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DIGITAL CLOCK MODEL CLK036

 

GEKCO INC.  

 

 

 

Rev 1.0  

 

 

 

 

13

 

Install the IC on the main circuit board: 

(   ) U1: ATMEGA328P IC 

This completes the assembly. 

7.

 

 Final Tests 

Using  a  multi-meter  to  measure  resistance 
perform the following checks. 

(   )  

Verify  that  the  resistance  with  the 

positive lead on U5 pin 20 and negative lead on 
pin 10, is greater than  2k  ohms. 

(   )  

Connect the plug in transformer T1 to 

power  connector  PS1  and  plug  into  a  wall 
outlet  and  verify  that  the  voltage  with  the 
positive lead on U5 pin 20 and negative lead on 
pin 10, is 5V. 

8.

 

In Case Of Difficulty 

The  “Visual  Checks”  that  are  provided  below 
will  help  you  locate  any  difficulties  that  might 
occur  during  the  assembly  and  testing  of your 
Digital  Clock. 

Additional “ In Case of Difficulty” 

information  is  also  provided  in  your  Operation 
Manual. 

In  an  extreme  case  where  you  are  unable  to 
resolve  a  difficulty,  refer  to  the  “Customer 
Service” information at the back of the Manual. 

 

VISUAL CHECKS 

1.  The majority of kits that fail are due to poor 

solder  connections.  Therefore,  you  can 
eliminate  many  difficulties  by  carefully 
inspecting each connection to make sure it 
is  soldered  as  described  in  the  solder 
instructions  section.  Reheat  any  doubtful 
connections. 

2.  Check  the  circuit  board  to  be  sure  there 

are  no  solder  bridges  between  adjacent 
connections. 

3.  Check  capacitor  values  carefully.  Be  sure 

the  proper  value  part  is  installed  at  each 
capacitor  location  and  that  the  negative      

  )  mark  or  a  positive  ( 

  )  mark  is 

oriented correctly. 

4.  Check each resistor value carefully. 

5.  Be  sure  the  correct  diode  is  installed  at 

each  location,  and  that  the  banded end is 
positioned correctly. 

6. 

Check  the  orientation  and the correct part  
number of the Integrated Circuits. Use the 
pictorial diagrams as a reference.

 

9.

 

Final PCA Assembly 

(   )  

Locate the RTC module and install on 

the 

clock 

main 

board 

as 

shown.

 

 

 

Figure 8 RTC Module Assembly 

10.

 

Final Assembly 

Skip these steps if the enclosure is not used. 

(   )  

Unpack  the  6  piece  enclosure  which 

includes  a  transparent  red  front  piece,  and 
clear back, top, bottom and side panels.  

(   )  

Remove  the  paper  backing  on  all  the 

enclosure pieces. 

Содержание CLK036

Страница 1: ...SW Cypress Ln McMinnville OR 97128 503 472 4770 P N 595 324 REV 1 0 Copyright 2018 GEKCO Inc All Rights Reserved Printed in the United States of America c GEKCO DIGITAL CLOCK MODEL CLK036 ASSEMBLY OP...

Страница 2: ...This page is intentionally left blank...

Страница 3: ...2 ASSEMBLY 9 4 3 SOLDERING 9 5 STEP BY STEP ASSEMBLY 10 5 1 MAIN CIRCUIT BOARD 10 6 INITIAL TESTS 12 7 FINAL TESTS 13 8 IN CASE OF DIFFICULTY 13 9 FINAL PCA ASSEMBLY 13 10 FINAL ASSEMBLY 13 11 THEORY...

Страница 4: ...URE 3 MAIN BOARD TOP VIEW 2 10 FIGURE 4 MAIN BOARD TOP VIEW 3 10 FIGURE 5 MAIN BOARD TOP VIEW 4 11 FIGURE 6 MAIN BOARD WITH STANDOFFS 11 FIGURE 7 MAIN AND DISPLAY BOARD INTERFACE CONNECTOR MOUNTING 12...

Страница 5: ...in electronics can be successful but the more experienced builder can skip any unnecessary information Also this design is fully open source for both the hardware and firmware There are full schemati...

Страница 6: ...avoid misplacing parts 3 1 Top Level Parts List Remove the parts from the main bag and separate each individual parts bags ITEM QTY PART NO DESCRIPTION 1 1 DBR836 KIT Clock Display Board PCA parts ki...

Страница 7: ...20 104 Cap mono Cer 50v radial lead 0 1UF 2 2 C1 C2 21 220 Cap mono Cer COG radial lead 22pF 100v 3 1 C3 26 102 Cap elect alum radial lead 10uF 16v 4 1 Y1 404 160 Crystal HC49 16 00 MHz 5 1 D1 55 62...

Страница 8: ...DIGITAL CLOCK P N CLK036 ASSEMBLY OPERATION MANUAL 6 REV 1 0 GEKCO INC 15 1 LS1 220 1420 Audio Piezo Transducer 30V 16 1 81 180912C Printed Circuit Board Main Board 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1...

Страница 9: ...LK036HDW KIT ITEM QTY PART NO DESCRIPTION 1 2 255 25511 Hardware Standoff Nylon M3 x 12 mm 2 2 255 29346 Hardware Screw Nylon M3 x 0 50 mm Thread 16mm White 3 2 255 29347 Hardware Screw Nylon M3 x 0 5...

Страница 10: ...KIT ITEM QTY PART NO DESCRIPTION 1 1 86 18111901 Front Panel Acrylic 3mm Transparent Red 2 1 86 18111902 Back Panel Acrylic 3mm Clear 3 1 86 18111903 Top Panel Acrylic 3mm Clear 4 1 86 18111904 Botto...

Страница 11: ...rations you will perform while assembling your kit A good solder connection will form an electrical connection between two parts such as a component lead and a circuit board foil A bad solder connecti...

Страница 12: ...3 Main Board Top View 2 C1 22 pF 22 radial lead ceramic capacitor C2 22 pF 22 radial lead ceramic capacitor In the next step be sure to observe the correct polarity as noted before and lay the capacit...

Страница 13: ...e aligned with the silkscreen outline J1 Connector Power 2 1 mm LS1 Audio Piezo Speaker Solder the leads to the foil and cut off the excess lead lengths The next step is to install the mating connecto...

Страница 14: ...llowing IC s on the main circuit board CAUTION Integrated circuits IC s are complex electrical devices that perform many complicated operations in a circuit These devices can be damaged during install...

Страница 15: ...ority of kits that fail are due to poor solder connections Therefore you can eliminate many difficulties by carefully inspecting each connection to make sure it is soldered as described in the solder...

Страница 16: ...of the enclosure onto the main board assembly Make sure the switches properly align with the top piece of the enclosure Figure 10 Enclosure Back with Top Add the main board assembly with the top panel...

Страница 17: ...ing holes Add the front panel and make sure all pieces are aligned properly Add two black screws and loosely tighten to secure the enclosure Congratulations you have successfully completed the assembl...

Страница 18: ...display boards which could vary in size If may be helpful to review the block diagram and schematics while reading the circuit descriptions 11 1 Main Board Circuit Description The main circuit board h...

Страница 19: ...tor J2 is the programming interface connector This allows the firmware to be modified and the ability to reprogram the microcontroller The CLK036 main board looks just like a Arduino Uno and can use t...

Страница 20: ...EMENT MINUTES INCREMENT SECONDS MENU MENU MENU MENU SET MENU SET MENU PLUS MENU SET MENU LOOP SELECT HOURS SELECT MINUTES SET PLUS MENU PLUS ALARM LOOP RETURN TO FUNCTION LOOP INCREMENT HOURS INCREMEN...

Страница 21: ...DIGITAL CLOCK MODEL CLK036 GEKCO INC Rev 1 0 19 12 2 Firmware Design Description 13 PCA Pictorial Diagrams 13 1 Main Board...

Страница 22: ...GEKCO DIGITAL CLOCK P N CLK036 ASSEMBLY OPERATION MANUAL 20 REV 1 0 GEKCO INC 13 2 Display Board Figure 11 Display Board Top Side...

Страница 23: ...DIGITAL CLOCK MODEL CLK036 GEKCO INC Rev 1 0 21 Figure 12 Display Board Bottom Side...

Страница 24: ...GEKCO DIGITAL CLOCK P N CLK036 ASSEMBLY OPERATION MANUAL 22 REV 1 0 GEKCO INC 14 Schematic Main Board...

Страница 25: ...DIGITAL CLOCK MODEL CLK036 GEKCO INC Rev 1 0 23 15 Schematic Display Board...

Страница 26: ...GEKCO DIGITAL CLOCK P N CLK036 ASSEMBLY OPERATION MANUAL 24 REV 1 0 GEKCO INC 16 Document Revision History 1 0 3 Dec 18 Initial Release...

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