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Maintenance – Checking – Cleaning

Assembly and instruction manual

94 / 124

BL164 GB Edition 07/2017

9.3.4

Track rollers / guide rollers

Calculating wear

Wear is calculated using a calibrated Vernier calliper. Also check for

scoring, cavity formation and flaking.



The roller must be replaced once it reaches / exceeds the wear

dimensions.

Track rollers

Wear limit

(Ø )

Ø new

Ø min.

32.37 mm /

35.00 mm

30.90 mm /

33.50 mm

b new

b min.

17.90 mm

16.40 mm

Also check the play and condition of the bearing.

Replace the track roller



Release the screw and remove

the track roller.

Tools required:

Wrench AF = 13 mm

Hexagon socket AF = 5 mm

Содержание Battery Ladder Lift

Страница 1: ...Original instruction manual Assembly and instruction manual Inclined Elevator For the transport of loads...

Страница 2: ......

Страница 3: ...General information BL164 GB Edition 07 2017 3 124 Assembly and instruction manual...

Страница 4: ...in conformity with the following directives 2014 35 EU Low Voltage Directive 2014 30 EU EMC Directive 2011 65 EU Directive on the restriction of the use of certain hazardous substances in electrical...

Страница 5: ...g and environmental conditions 23 3 1 Emissions 24 3 2 BatteryLadderLIFT 25 3 2 1 Speed 25 3 2 2 Heights 25 3 3 Lean to angle of the ladder track load table 25 3 4 Base unit GEDA BatteryLadderLIFT 26...

Страница 6: ...rm 86 8 4 Disassembly of the ladder 87 8 5 Winding up the webbing 88 8 6 Unplug the battery 88 9 Maintenance Checking Cleaning 89 9 1 Inspections 89 9 1 1 Documenting the results 90 9 1 2 Checks befor...

Страница 7: ...ation fault rectification during work disposal of operating materials and auxiliary supplies assembly maintenance servicing general maintenance repairs and or transport You will come across a series o...

Страница 8: ...the equipment Note found at points where information is given about using the device economically or instructions are given regarding the correct working procedure 1 2 Abbreviations The following abbr...

Страница 9: ...9874 32 Fax 49 0 2389 9874 33 GEDA Dechentreiter GmbH Co KG East Ernst M Jahr Strasse 5 07552 Gera Tel 49 0 365 55280 0 Fax 49 0 365 55280 29 U S Subsidiary Russia Subsidiary GEDA USA LLC 1151 Butler...

Страница 10: ...s are protected in terms of copyright law Dissemination and reproduction of documents even parts thereof as well as recycling or communication of their contents are prohibited unless expressly permitt...

Страница 11: ...professional rules for working safely and competently must also be observed First aid facilities first aid kit etc must be kept within reach The user operating the device must not make any changes add...

Страница 12: ...tteryLadderLIFT can be used as straight load winch when suspended The base unit GEDA BatteryLadderLIFT may only be operated with the battery type GEDA GL247 The battery may be charged only with the ch...

Страница 13: ...ng hazards These persons must have been appropriately instructed and informed about the risks be familiar with the assembly and instruction manual observe national regulations 1 7 2 Improper use The G...

Страница 14: ...well as for the environment and the device Non compliance can lead to the forfeiture of any damage compensation claims 2 1 Residual risks There are still residual risks remaining from handling the dev...

Страница 15: ...mediately report any changes including changes to the operating behaviour to the office person in charge If necessary shut down and secure the device immediately The responsibilities for different job...

Страница 16: ...suspended loads When selecting lifting equipment always take into account the maximum suspended loads Please refer to the dimensions and weights in the Chapter Technical Data 3 Load and transport only...

Страница 17: ...d pull out the rechargeable battery The ON OFF switch must function Generally secure the hand held transmitter against unauthorised access Log off close the smartphone application In situations that p...

Страница 18: ...dents and is therefore forbidden If it is necessary to turn on the device during such work then this must only be done while complying with special safety measures For further instructions about maint...

Страница 19: ...nd repair tasks Do not carry out any changes mount parts on or make conversions to the device This also applies to the installation and adjustment of safety devices such as limit switches Immediately...

Страница 20: ...arts Device parts on which inspection maintenance or repair work is to be carried out must be disconnected from the mains unplug battery Lock away the battery and thus secure it against being plugged...

Страница 21: ...nd lithium salts which may cause irritation to the skin eyes and mucous membranes in case of leakage When batteries are vented escaping vapours may be harmful Keep battery away from metal objects Do n...

Страница 22: ...be adhered to Observe the minimum and maximum charge temperature see Technical data chapter 3 4 3 Do not open the charger Do not expose the charger to moist or wet conditions Use exclusively in closed...

Страница 23: ...imum 15 C maximum 40 C Recommendation At temperatures below 0 C perform an empty run for starters over the entire height of the structure to warm up the device This will warm up the battery motor and...

Страница 24: ...ronmental conditions are within the conditions stated For example by the combined occurrence of heavy frost and storm Here the operating company must provide appropriate regulations Atmosphere No conc...

Страница 25: ...80 The weight information in the load table applies only to the Basic platform 5 2 kg When using the Standard or Premium platforms the weights given in the load tables are reduced by the additional w...

Страница 26: ...age 24 VDC Rated current 20 5 A Capacity 350 W On time S2 60 Protection class IP54 Lifting force max 120 kg Weight 33 kg 3 4 1 Webbing with triangle Designation type BA 17 0269 Length of strap 10 5 m...

Страница 27: ...erature min 0 C max 45 C Charging cycles approx 500 at approx 60 remaining capacity Chemical system Lithium manganese oxide graphite Weight approx 1 94 kg Protection class IP65 Tests IEC62133 UN 38 3...

Страница 28: ...emperature 5 to 60 C Charge temperature 0 C to 45 C Weight 0 9 kg Length of mains cable 1 5 m Protection class protection class II IP20 Identifications on the charger Warning Use the charger only in c...

Страница 29: ...and instruction manual 3 5 Platforms 3 5 1 Platform Basic Lifting capacity max 120 kg Effective rated load max 120 kg Weight 5 2 kg 3 5 2 Platform Standard Lifting capacity max 120 kg Effective rated...

Страница 30: ...mbly and instruction manual 30 124 BL164 GB Edition 07 2017 3 5 3 Platform Premium Lifting capacity max 120 kg Effective rated load max 107 kg Effective rated load without chassis max 110 kg Weight 17...

Страница 31: ...164 GB Edition 07 2017 31 124 Assembly and instruction manual 3 6 Ladders 3 6 1 LIFTLadder 4500 ladder Load capacity 150 kg Length 4 50 m unfolded Weight 22 kg 3 6 1 LIFTLadder 2400 Load capacity 150...

Страница 32: ...Technical data Assembly and instruction manual 32 124 BL164 GB Edition 07 2017 3 6 1 Ladder connectors set Weight 2 x 3 5 kg 7 0 kg...

Страница 33: ...of children Clean and dry in a closed room Separate from the BatteryLadderLIFT and the charger In electrically non conductive packaging In the temperature range between approx 20 C and 40 C under 3 m...

Страница 34: ...ately to the set up location For dimensions and weights see Chapter 3 Switch off the base unit and remove the battery Transport the BatteryLadderLIFT stable and lashed down see national regulations on...

Страница 35: ...ift when damaged Immediately replace damaged parts Cordon off the danger zone of the inclined lift red white chain etc and mark it DANGER Danger to life Do not stand or work below the ladder Never rem...

Страница 36: ...azards and must be subsequently approved Assembly procedure Assembly of the ladder Lay out the ladder to its full set up height on the ground Connect the ladders only for assembly height 4 5 metres Un...

Страница 37: ...tools and directly at the work site The device may only be set up within an inclination angle of 65 80 6 3 1 Assembly of the ladder Because of the different set up versions of the ladders the length...

Страница 38: ...the ladder until they engage WARNING Risk of injury Watch out for crushing and shearing points at the joint when unfolding the ladder Carefully unfold the ladder to 180 Locking devices must engage on...

Страница 39: ...e lateral profile of the LIFTLadder 2400 2 On the second rung swing out the locking pins 3A on both sides plug them into the openings of the rungs and let them fully engage Slide the LIFTLadder 4500 3...

Страница 40: ...up to 6 90 m Comfort package Length of ladder up to 10 m Perfect package Hook the LIFTLadder 4500 on the hooks of the ladder connectors 1 x LIFTLadder 4500 unfolded 1 x LIFTLadder 2400 1 x Ladder con...

Страница 41: ...adjustment of the unloading location is made through the incline of the ladder s Not permissible Lean to angle 70 degree 2280 2280 2280 2280 2630 2630 2290 3160 3420 4390 4390 4740 6490 5000 5260 2190...

Страница 42: ...Assembly Assembly and instruction manual 42 124 BL164 GB Edition 07 2017 Lean to angle 70 degree 6540 7100 8680 8940 9200 9470 max 100 kg 6370 7370...

Страница 43: ...round Assemble the head section 4 Insert the head section into the upper end of the ladder and secure it with the locking pins 4A Head section up to production 11 2017 with one sided locking pin Insta...

Страница 44: ...Unwind the webbing under tension over the length of the whole ladder If the base unit should not start in spite of its prior activation the webbing must be pulled more taut to possible disable the sl...

Страница 45: ...dder track at the installation site using suitable lifting equipment If necessary fasten a rope or hoisting loop on the head section and pull it up CAUTION Falling hazard of the ladder For head sectio...

Страница 46: ...cording to the scale on the step ladder Adjust the unloading height to the structure by adapting the angle of inclination Secure upper area of ladder track e g head section against slipping secure to...

Страница 47: ...the head section 5 The webbing must not be hooked up twisted on the head section Switch on activate the control Having the control unit in hand hold the base unit by the lateral handles Press the UP...

Страница 48: ...e transport rollers and assembled there Swivel the telescopic tube from the transport position Pull the spring catch 4D push the telescopic tube 4C down and swivel from the holding frame 4A of the pla...

Страница 49: ...der track Open the catch lever of the roller guide and mount the base unit on the ladder as described in Chapter 6 3 3 3 With this type of assembly the base unit with Premium platform can be mounted o...

Страница 50: ...arrow When locking the roller guide the device is automatically centred on the ladder Lock the roller guide with the catch lever 1A Push the catch lever 1A to the left WARNING Risk of injury The roll...

Страница 51: ...the operating height The platform is fastened to the base unit on 4 load carrying devices 1C Start the platform on the two upper load carrying devices 1A Use the holding frame 4A to slide the interloc...

Страница 52: ...r easier transport the telescopic tube 4C can be parked in the frame of the platform Pull the spring catch 4D and swivel the telescopic tube 4C into the frame of the platform Release the spring catch...

Страница 53: ...Adjust the platforms horizontally or slightly inclined toward the ladder track approx 5 and secure it Pull the spring catch 4D and adjust the platform by shifting the telescopic tube 4C Fix the teles...

Страница 54: ...rol or smartphone application connects with the base device during operation the motor rotation direction agrees with the UP and DOWN button of the control location and that the STOP button interrupts...

Страница 55: ...n the base unit to prevent any unexpected startup Do not stand or work beneath the load Always load the platform centrally Always secure the load Position the load carefully on the platform material t...

Страница 56: ...platform must be cordoned off and identified DANGER Danger to life By crushing Never remain inside the cordoned off area during operation Pull out the battery when working inside the cordoned off area...

Страница 57: ...ch engages For confirmation the blue illuminated ring around the switch lights up and is briefly interrupted approx every second as long as the base unit was not activated by the hand held transmitter...

Страница 58: ...device immediately Check the webbing guide and thus also the webbing break protection for easy movement Carry out a test run without load and check whether the device functions properly The BatteryLad...

Страница 59: ...Assembly and instruction manual 7 3 Operation Function 1 LIFTLadder 4500 2 base unit BatteryLadderLIFT 2A switch bar down 2B switch bar up 3 Premium platform 3A chassis only with Premium platform 4 w...

Страница 60: ...e ladder Subsequently travel in the DOWN direction is possible If the UP limit switch fails or the upper switch bar 2B experiences a strong load because of an obstacle the EMERGENCY STOP is triggered...

Страница 61: ...matically when the webbing becomes slack Travel can only continue once the webbing has been pulled taut If no automatic shut off takes place when hitting an obstacle the descent must be stopped immedi...

Страница 62: ...n case of wireless contact with the device 6 battery charge indicator for hand held transmitter OFF battery charge condition OK ON battery charge condition too low Radio frequency 869 MHz 2 channel Ra...

Страница 63: ...d instruction manual Shutting down or switching off the hand held transmitter Briefly press the STOP button 1 The hand held transmitter is switched off The hand held transmitter switches off automatic...

Страница 64: ...al smartphone can be connected at the same time with the BatteryLadderLIFT Control via the wireless hand held transmitter is not possible as long as the smartphone is connected Control with the smartp...

Страница 65: ...eration BL164 GB Edition 07 2017 65 124 Assembly and instruction manual 2 Select the Wi Fi menu 3 Activate Wi Fi Pull the slider from Off to On toward the right 4 Select the GEDA_Elevator Wi Fi networ...

Страница 66: ...on to connect the smartphone to the Wi Fi The password gedawlan is only valid if it was not yet changed or reset The following steps are only required when the default password gedawlan was not yet ch...

Страница 67: ...ime The user is automatically directed to the page for assigning a new password The chosen password must have a length between 8 12 characters Enter the new password This is followed by the informatio...

Страница 68: ...1 5 The previous connection setting must be deleted Forget Network No connection established If no connection can be established with the BatteryLadderLIFT your Smartphone or Android version is possib...

Страница 69: ...7 69 124 Assembly and instruction manual 7 3 2 2 Using the GEDA Control App 10 The GEDA Control App must first be started Open the GEDA Control application 11 Establish the connection to the BatteryLa...

Страница 70: ...for activation is shown during this time and the buttons for Ascent or Descent are still blocked The buttons for Ascent or Descent are activated after 2 5 seconds have lapsed The lift can now be oper...

Страница 71: ...button 3 is pressed Ascent stops when hitting the head section UP limit switch Descent Press and hold the DOWN button 4 Descent only as long as the DOWN button 4 is pressed Descent stops at the latest...

Страница 72: ...17 7 3 2 3 Change password The selected password can be changed as often as desired A connection to the hoist must be active for this purpose Press the right upper button Select Change Elevator Passwo...

Страница 73: ...t to the Reset button Press and hold the Reset button Switch on the base unit with the ON OFF switch with the Reset button pressed Release the Reset button Switch the base unit once more off and on wi...

Страница 74: ...the hand held transmitter and keep under lock and key Switching off the BatteryLadderLIFT Briefly press the ON OFF switch on the base unit For confirmation the blue illuminated ring around the switch...

Страница 75: ...be removed from the base unit to charge it Remove the battery from the base unit see Chapter 7 4 DANGER Fire hazard Do not expose the charger to fire sparks or heat Do not place the charger during ope...

Страница 76: ...flashes battery is fully charged 2 LED red is lit battery is defective or supply voltage lies outside the required input voltage range flashes battery temperature is too high or too low The battery sh...

Страница 77: ...temperature during the charging process the temperature of the battery the age of the battery A new battery or a battery that has not been used for an extended period will only reach full capacity af...

Страница 78: ...78 124 BL164 GB Edition 07 2017 7 6 Equipment 7 6 1 Base unit GEDA BatteryLadderLIFT 1 ON OFF switch 2 carrying handles 3 switch bar DOWN 4 lever for locking the roller guide 5 receptacles for platfor...

Страница 79: ...f material falling down The material on the platform must be secured WARNING Risk of injury When loading and unloading the platform The BatteryLadderLIFT must be switched off with the ON OFF switch be...

Страница 80: ...of material falling down The material on the platform must be secured WARNING Risk of injury When loading and unloading the platform The BatteryLadderLIFT must be switched off with the ON OFF switch...

Страница 81: ...ver of material falling down The material on the platform must be secured WARNING Risk of injury When loading and unloading the platform The BatteryLadderLIFT must be switched off with the ON OFF swit...

Страница 82: ...and the plugged in brackets 10C can be repositioned Pull the spring cotters 10E on both sides from the platform Pull up the short side wall 10B and fold it toward the outside Pull out both spring cot...

Страница 83: ...Operation BL164 GB Edition 07 2017 83 124 Assembly and instruction manual When the telescopic tube is pulled out the Premium platform can also be used as a sack truck...

Страница 84: ...er 6 Disassembly is generally carried out in reverse order to assembly Move the BatteryLadderLIFT to the operating height 8 1 Disassembly of the platform Disassemble the platform if desired Open the i...

Страница 85: ...e ladder also refer to Chapter 6 3 3 3 Switch on activate the control Having the control unit in hand hold the base unit by the lateral handles Press the DOWN button and lower the base unit to the gro...

Страница 86: ...nsport rollers must be mounted to the platform Insert the transport rollers into the frame of the platform and secure them with the spring cotters 1 Move down carefully until the transport rollers alm...

Страница 87: ...er it The base unit can be inserted again into the ladder resting on the ground to cleanly wind up the webbing Unhook the webbing from the head section Swing out the locking pins 1B on both sides pull...

Страница 88: ...wind up pull in the webbing always without creases Make sure the webbing is wound up cleanly and without creases Switch off the base unit Briefly press the ON OFF switch on the base unit For confirmat...

Страница 89: ...tamination 9 1 Inspections Inspections before commissioning recurring inspections and intermediate inspections must be carried out according to national regulations During the checks the condition pre...

Страница 90: ...tion To guarantee safety when handling the device the person appointed by the operating company is obliged to carry out a daily inspection of certain device areas parts Defects detected must be immedi...

Страница 91: ...witching mechanism and limit switch Mechanical components Webbing damage wear LIFTLadders cracks warping deformation and wear Ladder connectors cracks warping deformation bolt locks Track rollers roll...

Страница 92: ...l parts must also be checked for damage deformation cracks cavities etc 9 3 1 Slack rope switch in the base unit Check for easy movement Verify the switching point of the limit switch Check Pull on th...

Страница 93: ...eck the running surfaces of the ladder track for signs of cracks and damage Check hinges for slackness Must not be unusually large Visually inspect the ladder connectors for damage The locking pins on...

Страница 94: ...Also check for scoring cavity formation and flaking The roller must be replaced once it reaches exceeds the wear dimensions Track rollers Wear limit new min 32 37 mm 35 00 mm 30 90 mm 33 50 mm b new...

Страница 95: ...Maintenance Checking Cleaning BL164 GB Edition 07 2017 95 124 Assembly and instruction manual Guide rollers Wear limit new min 28 0 mm 27 5 mm Also check the play and condition of the bearing...

Страница 96: ...tor brake The motor brake is maintenance free and cannot be adjusted Test the braking distance Load the platform with 110 of the permissible load capacity Move up approx 2m subsequently move down Stop...

Страница 97: ...e webbing must be cleaned if soiled Cleaning can be performed with a mixture from water and neutral soap or diluted liquid mild detergent CAUTION Never use aggressive cleaning agents or caustic substa...

Страница 98: ...amaged webbing Disassemble the quick fastener for bolts 1 Pull out the bolt 2 from the drum Pull the webbing from the base unit Recommendation Fasten a towline to the webbing before pulling it out and...

Страница 99: ...bing through the slot in the belt drum Insert the bolt through the belt drum and loop of the webbing Secure the bolt with the quick fastener 1 Check whether the slack rope switch is active Wind up the...

Страница 100: ...table you will find potential faults and the appropriate remedial action Malfunction Cause Remedial action BatteryLadderLIF T does not move blue illuminated ring around the ON OFF switch is off ON OF...

Страница 101: ...of the roller guide is not locked Switch bar top bottom actuated EMERGENCY STOP Hand held transmitter used belongs to a different BatteryLadderLIFT if several are available or code of the hand held tr...

Страница 102: ...to smartphone application Base unit keeps stopping for brief periods Blue illuminated ring around the ON OFF switch flashes then at one second interval 1 second ON 1 second OFF Base unit overloaded Ou...

Страница 103: ...rack Webbing not taut Only upward travel is possible from the position Remove obstacle Tighten webbing and move up until the webbing has been pulled tight see Chapter 10 1 2 UP DOWN direction reversed...

Страница 104: ...on base unit Open the switch box LED control lights Description LED green is lit Operating voltage applied LED red is lit Radio signal detected only with hand held transmitter LED green is lit Contro...

Страница 105: ...Pull fuse from the socket Insert new fuse in the socket Exactly the same fuse electrical rating type manufacturer as the one installed must be used Fuse automotive blade type fuse 35 A dark green GED...

Страница 106: ...ing step Travel can only continue once the bar is clear Remove obstacle If the EMERGENCY STOP was triggered on the head section the UP END stop 5A must be removed EMERGENCY STOP in DOWN direction The...

Страница 107: ...NING Risk of injury Do not turn the catch lever 1A further to the right than shown in the figure since otherwise the roller guide unlocks and the base unit drops out of the guide rails of the ladder R...

Страница 108: ...the base unit with the ON OFF switch Disassemble the cover from the base unit and the switch box cover Open the hand held transmitter Switch the coding switch of the hand held transmitter in the same...

Страница 109: ...d transmitter When the yellow LED 6 is lit the batteries in the wireless hand held transmitter must be replaced 6 battery charge indicator for hand held transmitter OFF battery charge condition OK ON...

Страница 110: ...struction manual When ordering spare parts please provide the following Type Year of construction Works no Operating voltage Quantity required The identification plate is located in the battery compar...

Страница 111: ...tic parts Recommendation Contact the manufacturer or commission a specialist company to handle disposal requirements in accordance with regulations Important disposal note for batteries and rechargeab...

Страница 112: ...07 2017 12 Summary of instruction plates Item No 1083204 base device Item No 1088774 base device Item No 1083182 base device Item No 1088185 base device Item No 1084655 platform Item No 1083127 platfo...

Страница 113: ...specific events Name Year of construction Serial number The device was checked on ______________ As a result none of the following defects determined Scope of inspection Outstanding part checks Conti...

Страница 114: ...nts Name Year of construction Serial number The device was checked on ______________ As a result none of the following defects determined Scope of inspection Outstanding part checks Continued operatio...

Страница 115: ...nts Name Year of construction Serial number The device was checked on ______________ As a result none of the following defects determined Scope of inspection Outstanding part checks Continued operatio...

Страница 116: ...nts Name Year of construction Serial number The device was checked on ______________ As a result none of the following defects determined Scope of inspection Outstanding part checks Continued operatio...

Страница 117: ...nts Name Year of construction Serial number The device was checked on ______________ As a result none of the following defects determined Scope of inspection Outstanding part checks Continued operatio...

Страница 118: ...nts Name Year of construction Serial number The device was checked on ______________ As a result none of the following defects determined Scope of inspection Outstanding part checks Continued operatio...

Страница 119: ...nts Name Year of construction Serial number The device was checked on ______________ As a result none of the following defects determined Scope of inspection Outstanding part checks Continued operatio...

Страница 120: ...nts Name Year of construction Serial number The device was checked on ______________ As a result none of the following defects determined Scope of inspection Outstanding part checks Continued operatio...

Страница 121: ...Documenting the checks BL164 GB Edition 07 2017 121 124 Assembly and instruction manual Space for notes Notice entered Name Date Position...

Страница 122: ...Documenting the checks Assembly and instruction manual 122 124 BL164 GB Edition 07 2017 Space for notes Notice entered Name Date Position...

Страница 123: ......

Страница 124: ...GEDA Dechentreiter GmbH Co KG Mertinger Strasse 60 86663 Asbach B umenheim Tel 49 0 9 06 98 09 0 Fax 49 0 9 06 98 09 50 E Mail info geda de Web www geda de BL164 GB Edition 07 2017...

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