Gefa Domino AT 100 Series Скачать руководство пользователя страница 3

 

Instructions for use DOMINO valves 
AT 100 / 150 / 200 / 300 / 400/ 600 

AT-Betriebsanleitung (GB) (GR) 16.06.2011 

 

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3.2 

Removal of additional corrosion preventative 

 

Before the final installation of the valves, any corrosion preventative that has been applied as per section 2.2 
above must be thoroughly removed. All parts, and in particular the valve plate, spindle and piston rod, must 
be free of dust and dirt and, if necessary, well lubricated with a suitable lubricant before being used for the 
first time. 

 
 Recommended 

lubricants: 

 

Shell Alvania R2, Molikote-Longtherm 2 Plus or equivalent. 

 
3.3 

Preservation of EKB (epoxy powder coating) and special painting 

 

Damage to the protected surfaces arising during installation or transport must be repaired by an expert.  
Damage of this type is not covered by the warranty. 

 
3.4 

Protection of the Valve 

 

If there is construction work still going on near or above the valves, they must be covered to protect them 
against this construction work. 

 
 

When painting the installation, the spindle, electrical components and the plate projecting from the housing 
when the valve is open must not be painted.  Any solvents used to remove unwanted paint must not come 
into contact with the seals under any circumstances. This applies especially to the area where the valve plate 
projects from the housing.  If the installation is to be first cleaned by sand-blasting, the valves must be 
covered with special care. 

 

Debris from sand-blasting, and especially sand-blasting grit, which gets into those parts of the installation 
that will be in contact with the valve during subsequent operation of the installation, must be removed 
carefully. Sand-blasting grit can destroy the valve plates and seals within a very short time. 

 
3.5 

Place of installation 

 

The possible locations for installing the valve must be selected such that surfaces A and B are freely 
accessible for both sides to allow the seals to be readjusted if necessary. 

 
 

Ensure that there is the necessary amount of space available for the packing tool C. 

 
3.6 

Position of installation 

 

The position of installation of the respective valve must be chosen so that operation will be affected as little 
as possible by the medium. 

 
 

Valves should normally be installed upright in horizontal pipelines, i.e., actuator on top, and horizontally in 
vertical pipelines. In the case of technically difficult installation conditions or in the case of custom-made 
valves, please contact the manufacturer if there is any doubt regarding the exact position of installation. 

 
3.7 

Direction of flow 

 

The direction of flow must be according to the direction of the arrow in custom-made valves. 

 
 

4. Mounting

 

 
4.1 

Avoid under all circumstances any tension or stresses in the valve housing caused by piping that has not 
been aligned correctly or from piping that is under thermal stress. 

 
4.2 Final 

remarks 

Valves must always be installed near to supports in order to avoid stresses and tensions caused by bending 
elements. 

 
4.3 

Valves of the AT 200 series can be installed between flanges or as inlet / outlet valves. If valves of the  
AT 100 / AT 150 series are to be used as inlet / outlet valves, we recommend the use of an additional 
counterflange (e.g. as per DIN 2642). 

Содержание Domino AT 100 Series

Страница 1: ...rosion preventative 3 3 Preservation of EKB epoxy powder coating and special painting 3 4 Protection of the valve 3 5 Place of installation 3 6 Position of installation 3 7 Direction of flow 4 Mounting 5 Initial operation 5 1 General measures 5 2 Shutting off powdery or granular media 5 3 Control pressure use of control media 5 4 Pneumatically operated valves 5 5 Hydraulically operated valves 5 6 ...

Страница 2: ...urable corrosion preventative 2 3 The corrosion preventative applied at the factory must be checked for any damage in transit and suitably repaired if needed 2 4 For parts mounted on the valves such as electrical actuators limit switches valves etc the corresponding storage instructions of the relevant manufacturers shall have priority 3 Installation 3 1 Safety recommendations Operation of electri...

Страница 3: ... those parts of the installation that will be in contact with the valve during subsequent operation of the installation must be removed carefully Sand blasting grit can destroy the valve plates and seals within a very short time 3 5 Place of installation The possible locations for installing the valve must be selected such that surfaces A and B are freely accessible for both sides to allow the sea...

Страница 4: ...ps per 1000 litres of air will be sufficient Unless explicitly stated otherwise when ordering pneumatic control valves installed by us are supplied without accessories such as chokes or silencers The stipulations at the customer s site must be followed Pneumatically operated valves should not be closed suddenly as otherwise there is a risk of pressure shock i e water hammer 5 5 Hydraulically opera...

Страница 5: ...carefully to prevent the seal from being destroyed in subsequent operation 6 Recommendations for the maintenance of DOMINO valves 6 1 Readjusting the seal During prolonged storage and in the event of larger temperature fluctuations the sealing material of the seal of the narrow face may shrink or else release air trapped in the seal and thus can cause minor leakages on the narrow face of the plate...

Страница 6: ...ified by the customer the valves can be provided with flushing or blowing facilities in the upper part of the housing Depending on the medium to be shut off and with regard to the process in question the valve should be flushed or blown during opening and closing Depending on the application the valve plate and plate guides must also be cleaned If the valve is seldom operated and especially in the...

Страница 7: ...ting tools scissors sanding disc o Suitable retaining fixtures e g metal clamps as a mounting aid for cross sealing and scraper 2 Spare parts 2 1 Only original spare parts may be used 2 2 For complete sealing replacement the following spare parts are required o Cross sealing compact cross sealing cross sealing with scraper or U profile PTFE with silicone base o Suitable grease e g Red Rubber o Rou...

Страница 8: ... Red Rubber The narrower side must be pointing towards the gate If a U profile PTFE with silicone base is used proceed as shown below If a scraper is used in combination with the compact cross sealing proceed as shown on the right 4 2 Fix the sealing elements in place using a suitable retaining fixture e g metal clamps 5 Preparing the rear body part 5 1 Adapt and insert the cross sealing if approp...

Страница 9: ...to the intended groove and grease using a suitable agent e g Red Rubber Push the gate forwards using a plastic hammer or similar The inserted round seal should now have 1 mm pre tension Correct pressing by backing the round seal if necessary 5 5 Fill the two indentations next to the gate at the level of the cross sealing profile using filling corner profiles cross sealing profile The length measur...

Страница 10: ...fied torque Keep the prescribed order of tightening see diagram DN Screw Torque Nm 50 80 M8 17 100 250 M10 27 300 350 M12 39 400 800 M16 75 900 1000 M20 117 1200 M24 169 17 16 13 12 9 8 5 4 1 2 3 6 7 10 11 14 15 18 19 7 Packing Fill packing material 4mm B into the two packing holes M6 in the front body part using the packing tool C until the bore hole is filled Then screw in the screws A 8 Pressur...

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