21 55 5 5 49 19 49 58 60 59 18 32 33 77 78 83 29 that require insulation Secure as shown 48 39 64 15...

Страница 29: ...DUCT REAR TOP 40 0C4375R 1 INSULATION FRONT DUCT ITEM PART NO QTY DESCRIPTION 41 0A5035A 48 SELF ADHESIVE HANGER 3 4 43 0C4375S 2 INSULATION DUCT BOTTOM 44 0C4375J 1 INSULATION DUCT FRONT PANEL 45 0C4...

Страница 30: ...28 Generac Power Systems Inc Section 7 Exploded Views and Parts Lists Generac Standby Generator Sets Tank Drawing No 0E5125...

Страница 31: ...FUEL LEVEL GAUGE 14F 0E4352 1 GASKET ADAPTER PLATE 15 0A1492 1 CAP FUEL FILL 16 0D2670 1 NECK FUEL FILL STANDARD 4 17 063831 1 PLUG STD PIPE 1 25 NPT STEEL SQ HD 18 021178 1 VENT OEM 2 NPT 19 0A7238 1...

Страница 32: ...ENSOR 8 UNTIL CONTACT 1 2 TO 3 4 TURN AND TIGHTEN NUT CAUTION TO ENGINE FLYWHEEL HOUS 8 8 36 42 42 8 8 35 37 32 31 30 28 26 9 2 46 1 20 19 27 21 3 3 11 10 2 6 7 5 1 34 17 20 9 TO ENGINE FLYWHEEL 4 22...

Страница 33: ...73 2 WASHER FLAT 1 4 M6 ZINC 28 068406 3 SCREW HHC M12 1 75 X 60 G10 9 29 070274 1 KEY SQ 3 8 X 2 3 4 STEEL ITEM PART NO QTY DESCRIPTION 30 087271 1 ASSEMBLY EXCITER 1 25 STACK 31 068404 1 EXCITER FIE...

Страница 34: ...6 30 2 18 29 34 27 18 36 18 MOUNTING BASE RIGHT RAIL 14 16 C TO HOSE RADIATOR LOWER LOWER RADIATOR HOSE TURBO CHARGED 21 TO OIL COOLER 35 6 12 23 5 21 Overflow Drain 1 21 TO A 16 RADIATOR 11 24 DRAIN...

Страница 35: ...D 30 LONG 24 033437 1 SPACER 41 X 75 X 56 STL ZNC 25 046627 1 CAP RADIATOR 26 084918A 1 HEATER ENG 1000W 120V 27 084427 1 BRACKET HEATER W WELDNUTS 28 047411 4 SCREW HHC M6 1 0 X 16 G8 8 29 022097 4 W...

Страница 36: ...2 NPT X 9 BLK IRON 5 039253 4 SCREW HHC M8 1 25 X 20 G8 8 6 052858 4 NUT LOCK FL M8 1 25 7 058943H 1 FLEX EXH 2 X 16 8 059939 1 RAIN CAP 2 37 I D 9 0E5097 1 BLANKET MUFFLER 3 0L VERIZON 7 3 6 5 2 2 1...

Страница 37: ...N 19 057759 1 ELBOW RUBBER 90 2 5 ID 20 042561 1 CLAMP HOSE SIZE 36 21 057822 2 CLAMP HOSE SIZE 8 22 064948 1 REDUCER RUBBER 5 8 TO 1 2 23 039294 2 CLAMP HOSE 44 2 31 3 25 24 0D2324 1 LABEL HOT TURBO...

Страница 38: ...E DESCRIPTION 29 WIRE 27 32 ALT 1 1 2 UP TO 4 0 500kcmil 28 150 250A FD 3 POLE 1 2 4 0 500kcmil Al 1 2 3 0 500kcmil Cu 29 275 IN LBS 228 IN LBS SCREW TORQUE 31 CABLE 28 31 17 3 600V 25 WIRE SIZE RANGE...

Страница 39: ...022287 4 SCREW HHC 1 4 20 X 3 4 G5 22 058318 2 TRANSFORMER CURRENT 150 5 23 022145 4 WASHER FLAT M8 5 16 ZINC 24 022129 4 WASHER LOCK M8 5 16 25 022259 4 NUT HEX 5 16 18 STEEL 26 022142 4 SCREW HHC 5...

Страница 40: ...NE OIL SUPPLY TO TURBO HOSE FITTING TO RADIATOR 12 52 43 44 41 45 18 17 48 40 16 33 2 23 7 5 6 22 17 18 47 34 36 CONNECTION 1 1 30 29 46 16 11 50 TO UPPER RADIATOR 35 18 39 20 38 21 18 20 38 Generac P...

Страница 41: ...9 0C3759 1 ADAPTER THERMOSTAT 3L HA 30 031919 1 PLUG STD PIPE 3 8 COUNTERSUNK 31 035606 1 SENSOR HI COOLANT SHUTDOWN 32 053667 1 SENDER WATER TEMP 33 0E0561 1 ASSYEMBLY WATER LEVEL SENSOR C E PL 34 02...

Страница 42: ...40 Generac Power Systems Inc Section 7 Exploded Views and Parts Lists Generac Standby Generator Sets Control Panel Drawing No 0E5158...

Страница 43: ...215005 NOT SHOWN 43 0D3243 1 CBL ASSY RS485 E PNL W SEALED 44 0D3471 2 DECAL COVER DEUTSCH RECT ITEM PART NO QTY DESCRIPTION 45 0D3471 2 DECAL COVER DEUTSCH RECT ELECTRONIC GOVERNOR HARNESS IF EQUIPPE...

Страница 44: ...FRM M6 1X16 N WA Z JS 13 0C3433A 2 CLAMP BAND 2 5 14 022129 15 WASHER LOCK M8 5 16 15 022145 12 WASHER FLAT 5 16 ZINC 16 039253 3 SCREW HHC M8 1 25 X 20 G8 8 18 042907 12 SCREW HHC M8 1 25 X 16 G8 8 1...

Страница 45: ...ET AIR DUCT RH SIDE 3 0A6983 1 BRACKET AIR DUCT LH SIDE 4 022413 4 SCREW HHC 1 4 20 X 1 G5 5 022097 8 WASHER LOCK M6 1 4 6 022473 8 WASHER FLAT 1 4 ZINC 7 024655 4 SCREW HHTT 1 4 20 X 1 CZ 1 5 4 6 7 5...

Страница 46: ...10 32 14 0E1779 1 ASSY GOVERNOR CONTROLLER 15 0C7237 1 BRACKET ACTUATOR 16 045757 4 SCREW HHC M6 x 1 0 x 25 17 080534 2 CLEVIS 10 32 18 0D2244M 1 ASSY MAGPICKUP 3 8 24 MALE 19 074908 4 SCREW HHTT M5...

Страница 47: ...Generac Power Systems Inc 45 Section 8 Notes Generac Standby Generator Sets...

Страница 48: ...46 Generac Power Systems Inc Section 8 Notes Generac Standby Generator Sets...

Страница 49: ...Generac Power Systems Inc 47 Section 8 Notes Generac Standby Generator Sets...

Страница 50: ...anty coverage or responsibility if your non road diesel engine or a part component thereof has failed due to abuse neg lect improper maintenance or unapproved modifications or the use of counterfeit a...

Страница 51: ...time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by Generac according to Subsection...

Страница 52: ...l maintenance i e tune ups associated part s adjustments loose leaking clamps installation and start up 4 Use of Non Generac replacement part s will void the warranty in its entirety 5 Any failure cau...

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