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Generac Power Systems 004614-1 Скачать руководство пользователя страница 46

44 Generac

®

Power Systems, Inc.

Appendix 3 — Exploded Views and Parts Lists

QUIETPACT™ 65D Recreational Vehicle Generator
Cooling System – Drawing No. D2360

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Содержание 004614-1

Страница 1: ...POWER SYSTEMS INC Owner s Manual and Installation Instructions Liquid cooled Recreational Vehicle Generator Model 004614 1 QUIETPACT 65D...

Страница 2: ...er and safe use of the vehicle and its equipment and for the safety of all vehicle occupants Before using this equipment we strongly recommend that the operator read this manual and thoroughly under s...

Страница 3: ...8 Engine Coolant 14 3 9 Major Service Manual 14 3 10 Drive Belt 14 3 11 Exercising the Generator 14 3 12 Out of Service Procedure 14 3 12 1 Removal From Service 14 3 12 2 Return to Service 15 3 13 Se...

Страница 4: ...tor compartment must be completely vapor sealed from the vehicle interior There must be no possi bility of exhaust fumes entering the vehicle interi or Never operate this equipment with a leaking or...

Страница 5: ...S For fire safety the generator must be installed and maintained properly Installation must always comply with NFPA 70 latest edition National Electrical Code Article 551 and NFPA 1192 lat est edition...

Страница 6: ...R IDENTIFICATION Model 004614 1 QUIETPACT 65D 1 2 Pole 30 amp Circuit Breaker 2 Hourmeter 3 Oil Fill Opening and Plug 4 Oil Dipstick 5 Engine Start Stop Switch 6 14 amp Fuse 7 Engine Preheat Switch 8...

Страница 7: ...lts times amps to obtain watts volts x amps watts Some electric motors require more watts of power or amps of current for starting than for continuous operation 1 3 SAFETY Before attempting to use the...

Страница 8: ...e been operated with a chromate base rust inhibitor must be chemically cleaned before adding eth ylene glycol base antifreeze Using any high sil icate antifreeze boosters or additives will also cause...

Страница 9: ...es a method of turning OFF the generator s 230 volt AC output to the vehicle circuits The QUIETPACT 65D has two 30 amp breakers NOTE Refer to Section 1 4 Generator AC Connection System Page 5 Individu...

Страница 10: ...enter the vehicle The generator engine releases DEADLY carbon monoxide gas through its exhaust system This dangerous gas if breathed in sufficient concen trations can cause unconsciousness or even dea...

Страница 11: ...the user control panel Applying electrical loads in excess of the unit s rated capacity may trip the line breaker or cause the engine generator to shut down To avoid overloading add up the wattage of...

Страница 12: ...nimize oil consumption and maxi mize engine performance During this 25 hour break in period observe the following rules Run the unit at varying electrical loads to help seat the engine piston rings pr...

Страница 13: ...and fully seat the T handle then remove it again The oil level should be at the dipstick Full mark 4 If necessary remove the oil fill plug and slowly add oil until it reaches the dipstick FULL mark DO...

Страница 14: ...llows see Figure 3 3 1 Place the unit above a noncombustable surface and ensure that the generator exhaust piping is cool 2 Remove the two screws holding the spark arrestor access plate to the rear fl...

Страница 15: ...ion checked by a Generac Authorized Service Dealer NOTE Servicing of the battery is to be performed or supervised by knowledgeable personnel accord ing to the required precautions Keep unautho rized p...

Страница 16: ...uth to siphon coolant from the radiator recovery bottle or any container Wash your hands thoroughly after handling Never store used antifreeze in an open contain er because animals are attracted to th...

Страница 17: ...O NOT USE TAP WATER IN THE BATTERY Recharge the battery to 100 percent state of charge or if defective replace the battery 3 Clean and wipe the entire generator 4 Reconnect the battery Observe battery...

Страница 18: ...ERY 100 H M Coolant level X AFTER 25 H BREAK IN D BEFORE USE Coolant X EVERY 500 H Y Enclosure louvers X X EVERY 250 H 6 M EXHAUST Exhaust system X EVERY 100 H M Retorque Exhaust Manifold X EVERY 750...

Страница 19: ...PART II INSTALLATION INSTRUCTIONS ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION...

Страница 20: ...ipment is carried out by a Generac Authorized Service Dealer The engine exhaust fumes contain carbon monox ide which can be DEADLY This dangerous gas if breathed in sufficient concentrations can cause...

Страница 21: ...conductor If the vic tim is unconscious apply first aid and get immediate medical help Never wear jewelry when working on this equip ment Jewelry can conduct electricity resulting in electric shock or...

Страница 22: ...ion are available from the sources indicated 1 NFPA 1192 Standard for Recreational Vehicles replaces ANSI A119 2 NFPA 501C available from the National Fire Protection Association Batterymarch Park Qui...

Страница 23: ...LIFTING EYE ACCESS COVER MOTE CONNECTION KNOCKOUT 291 5 11 48 376 5 14 82 567 22 32 OVER SCREWS 516 5 20 33 6 61 37 6 5 42 BATTERY CONNECTION POSITIVE BATTERY CONNECTION NEGATIVE 26 1 02 371 14 61 421...

Страница 24: ...consist of a 1 1 2 inch square 11 gauge steel tubing OR b 1 1 2 inch 11 gauge angle iron The generator can be installed so that it sits on top of the horizontal support tubing if the vehicle design p...

Страница 25: ...Generac rec ommends that the compartment be constructed of 1 2 inch thick plywood not strandboard with the floor made of a double thickness of 1 2 inch ply wood having the grain of the wood at cross...

Страница 26: ...rs and liquids and will become a fire hazard Using a combination of sound insulating materials can often reduce noise more effectively than a sin gle material For example a sheet of lead or visco elas...

Страница 27: ...igure 2 6 Engine exhaust and cooling air outlets Generator cooling air inlet and front service door Four holes for passage of generator mounting bolts See Section 2 1 4 Page 23 Rear service door Fuel...

Страница 28: ...the radiator then dis charges that air out the bottom see Figure 2 7 Figure 2 7 Airflow Through Engine Generator 2 3 2 COOLING AIR INLET OPENINGS The minimum size of the air inlet opening whether the...

Страница 29: ...hes 1 218 75 cm2 2 3 4 TESTING THE INSTALLATION Generac recommends testing the installation to be sure adequate cooling airflow is available to the unit before placing the unit into service If the uni...

Страница 30: ...el supply line into the vehicle engine fuel supply line If this is done the generator will be starved of fuel when both engines are operating at the same time Also while the vehicle engine is not run...

Страница 31: ...3 5 mm 1 32 inches Nominal pipe diameter of 1 5 16 1 31 will fit snuggly inside and 1 3 8 muffler clamp will hold in place 2 5 2 EXHAUST SYSTEM SAFETY Maintain a clearance of at least 3 inches 76 mm b...

Страница 32: ...and the green ground wire through approved flexible conduit to the electrical junction box on the compartment wall If a flexible metal conduit is used between the gener ator and the compartment juncti...

Страница 33: ...generator compartment for the passage of wiring and conduit must be sealed and made vapor tight NOTE Use a high quality silicone rubber base sealant or other approved method such as explosion proof f...

Страница 34: ...accessories as well as to start the generator you may need a battery with a larger capacity 2 7 2 BATTERY CABLES Using battery cables that are too long or too small in diameter may cause a drop in vol...

Страница 35: ...tal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of the battery Disconnect any charging source prior to connecting or disconnecting batt...

Страница 36: ...generator s line breakers to their OFF or open position 2 Refer to Part I Section 2 4 Starting the Generator Page 8 for cranking and starting instructions The engine may require more cranking for init...

Страница 37: ...is properly and safely installed ELECTRICAL CONNECTIONS Connections comply with local code requirements and all National Electrical Codes Junction box is properly installed Wiring meets all standards...

Страница 38: ...ve fuel pump FP 2 Repair or replace fuel pump 3 Plugged fuel filter or fuel line 3 Clean or replace fuel filter or line 4 Water in fuel 4 Drain fuel system and refill 5 Improper preheat 5 Preheat unit...

Страница 39: ...Appendix 2 Electrical Data QUIETPACT 65D Recreational Vehicle Generator Electrical Schematic Drawing No 0D5037 A Generac Power Systems Inc 37...

Страница 40: ...38 Generac Power Systems Inc Appendix 2 Electrical Data QUIETPACT 65D Recreational Vehicle Generator Wiring Diagram Drawing No 0D5036 A...

Страница 41: ...Generac Power Systems Inc 39 Appendix 2 Electrical Data QUIETPACT 65D Recreational Vehicle Generator Wiring Diagram Drawing No 0D5036 A...

Страница 42: ...40 Generac Power Systems Inc Appendix 3 Exploded Views and Parts Lists QUIETPACT 65D Recreational Vehicle Generator Engine Alternator Drive and Starter Assembly Drawing No 0D5057 A...

Страница 43: ...GUARD FLYWHEEL 25 068485 4 HHCS M12 1 25 X 20MM 26 051769 6 WASHER SPLIT LK M12 27 0C4537 2 ENGINE BRACKET 28 022304 2 FLAT WASHER 29 023316 1 13 X 4 HHCS 30 049451 1 FENDER WASHER 7GA 31 042633 1 HH...

Страница 44: ...GROMMET 1 8 X 13 32 8 070936E 4 VIBRATION MOUNT 9 0C6721 1 GASKET CLEANOUT 10 0C6722 1 PLATE CLEANOUT 11 042907 8 HHCS M8 1 25 X 16 12 022129 8 WASHER SPLIT LK M8 13 022097 3 WASHER SPLIT LK 1 4 M6 I...

Страница 45: ...1 0C5531 1 INSULATION LIFTING LUG COVER 12 0C4986 1 COVER ACCESS LIFT 13 0C4987 1 COVER RADIATOR FILL 14 0C5091 1 COVER ACCESS ELECTRICAL 15 0C6362 1 GASKET ELECTRICAL ACCESS 16 0D7176 33 WASHER SELF...

Страница 46: ...44 Generac Power Systems Inc Appendix 3 Exploded Views and Parts Lists QUIETPACT 65D Recreational Vehicle Generator Cooling System Drawing No D2360...

Страница 47: ...Belt 27 0C5108 1 Filler Neck Assembly Radiator Remote 28 0C6236 1 Hose Tee 29 0C7384 1 Coupling Hose 30 0C5543 1 Hose Radiator Lower 31 0C4460 1 Hose Water Pump Lower 32 0C4845 1 Hose Top 33 0C5544 1...

Страница 48: ...NNECTION ITEM PART NO QTY DESCRIPTION 19 022985 4 WASHER FLAT 6 20 0C6359 1 GASKET ELECTRICAL ENCLOSURE 21 0D2021G 1 WIRE ASSEMBLY 32 22 0D2021F 1 WIRE ASSEMBLY 22 23 0D2021D 1 DIODE ASSEMBLY 24 0D202...

Страница 49: ...9 035685 4 HOSE CLAMP 28 10 0C4878 1 OUTLET EXHAUST FLEX 11 0C6243 1 GASKET EXHAUST OUTLET 12 0C6244 1 PLATE EXHAUST OUTLET 13 039288 2 HHCS M8 1 25 X 55 14 071956 2 WASHER VIBRATION ISOLATOR ITEM PA...

Страница 50: ...her Flat M6 10 040173 2 Hose Clamp 11 028414A 1 1 8 NPT x 1 4 Barbed Straight Fitting 12 0C7649 3 Hose Clamp 7 8 3 8 13 047411 1 HHCS M6 1 00 x 16 14 0C7968 1 Hex Nut 3 8 16 Brass 15 022237 1 Washer S...

Страница 51: ...1 BOX ENGINE CONTROL ITEM PART NO QTY DESCRIPTION 16 0C5096 1 FRAME CONTROL PANEL 17 0D4372 1 PLUG OIL FILL 18 0C3971B 1 DIPSTICK ASSEMBLY 19 0C4883 1 HOSE DIPSTICK TUBE 20 0C4884 1 HOSE FILLER TUBE...

Страница 52: ...PART NO QTY DESCRIPTION 1 0709390232 1 CAMSHAFT ASSEMBLY 2 0709390233 1 CAMSHAFT GEAR 3 0709390195 1 KEY 4 0709390234 1 GEAR 5 0709390235 3 SPACER 6 0709390236 1 BALL BEARING 7 0709390237 1 SLIDER ITE...

Страница 53: ...9390108 1 BUSHING 11 0709390109 1 BUSHING STANDARD 0709390110 1 0 25MM U S BUSHING 0709390111 1 0 50MM U S BUSHING 12 0709390112 1 BALL BEARING 13 0709390113 1 EXPANSION PLUG 14 0709390114 1 BALL BEAR...

Страница 54: ...XHAUST VALVE 7 0709390152 3 VALVE GUIDE SEAL EXHAUST 0709390153 3 VALVE GUIDE SEAL INTAKE 8 0709390154 6 SPRING 9 0709390155 6 RETAINER 10 0709390156 12 KEY 11 0709390157 6 CAP 12 0709390158 1 CYLINDE...

Страница 55: ...05 3 STANDARD BEARING 070939 206 AR 0 25MM U S BEARING 070939 207 AR 0 50MM U S BEARING 13 070939 208 2 THRUST WASHER 14 070939 204 2 BOLT 15 070939 210 1 BOLT 16 070939 214 3 STANDARD PISTON ASSEMBLY...

Страница 56: ...GEAR ASSEMBLY 2 0709390252 1 SPRING 3 0709390251 1 THRUST WASHER 4 0709390253 1 ROTOR 5 0709390254 1 OIL PUMP COVER 6 0709390255 AR 0 10MM SHIM 0709390532 AR 0 15MM SHIM 0709390533 AR 0 20MM SHIM 070...

Страница 57: ...SCRIPTION 1 070939 170 1 ROCKER ARM ASSEMBLY INCLUDES ALL COMPONENTS SHOWN BELOW 2 070939 171 3 INTAKE ROCKER ARM 3 070939 172 3 EXHAUST ROCKER ARM 4 070939 174 6 NUT 5 070939 173 6 STUD 6 070939 175...

Страница 58: ...2 0709390329 1 TUBING 13 0709390330 1 CLAMP ITEM PART NO QTY DESCRIPTION 14 0709390331 1 BOLT 16 0709390332 3 GLOW PLUG 17 0709390333 1 CONNECTOR 18 0709390334 1 GASKET 19 0709390335 1 COVER ALL MODEL...

Страница 59: ...ED FITTING 11 030096 2 1 8 NPT X 3 16 BARBED STRAIGHT FITTING ITEM PART NO QTY DESCRIPTION 12 068736 275MM HOSE 3 16 SAE 30R2 13 068736 240MM HOSE 3 16 SAE 30R2 14 074823 4 HOSE CLAMP 15 074819 1 FUEL...

Страница 60: ...58 Generac Power Systems Inc Appendix 3 Exploded Views and Parts Lists QUIETPACT 65D Recreational Vehicle Generator 1 0 Liter Diesel Timing and Governor Drawing No 082067 B...

Страница 61: ...29 0709390292 1 COTTER PIN 30 0709390313 1 SPRING 31 0709390293 1 SPRING 32 0709390294 1 ARM 33 0709390295 1 O RING 34 0709390291 1 SNAP RING 35 0709390302 1 BRACKET 36 0709390271 3 BOLT 37 070939030...

Страница 62: ...COVER GASKET ITEM PART NO QTY DESCRIPTION 18 070939 184 1 ROCKER COVER 19 070939 185 1 OIL STOPPER 20 070939 186 1 SCREEN 22 070939 168 1 GASKET 23 070939 187 3 NUT 24 070939 188 1 CAP 25 070939 189 1...

Страница 63: ...62 ITEM PART NO QTY DESCRIPTION 1 0709390265 1 WATER PUMP ASSEMBLY 2 0709390266 1 PLUG 3 0709390267 1 THERMOSTAT 4 0709390268 1 SPRING 5 0709390269 3 GASKET 6 0709390270 1 SET PLATE 7 0709390271 1 BOL...

Страница 64: ...62 Generac Power Systems Inc Appendix 4 Notes QUIETPACT 65D Recreational Vehicle Generator...

Страница 65: ...Generac Power Systems Inc 63 Appendix 4 Notes QUIETPACT 65D Recreational Vehicle Generator...

Страница 66: ...non road diesel engines rated under 19 kW first sold in all other states the applicable warranty period is two 2 years or 1 500 hours whichever comes first If any emission related part on your engine...

Страница 67: ...repairs and must be provided without charge to the owner Such use will not reduce the warranty obligations of GENERAC Add on or modified parts may not be used for maintenance or war ranty repairs Suc...

Страница 68: ...ollars U S payment upon return of the failed belt or pul ley by the original purchaser owner For subsequent purchaser owner this drive train warranty shall cover belt and pulley part s ONLY labor not...

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