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GEMÜ R639 eSyStep
Positioner (Code S0)

9 Installation in piping

NOTICE

Tools

▶

The tools required for installation and assembly are not

included in the scope of delivery.

●

Use appropriate, functional and safe tools.

1. Ensure the product is suitable for the relevant application.
2. Check the technical data of the product and the materials.
3. Keep appropriate tools ready.
4. Wear appropriate protective gear, as specified in the plant

operator's guidelines.

5. Observe appropriate regulations for connections.
6. Have installation work carried out by trained personnel.
7. Shut off plant or plant component.
8. Secure plant or plant component against recommission-

ing.

9. Depressurize the plant or plant component.
10. Completely drain the plant (or plant component) and let it

cool down until the temperature is below the media vapor-

ization temperature and cannot cause scalding.

11. Correctly decontaminate, rinse and ventilate the plant or

plant component.

12. Lay piping so that the product is protected against trans-

verse and bending forces, and also from vibrations and

tension.

13. Only install the product between matching aligned pipes

(see chapters below).

9.2 Installation position

The installation position of the product is optional.

9.3 Installation with butt weld spigots

Fig. 1: Butt weld spigots

1. Carry out preparations for installation (see chapter "Pre-

paring for installation").

2. Adhere to good welding practices!
3. Remove actuator

A

(see chapter "Removing the actuator").

4. Weld the body of the product in the piping.
5. Allow butt weld spigots to cool down.
6. Mount actuator

A

(see chapter "Mounting the actuator").

7. Re-attach or reactivate all safety and protective devices.
8. Flush the system.

9.4 Installation with threaded sockets

Fig. 2: Threaded socket

NOTICE

Sealing material

▶

The sealing material is not included in the scope of deliv-

ery.

●

Only use appropriate sealing material.

1. Keep thread sealant ready.
2. Carry out preparations for installation (see chapter "Pre-

paring for installation").

3. Screw the threaded connections into the pipe in accord-

ance with valid standards.

4. Screw the body of the product onto the piping using ap-

propriate thread sealant.

5. Re-attach or reactivate all safety and protective devices.

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Содержание R639

Страница 1: ...GEM R639 eSyStep Positioner Code S0 Motorized diaphragm valve Operating instructions EN further information webcode GW R639...

Страница 2: ...ing copyrights or industrial property rights are expressly reserved Keep the document for future reference GEM Gebr M ller Apparatebau GmbH Co KG 05 02 2021 www gemu group com 2 63 GEM R639 eSyStep Po...

Страница 3: ...union ends 23 9 6 Installation with solvent cement sockets 23 9 7 Installation with flare connection 23 10 Electrical connection 24 11 Specific data IO Link pin 6 26 11 1 Operation on IO Link 26 11 2...

Страница 4: ...finition of terms Working medium The medium that flows through the GEM product Diaphragm size Uniform seat size of GEM diaphragm valves for different nominal sizes 1 5 Warning notes Wherever possible...

Страница 5: ...nnel Prior to commissioning 1 Transport and store the product correctly 2 Do not paint the bolts and plastic parts of the product 3 Carry out installation and commissioning using trained personnel 4 P...

Страница 6: ...ctrical position in dicator is standard The self locking actuator holds its posi tion in a stable manner when idle and in the event of power supply failure 3 4 Function The product controls or regulat...

Страница 7: ...VDF 20 PP H natural N5 6 Diaphragm material Code NBR 2 FKM 4 EPDM 29 PTFE EPDM one piece 54 7 Voltage Frequency Code 24 V DC C1 8 Control module Code Positioner S0 Positioner configured for emergency...

Страница 8: ...ure applied on one side of a closed valve Sealing at the valve seat and atmospheric sealing is ensured for the given values Information on operating pressures applied on both sides and for high purity...

Страница 9: ...e can vary depending on the diaphragm material and dur ation of use 6 4 Product compliance Pressure Equipment Dir ective 2014 68 EU Machinery Directive 2006 42 EU FDA USP Class VI depending on version...

Страница 10: ...duty At least 500 000 switching cycles at room temperature and permissible duty cycle Duty cycle Control module Positioner code S0 S5 S6 Open Close duty 0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70 8...

Страница 11: ...nput voltage 24 V DC Logic level 1 15 3 V DC Logic level 0 5 8 V DC Input current typically 0 5 mA 6 8 3 Analogue output signals Control module Positioner code S0 S5 S6 6 8 3 1 Actual value Output sig...

Страница 12: ...te OnRequestData 2 Byte Min cycle time 20 ms eSyStep positioner code S0 S5 S6 Vendor ID 401 Device ID 1906801 eSyStep positioner code S0 S5 S6 Product ID eSyStep Positioner code S0 S5 S6 ISDU support...

Страница 13: ...CT A2 MG DN Actuator version A A1 A2 B B1 B2 10 12 0C 203 5 39 0 33 2 59 4 81 0 133 5 15 0C 203 5 39 0 33 2 59 4 81 0 133 5 20 0C 203 5 39 0 33 2 59 4 81 0 133 5 Dimensions in mm MG diaphragm size CT...

Страница 14: ...116 0 32 5 70 0 82 0 150 0 20 1A 298 0 116 0 32 5 70 0 82 0 150 0 25 1A 298 0 116 0 32 5 70 0 82 0 150 0 25 32 1A 306 0 124 0 32 5 70 0 82 0 150 0 Dimensions in mm MG diaphragm size CT A H1 see body d...

Страница 15: ...nnection type Code 7 Union end with insert socket DIN 2 Connection type Code 1 Threaded socket DIN ISO 228 L1 L2 D d R H1 H MG DN Connection type code 71 Material code2 1 20 5 N5 1 20 5 N5 1 20 5 N5 R...

Страница 16: ...de 78 Union end with insert for IR butt welding DIN 2 Valve body material Code 5 PP reinforced Code 20 PVDF Code N5 PP H natural 7 2 3 Union end code 33 L1 L2 D d R H1 H MG DN Connection type code 331...

Страница 17: ...socket DIN ISO 228 2 Valve body material Code 1 PVC U grey Code 5 PP reinforced Code 20 PVDF 7 2 5 Solvent cement socket code 2 L t H H1 D MG DN Connection type code1 Material code2 D t H H1 L 10 12...

Страница 18: ...81 Material code 202 L H H1 d s c c1 10 15 134 41 16 20 1 9 31 37 Dimensions in mm MG diaphragm size 1 Connection type Code 28 Spigot for IR butt welding BCF 2 Valve body material Code 20 PVDF Dimensi...

Страница 19: ...38 1 10 0 26 5 40 0 62 0 5 5 20 134 0 44 5 15 0 26 5 40 0 62 0 5 5 Dimensions in mm MG diaphragm size 1 Connection type Code 75 Flare connection with PVDF union nut 2 Valve body material Code N5 PP H...

Страница 20: ...7 4 Mounting plate HM 62 40 5 5 MG DN HM 10 12 5 0 15 4 5 20 4 5 Dimensions in mm MG diaphragm size www gemu group com 20 63 GEM R639 eSyStep Positioner Code S0 7 Dimensions...

Страница 21: ...lvents chemicals acids fuels or similar fluids in the same room as GEM products and their spare parts 9 Installation in piping 9 1 Preparing for installation WARNING The equipment is subject to pressu...

Страница 22: ...ainst trans verse and bending forces and also from vibrations and tension 13 Only install the product between matching aligned pipes see chapters below 9 2 Installation position The installation posit...

Страница 23: ...same way 10 Reactivate all safety and protective devices 9 6 Installation with solvent cement sockets NOTICE The solvent cement is not included in the scope of deliv ery Only use suitable solvent cem...

Страница 24: ...nection X1 1 3 2 6 5 4 7 pin plug Binder type 693 Pin Signal name 1 Uv 24 V DC supply voltage 2 GND 3 Digital input 1 4 Digital input 2 5 Digital input output 6 Digital output IO Link 7 n c Connection...

Страница 25: ...figured for emergency power supply module Digital input 1 Off Open Closed Safe On Ini tialization Initialization Initialization Digital input 2 Off Open Closed Safe On Ini tialization Off Safe On Dig...

Страница 26: ...via USB master with galvanic isolation Basics When operating the product on a PLC control unit a parameterization via a USB IO Link master is possible at the same time In this case a galvanically iso...

Страница 27: ...als to the product can res ult in excessive compensating currents These can damage the USB interface of the laptop the connected peripheral devices or the USB IO Link master Connection 1 Connect pin 3...

Страница 28: ...s a ground loop and no unexpected high currents can occur via pin 3 L which can damage the master 1 2 3 4 5 24V GND 24V GND 1 2 3 4 5 6 CQ 1 2 3 4 5 L PE PE 7 A C B Item Name A eSyStep B Supply voltag...

Страница 29: ...d Start initialization 2 0 No initialization 1 Start initialization Locate 3 0 Off 1 On Setpoint analog 8 23 Setpoint in the range 0 1000 Device Master Name Bit Values Valve position Open 0 0 Process...

Страница 30: ...interface Local user interface 0 unlocked 1 locked 0x0D 0 RO Profile characteristics Supported Device Profile IDs Common Application Profile IDs Function Class IDs 0x8000 Device Ident Objects 0x8002 P...

Страница 31: ...Configure digital in put 2 0 0 Off 1 Open 2 Close 3 Safe On 4 Init 0x4C 1 R W Function digital in output 1 In output 1 Configure digital in puts outputs 2 0 Output open 1 Output close 2 Output error 3...

Страница 32: ...Request valve posi tion CLOSED 100 10 0 30 970 3 0 97 0 3 RO Open real Real valve position OPEN 0 4095 4 RO Close real Real valve position CLOSED 0 4095 0x53 1 RO Initialized positions Open Analog va...

Страница 33: ...to 100 0 0xB6 1 R W Stroke limiter Max pos Stroke limiter valve position OPEN 1000 Min Pos to 1000 Min Pos to 100 0 2 R W Min pos Stroke limiter valve position CLOSED 0 0 to Max Pos 0 0 to Max Pos 0x...

Страница 34: ...ngs Except the index 0x90 settings Drive Sets these are not reset 11 4 2 Data storage index Changes to the parameters are stored in the IO Link master with the Data storage index parameter and restore...

Страница 35: ...torage of parameter data in the IO Link master Local parameterization 0 Enable local parameterization 1 Block local parameterization Local user interface 0 Enable local user interface 1 Block local us...

Страница 36: ...s data without IODD Index Sub Index Off set Access Rights Length Index name Parameter Type Values 0x0F 0 0 RO 3 byte ProcessData Output Descriptor ArrayT 0x00 0x04 0x01 Description of parameter values...

Страница 37: ...with the 2 digit version number of the basic assembly and the 2 digit version number of the OPEN CLOSED or positioner assembly Index Sub Index Off set Access Rights Length Index name Parameter Type Va...

Страница 38: ...ndex Sub Index Off set Access Rights Length Index name Parameter Type Values 0x24 0 0 RO 1 byte Device Status uint 8 0 2 4 Description of parameter values Index name Parameter Values Description Devic...

Страница 39: ...ze used 0 size 0 1 size 1 2 size 2 11 4 19 Function digital inputs The functions of the digital inputs can be configured with the Function digital inputs parameter Index Sub In dex Off set Access Righ...

Страница 40: ...arameter Error Action index 0x4F see Error Action 4 Init Input can be used as an initialization input Input 2 0 Off Input without function 1 Open In case of the corresponding signal the actuator moves...

Страница 41: ...tion of Open depends on the setting of the parameter Position Feedback index 0x51 see Actuator po sition feedback page 45 and a correct initialization 1 Output Close Signal is output with the correspo...

Страница 42: ...lization 2 Output Error Only output error detection 3 Output Error Warning Output error and warnings 11 4 22 Logic digital inputs outputs The inputs and outputs can be inversed with the Logic digital...

Страница 43: ...ex Off set Access Rights Length Index name Parameter Type Default Values 0x4F 1 0 R W 2 bits Error action Error action uint 8 2 0 1 2 2 0 R W 10 bits Error time uint 16 1 0 1s 1 1000 0 1s to 100s Desc...

Страница 44: ...ngs Inversion of LED col ours 0 Standard LEDs Close green and Open yellow not in versed 1 Inversed LEDs Close yellow and Open green inversed On site initialization 0 Enabled On site initialization see...

Страница 45: ...970 3 0 97 0 Request valve position CLOSED Open real 0 4095 Real valve position OPEN Close real 0 4095 Real valve position CLOSED 11 4 26 Initialized positions The analog values of the initialized va...

Страница 46: ...chan ical end position CLOSED 11 4 28 Analog values Different analog values can be read out with the Analog values parameter Index Sub Index Off set Access Rights Length Index name Parameter Type Valu...

Страница 47: ...position CLOSED 11 4 30 Drive sets The force of the actuator can be influenced with the Drive sets parameter when the valve is initialized and during initialization Index Sub In dex Off set Access Ri...

Страница 48: ...the D component of the positioner Derivative time 0 to 100 0 to 100 s Set the delay constant of the positioner Dead band 1 250 0 1 25 0 Set the permissible system deviation of the positioner 11 4 32 O...

Страница 49: ...t the end of the set value range 11 4 34 Stroke limiter The upper and lower valve position of the control range can be set as stroke limiter with the Stroke limiter parameter Index Sub In dex Off set...

Страница 50: ...Description Set value W input Direction 0 1 Specify direction of the set value input 0 Rise rising 1 Fall falling Type 0 1 2 Determine signal input 0 0 to 20 mA 1 4 to 20 mA 2 0 to 10 V I min 0 to 40...

Страница 51: ...The following IO Link events can be transmitted Event Mode Type Code Device Hardware Fault App Disapp Error 0x5000 Motor Unable To Move App Disapp Error 0x8CE0 Device Temperature Over Run App Disapp...

Страница 52: ...mary Supply Voltage Under Run 0x5111 The event occurs if the supply voltage is too low Power supply unit overloaded Check supply Cross section of the supply line is too small Supply line is too long P...

Страница 53: ...the end positions 1 1 Connect supply voltage 2 Hold the magnet briefly 100 ms at the point on the housing cover marked with PROG 1 OPEN and CLOSED LEDs flash alternately 3 Valve automatically moves in...

Страница 54: ...gear as specified in plant op erator s guidelines 3 Shut off plant or plant component 4 Secure plant or plant component against recommission ing 5 Depressurize the plant or plant component 6 Actuate G...

Страница 55: ...cause damage and early failure of the diaphragm and leakage of the product If the diaphragm is screwed in too far perfect sealing at the valve seat will not be achieved The function of the product is...

Страница 56: ...f the compressor 6 If it is difficult to screw it in check the thread and replace damaged parts 7 When definitive resistance is felt turn back the diaphragm until its bolt holes are in correct alignme...

Страница 57: ...calibrated Motor does not move Product not initialized Open and Closed flash alternately Temperature error Emergency power operation OPEN position red Emergency power operation CLOSED position red Eme...

Страница 58: ...tuator that is designed for the operating conditions Voltage is not connected Connect voltage Cable ends incorrectly wired Wire cable ends correctly No initialization carried out after dia phragm repl...

Страница 59: ...ronmental protection laws 17 Returns Legal regulations for the protection of the environment and personnel require that the completed and signed return deliv ery note is included with the dispatch doc...

Страница 60: ...cal documentation has been compiled in accordance with part B of Annex VII The manufacturer or his authorised representative undertake to transmit in response to a reasoned request by the national au...

Страница 61: ...e Service GmbH Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H Technical standard used EN 1983 AD 2000 Note for products with a nominal size DN 25 The products...

Страница 62: ...at the product listed below complies with the safety requirements of the EMC Directive 2014 30 EU Description of the product GEM R639 Technical standards used Interference resistance DIN EN 61326 1 in...

Страница 63: ...GEM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Stra e 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 02 2021 88668345 88668345...

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