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GEM 529 eSyLite, Руководство по эксплуатации

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GEMÜ 529 eSyLite

2 Safety information

The safety information in this document refers only to an indi-

vidual product. Potentially dangerous conditions can arise in

combination with other plant components, which need to be

considered on the basis of a risk analysis. The operator is re-

sponsible for the production of the risk analysis and for com-

pliance with the resulting precautionary measures and re-

gional safety regulations.
The document contains fundamental safety information that

must be observed during commissioning, operation and main-

tenance. Non-compliance with these instructions may cause:

•

Personal hazard due to electrical, mechanical and chemical

effects.

•

Hazard to nearby equipment.

•

Failure of important functions.

•

Hazard to the environment due to the leakage of dangerous

materials.

The safety information does not take into account:

•

Unexpected incidents and events, which may occur during

installation, operation and maintenance.

•

Local safety regulations which must be adhered to by the

operator and by any additional installation personnel.

Prior to commissioning:

1. Transport and store the product correctly.
2. Do not paint the bolts and plastic parts of the product.
3. Carry out installation and commissioning using trained

personnel.

4. Provide adequate training for installation and operating

personnel.

5. Ensure that the contents of the document have been fully

understood by the responsible personnel.

6. Define the areas of responsibility.
7. Observe the safety data sheets.
8. Observe the safety regulations for the media used.

During operation:

9. Keep this document available at the place of use.
10. Observe the safety information.
11. Operate the product in accordance with this document.
12. Operate the product in accordance with the specifications.
13. Maintain the product correctly.
14. Do not carry out any maintenance work and repairs not de-

scribed in this document without consulting the manufac-

turer first.

In cases of uncertainty:

15. Consult the nearest GEMÜ sales office.

3 Product description

3.1 Construction

1

2

3

4

6

7

8

5

Item

Name

Materials

1

Optical position indicator PA 12

2

Manual override

3

Motorized actuator

Reinforced polyamide

4

CONEXO actuator RFID

chip

5

Distance piece with leak

detection hole

1.4305 / 1.4408

6

Valve body

1.4435, investment cast-

ing

1.4408, investment cast-

ing

CC499K, cast bronze

7

CONEXO body RFID chip

8

Electrical connection

3.2 Description

The GEMÜ 529 eSyLite 2/2-way angle seat globe valve is mo-

torized. It is available as an OPEN/CLOSE version. The valve

spindle is sealed by a self-adjusting gland packing providing

low-maintenance and reliable valve spindle sealing even after

a long service life. A wiper ring fitted in front of the gland

packing protects the seal against contamination and damage.

An integrated optical position indicator is standard. The self-

locking actuator holds its position in a stable manner in the

event of power supply failure.

3.3 Function

The product controls or regulates (depending on version) a

flowing medium by being closed or opened by a motorized ac-

tuator.
The product has an optical position indicator as standard. The

optical position indicator indicates the OPEN and CLOSED po-

sitions.

3 Product description

Содержание 529 eSyLite

Страница 1: ...GEM 529 eSyLite Elektromotorisch bet tigtes Schr gsitzventil Motorized angle seat globe valve Betriebsanleitung Operating instructions DE EN Weitere Informationen Webcode GW 529...

Страница 2: ...cklich vorbehalten All rights including copyrights or industrial property rights are expressly reserved Dokument zum k nftigen Nachschlagen aufbewahren Keep the document for future reference GEM Gebr...

Страница 3: ...mit R ckmelder 15 8 3 Einbau und Antriebsma e Ventil mit Eck k rper 16 8 4 K rperma e 17 9 Herstellerangaben 26 9 1 Lieferung 26 9 2 Transport 26 9 3 Lagerung 26 10 Einbau in Rohrleitung 26 10 1 Einb...

Страница 4: ...lie t Steuerfunktion M gliche Bet tigungsfunktionen des GEM Produkts 1 4 Warnhinweise Warnhinweise sind soweit m glich nach folgendem Schema gegliedert SIGNALWORT Art und Quelle der Gefahr M gliches g...

Страница 5: ...verwendeten Medien be achten Bei Betrieb 9 Dokument am Einsatzort verf gbar halten 10 Sicherheitshinweise beachten 11 Das Produkt gem diesem Dokument bedienen 12 Das Produkt entsprechend der Leistungs...

Страница 6: ...installierbare CONEXO App erleichtert und verbessert den Prozess der Installationqualification macht den Wartungsprozess transparenter und besser doku mentierbar Der Wartungsmonteur wird aktiv durch...

Страница 7: ...13 Flansch ANSI Class 150 RF 47 Clamp Clamp ASME BPE Baul nge FTF ASME BPE 80 Clamp DIN 32676 Reihe B Baul nge FTF EN 558 Reihe 1 82 Clamp DIN 32676 Reihe A Baul nge FTF EN 558 Reihe 1 86 4 Anschlussa...

Страница 8: ...eiwege Durchgangsk rper 4 Anschlussart 1 Gewindemuffe DIN ISO 228 5 Werkstoff Ventilk rper 37 1 4408 Feinguss 6 Sitzdichtung 5 PTFE 7 Spannung Frequenz C1 24 V DC 8 Regelmodul A0 AUF ZU Steuerung econ...

Страница 9: ...und oder Betriebsparametern siehe Kapitel Einschalt und Lebensdauer Bei Verwendung des Notstrommoduls Regelmodul Code A1 A2 Z1 Z2 reduziert sich die maxima le Umgebungstemperatur auf 40 C Lagertemper...

Страница 10: ...1 EN 10226 1 JIS B 0203 BS 21 Baul nge ETE DIN 3202 4 Reihe M8 Code 3D Gewindemuffe NPT Baul nge ETE DIN 3202 4 Reihe M8 Code 9 Gewindestutzen DIN ISO 228 Code 13 Flansch EN 1092 PN 25 Form B Code 16...

Страница 11: ...rten oder K rper werkstoffe k nnen abweichen 7 4 Produktkonformit ten Maschinenrichtlinie 2006 42 EG Druckger terichtlinie 2014 68 EU Lebensmittel Verordnung EG Nr 1935 2004 Verordnung EG Nr 10 2011 F...

Страница 12: ...7 20 0 50 0 35 0 50 2 50 0 63 25 0 50 0 35 0 65 3 10 0 63 32 0 90 0 75 1 00 4 60 1 08 40 1 10 0 98 1 30 5 10 1 28 50 1 80 1 70 1 80 7 20 2 07 65 3 40 3 20 3 40 3 69 80 4 20 4 10 4 40 4 60 Gewichte in...

Страница 13: ...r e 1A 1 1 A Antriebsgr e 3A 2 3 A Anlaufstrom Maximal strom Antriebsgr e 1A 2 4 A Antriebsgr e 3A 4 5 A Stromaufnahme Standby ca 10 mA 7 7 1 Digitale Eingangssignale Eingangsspannung max 30 V DC High...

Страница 14: ...5 203 0 35 0 59 5 82 0 134 5 232 0 239 0 46 32 1A 65 5 203 0 35 0 59 5 82 0 134 5 239 0 246 0 55 40 1A 65 5 203 0 35 0 59 5 82 0 134 5 251 0 257 0 60 40 3A 72 0 232 0 50 0 80 0 94 5 167 0 273 0 281 0...

Страница 15: ...mit Durchgangsk rper mit R ckmelder AZ1 AZ2 BZ2 BZ3 A BZ1 Antriebsausf h rung A AZ1 AZ2 BZ1 BZ2 BZ3 1A 240 0 72 0 61 0 30 0 40 0 55 0 3A 269 0 72 0 61 0 30 0 40 0 55 0 Ma e in mm GEM 529 eSyLite www...

Страница 16: ...5 82 0 134 5 291 0 M40x1 5 41 25 1A 65 5 203 0 59 5 82 0 134 5 295 0 M45x1 5 46 32 1A 65 5 203 0 59 5 82 0 134 5 298 0 M52x1 5 55 40 1A 65 5 203 0 59 5 82 0 134 5 311 0 M60x2 60 40 3A 72 0 232 0 80 0...

Страница 17: ...48 0 1 5 1 0 1 5 2 0 Anschlussart Stutzen ASME SMS Code 37 59 1 Feingussmaterial Code 34 2 DN NPS d L LB s Anschlussart Anschlussart 37 59 37 59 15 1 2 12 70 105 0 35 5 1 65 20 3 4 19 05 120 0 39 0 1...

Страница 18: ...0 65 2 70 0 76 1 290 0 96 0 2 0 2 0 80 3 85 0 88 9 310 0 95 0 2 0 2 3 Anschlussart Stutzen EN ISO Code 37 59 1 Feingussmaterial Code 37 2 DN NPS d L LB s Anschlussart Anschlussart 37 59 37 59 65 2 63...

Страница 19: ...65 2 0 32 1 35 0 42 4 155 0 48 0 1 5 1 65 2 0 40 1 41 0 38 10 48 3 160 0 47 0 2 0 1 65 2 0 50 2 53 0 50 80 60 3 180 0 48 0 1 5 1 65 2 0 65 2 70 0 63 50 76 1 290 0 96 0 2 0 1 65 2 0 80 3 85 0 76 20 88...

Страница 20: ...Anschlussart Anschlussart 3C 3D 3C 3D 15 1 2 65 0 16 5 Rc 1 2 1 2 NPT 27 15 0 13 6 20 3 4 75 0 17 5 Rc 3 4 3 4 NPT 32 16 3 14 1 25 1 90 0 24 0 Rc 1 1 NPT 41 19 1 17 0 32 1 110 0 33 0 Rc 1 1 NPT 50 21...

Страница 21: ...NPT 15 0 13 6 20 3 4 37 5 35 0 32 G 3 4 3 4 NPT 16 3 14 1 25 1 41 0 41 0 41 G 1 1 NPT 19 1 17 0 32 1 48 0 50 0 50 G 1 1 NPT 21 4 17 5 40 1 55 0 50 0 55 G 1 1 NPT 21 4 17 3 50 2 62 0 60 0 70 G 2 2 NPT...

Страница 22: ...4 1 25 1 90 0 24 0 G 1 1 NPT 41 19 1 17 0 32 1 110 0 33 0 G 1 1 NPT 50 21 4 17 5 40 1 120 0 30 0 G 1 1 NPT 55 21 4 17 3 50 2 150 0 40 0 G 2 2 NPT 70 25 7 17 8 65 2 190 0 46 0 G 2 2 NPT 85 30 2 23 7 80...

Страница 23: ...0 64 0 G 3 18 0 Anschlussart Gewindestutzen DIN Code 9 1 Feingussmaterial Code 37 2 DN NPS L LB R t 15 1 2 90 0 25 0 G 3 4 12 0 20 3 4 110 0 30 0 G 1 15 0 25 1 118 0 30 0 G 1 15 0 32 1 130 0 38 0 G 1...

Страница 24: ...20 3 4 105 0 98 6 280 0 75 0 69 8 14 0 15 7 78 0 4 25 1 115 0 108 0 280 0 85 0 79 2 14 0 15 7 77 0 4 32 1 140 0 117 3 310 0 100 0 88 9 18 0 15 7 89 0 4 40 1 150 0 127 0 320 0 110 0 98 6 18 0 15 7 91 0...

Страница 25: ...0 22 10 50 5 50 5 50 5 50 5 114 3 160 0 160 0 160 0 33 0 56 0 56 0 56 0 32 1 29 7 32 0 64 0 50 5 180 0 180 0 62 0 62 0 40 1 34 80 38 4 38 0 34 80 50 5 64 0 50 5 50 5 139 7 200 0 200 0 200 0 37 0 67 0...

Страница 26: ...CHT Verwendung als Trittstufe Besch digung des Produkts Gefahr des Abrutschens Installationsort so w hlen dass das Produkt nicht als Steighilfe genutzt werden kann Das Produkt nicht als Trittstufe ode...

Страница 27: ...chtmittel ist nicht im Lieferumfang enthal ten Nur geeignetes Gewindedichtmittel verwenden 1 Gewindedichtmittel bereithalten 2 Einbauvorbereitungen durchf hren siehe Kapitel Einbau vorbereitungen 3 Ro...

Страница 28: ...cher Anschluss Anschluss X1 1 3 2 6 5 4 7 poliger Stecker Fa Binder Typ 693 Pin Signalname 1 24 V Versorgungsspannung 2 GND 3 Digitaleingang AUF 4 Digitaleingang ZU 5 n c 6 n c 7 n c Vorzugsrichtung b...

Страница 29: ...hrleis tungsanspruch erl schen Handnotbet tigung nur von Hand be t tigen da kein mechanischer An schlag vorhanden ist 1 2 1 Verschlussstopfen 2 mit geeignetem Werkzeug aus Ober teil 1 entfernen 3 AUF...

Страница 30: ...rahtet Kabelenden korrekt verdrahten Das Produkt schlie t nicht bzw nicht voll st ndig Antriebsauslegung nicht f r Betriebsbe dingungen geeignet Antrieb verwenden der f r die Betriebsbe dingungen ausg...

Страница 31: ...o in entsprechenden Intervallen de montiert und auf Verschlei gepr ft werden 1 Wartungs und Instandhaltungst tigkeiten durch geschul tes Fachpersonal durchf hren 2 Geeignete Schutzausr stung gem den R...

Страница 32: ...etem Werkzeug das die Spindeloberfl che nicht besch digt festhalten 9 Neue Dichtscheibe 4 in Ventilk rper 1 einlegen 10 Antrieb A montieren siehe Kapitel Antrieb montieren 14 4 Antrieb montieren 1 Ant...

Страница 33: ...n zum Schutz der Umwelt und des Personals ist es erforderlich dass die R cksendeer kl rung vollst ndig ausgef llt und unterschrieben den Ver sandpapieren beiliegt Nur wenn diese Erkl rung vollst ndig...

Страница 34: ...www gemu group com 34 72 GEM 529 eSyLite 18 Einbauerkl rung nach 2006 42 EG Maschinenrichtlinie 18 Einbauerkl rung nach 2006 42 EG Maschinenrichtlinie...

Страница 35: ...p com 35 72 GEM 529 eSyLite 19 Konformit tserkl rung nach 2014 68 EU Druckger terichtlinie und 2014 30 EU EMV Richtlinie 19 Konformit tserkl rung nach 2014 68 EU Druckger terichtlinie und 2014 30 EU E...

Страница 36: ...www gemu group com 36 72 GEM 529 eSyLite 19 Konformit tserkl rung nach 2014 68 EU Druckger terichtlinie und 2014 30 EU EMV Richtlinie...

Страница 37: ...actuator dimensions Valve with angle body 50 8 4 Body dimensions 51 9 Manufacturer s information 60 9 1 Delivery 60 9 2 Transport 60 9 3 Storage 60 10 Installation in piping 60 10 1 Preparing for inst...

Страница 38: ...M product Control function The possible actuation functions of the GEM product 1 4 Warning notes Wherever possible warning notes are organised according to the following scheme SIGNAL WORD Type and so...

Страница 39: ...Observe the safety regulations for the media used During operation 9 Keep this document available at the place of use 10 Observe the safety information 11 Operate the product in accordance with this d...

Страница 40: ...D reader The CONEXO app which can be installed on mobile devices not only facilitates and im proves the installation qualification process but also makes the maintenance process much more transparent...

Страница 41: ...ASME BPE 80 Clamp DIN 32676 series B face to face dimension FTF EN 558 series 1 82 Clamp DIN 32676 series A face to face dimension FTF EN 558 series 1 86 4 Connection type Code Clamp ASME BPE face to...

Страница 42: ...D 2 2 way body 4 Connection type 1 Threaded socket DIN ISO 228 5 Valve body material 37 1 4408 investment casting 6 Seat seal 5 PTFE 7 Voltage frequency C1 24 V DC 8 Control module A0 Open Close contr...

Страница 43: ...ameters see chapter Duty cycle and service life If the emergency power module is used control module code A1 A2 Z1 Z2 the maximum ambi ent temperature is reduced to 40 C Storage temperature 10 40 C 7...

Страница 44: ...on ETE DIN 3202 4 series M8 Code 3D Threaded socket NPT end to end dimension ETE DIN 3202 4 series M8 Code 9 Threaded spigot DIN ISO 228 Code 13 Flange EN 1092 PN 25 form B Code 16 Spigot EN 10357 ser...

Страница 45: ...ns or body materials may differ 7 4 Product conformity Machinery Directive 2006 42 EC Pressure Equipment Dir ective 2014 68 EU Food Regulation EC No 1935 2004 Regulation EC No 10 2011 FDA depending on...

Страница 46: ...20 0 50 0 35 0 50 2 50 0 63 25 0 50 0 35 0 65 3 10 0 63 32 0 90 0 75 1 00 4 60 1 08 40 1 10 0 98 1 30 5 10 1 28 50 1 80 1 70 1 80 7 20 2 07 65 3 40 3 20 3 40 3 69 80 4 20 4 10 4 40 4 60 Weights in kg...

Страница 47: ...size 3A 2 3 A Starting current max imum current Actuator size 1A 2 4 A Actuator size 3A 4 5 A Standby current con sumption approx 10 mA 7 7 1 Digital input signals Input voltage max 30 V DC High level...

Страница 48: ...A 65 5 203 0 35 0 59 5 82 0 134 5 232 0 239 0 46 32 1A 65 5 203 0 35 0 59 5 82 0 134 5 239 0 246 0 55 40 1A 65 5 203 0 35 0 59 5 82 0 134 5 251 0 257 0 60 40 3A 72 0 232 0 50 0 80 0 94 5 167 0 273 0 2...

Страница 49: ...ve with 2 2 way body with position indicator AZ1 AZ2 BZ2 BZ3 A BZ1 Actuator version A AZ1 AZ2 BZ1 BZ2 BZ3 1A 240 0 72 0 61 0 30 0 40 0 55 0 3A 269 0 72 0 61 0 30 0 40 0 55 0 Dimensions in mm GEM 529 e...

Страница 50: ...59 5 82 0 134 5 291 0 M40x1 5 41 25 1A 65 5 203 0 59 5 82 0 134 5 295 0 M45x1 5 46 32 1A 65 5 203 0 59 5 82 0 134 5 298 0 M52x1 5 55 40 1A 65 5 203 0 59 5 82 0 134 5 311 0 M60x2 60 40 3A 72 0 232 0 8...

Страница 51: ...5 1 0 1 5 2 0 Connection type spigot ASME SMS code 37 59 1 investment casting material code 34 2 DN NPS d L LB s Connection type Connection type 37 59 37 59 15 1 2 12 70 105 0 35 5 1 65 20 3 4 19 05...

Страница 52: ...0 76 1 290 0 96 0 2 0 2 0 80 3 85 0 88 9 310 0 95 0 2 0 2 3 Connection type spigot EN ISO code 37 59 1 investment casting material code 37 2 DN NPS d L LB s Connection type Connection type 37 59 37 5...

Страница 53: ...65 2 0 32 1 35 0 42 4 155 0 48 0 1 5 1 65 2 0 40 1 41 0 38 10 48 3 160 0 47 0 2 0 1 65 2 0 50 2 53 0 50 80 60 3 180 0 48 0 1 5 1 65 2 0 65 2 70 0 63 50 76 1 290 0 96 0 2 0 1 65 2 0 80 3 85 0 76 20 88...

Страница 54: ...tion type Connection type 3C 3D 3C 3D 15 1 2 65 0 16 5 Rc 1 2 1 2 NPT 27 15 0 13 6 20 3 4 75 0 17 5 Rc 3 4 3 4 NPT 32 16 3 14 1 25 1 90 0 24 0 Rc 1 1 NPT 41 19 1 17 0 32 1 110 0 33 0 Rc 1 1 NPT 50 21...

Страница 55: ...PT 15 0 13 6 20 3 4 37 5 35 0 32 G 3 4 3 4 NPT 16 3 14 1 25 1 41 0 41 0 41 G 1 1 NPT 19 1 17 0 32 1 48 0 50 0 50 G 1 1 NPT 21 4 17 5 40 1 55 0 50 0 55 G 1 1 NPT 21 4 17 3 50 2 62 0 60 0 70 G 2 2 NPT 2...

Страница 56: ...1 90 0 24 0 G 1 1 NPT 41 19 1 17 0 32 1 110 0 33 0 G 1 1 NPT 50 21 4 17 5 40 1 120 0 30 0 G 1 1 NPT 55 21 4 17 3 50 2 150 0 40 0 G 2 2 NPT 70 25 7 17 8 65 2 190 0 46 0 G 2 2 NPT 85 30 2 23 7 80 3 220...

Страница 57: ...3 18 0 Connection type threaded spigot DIN code 9 1 investment casting material code 37 2 DN NPS L LB R t 15 1 2 90 0 25 0 G 3 4 12 0 20 3 4 110 0 30 0 G 1 15 0 25 1 118 0 30 0 G 1 15 0 32 1 130 0 38...

Страница 58: ...2 0 4 20 3 4 105 0 98 6 280 0 75 0 69 8 14 0 15 7 78 0 4 25 1 115 0 108 0 280 0 85 0 79 2 14 0 15 7 77 0 4 32 1 140 0 117 3 310 0 100 0 88 9 18 0 15 7 89 0 4 40 1 150 0 127 0 320 0 110 0 98 6 18 0 15...

Страница 59: ...5 114 3 160 0 160 0 160 0 33 0 56 0 56 0 56 0 32 1 29 7 32 0 64 0 50 5 180 0 180 0 62 0 62 0 40 1 34 80 38 4 38 0 34 80 50 5 64 0 50 5 50 5 139 7 200 0 200 0 200 0 37 0 67 0 67 0 67 0 50 2 47 50 44 3...

Страница 60: ...ON Use as step Damage to the product Risk of slipping off Choose the installation location so that the product can not be used as a foothold Do not use the product as a step or a foothold NOTICE Suita...

Страница 61: ...is not included in the scope of deliv ery Only use appropriate thread sealant 1 Keep thread sealant ready 2 Carry out preparations for installation see chapter Pre paring for installation 3 Screw the...

Страница 62: ...l connection Connection X1 1 3 2 6 5 4 7 pin plug Binder type 693 Pin Signal name 1 24 V supply voltage 2 GND 3 Digital input OPEN 4 Digital input CLOSED 5 n c 6 n c 7 n c Preferred direction when bot...

Страница 63: ...ility and guarantee will be void Only operate the manual override by hand because there is no mechanical stop 1 2 1 Remove the sealing plug 2 from the actuator cover 1 using an appropriate tool 3 OPEN...

Страница 64: ...ltage Cable ends incorrectly wired Wire cable ends correctly The product doesn t close or doesn t close fully The actuator design is not suitable for the operating conditions Use an actuator that is d...

Страница 65: ...mbled and checked for wear in the corresponding intervals 1 Have servicing and maintenance work performed by trained personnel 2 Wear appropriate protective gear as specified in plant op erator s guid...

Страница 66: ...th appropriate tools which do not damage the spindle surfaces 9 Insert new sealing washer 4 in valve body 1 10 Mount actuator A see chapter Mounting the actuator 14 4 Mounting the actuator 1 Move the...

Страница 67: ...otection of the environment and personnel require that the completed and signed return deliv ery note is included with the dispatch documents Returned goods can be processed only when this note is com...

Страница 68: ...www gemu group com 68 72 GEM 529 eSyLite 18 Declaration of Incorporation according to 2006 42 EC Machinery Directive 18 Declaration of Incorporation according to 2006 42 EC Machinery Directive...

Страница 69: ...9 eSyLite 19 Declaration of conformity according to 2014 68 EU Pressure Equipment Directive and 2014 30 EU EMC Directive 19 Declaration of conformity according to 2014 68 EU Pressure Equipment Directi...

Страница 70: ...www gemu group com 70 72 GEM 529 eSyLite 19 Declaration of conformity according to 2014 68 EU Pressure Equipment Directive and 2014 30 EU EMC Directive...

Страница 71: ...www gemu group com 71 72 GEM 529 eSyLite 19 Declaration of conformity according to 2014 68 EU Pressure Equipment Directive and 2014 30 EU EMC Directive...

Страница 72: ...r M ller Apparatebau GmbH Co KG Fritz M ller Stra e 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com nderungen vorbehalten Subject to alteration 02 2022 88...

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