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 Areas of application

  The compressors are filled at the factory with the following oil type:

     - for R404A/R507 

FUCHS Reniso Triton SE 55 

   - for R22 

FUCHS Reniso SP 46 

Compressors with ester oil charge (FUCHS Reniso Triton SE 55) are marked with an X in the type designation
(e.g. HA

X

5/945-4).

 3.1  Refrigerants

•  HFKW / HFC: 

 

R404A/R507

•  (H)FCKW / (H)CFC:  

R22

3.2   Oil charge

INFO! 

For refilling, we recommend the above oil types. 

 

 

Alternatives: see lubricants table, Chapter 7.5.

The oil level must be in the visible 
part of the sight glass; damage 
to the compressor is possible if 

overfilled or underfilled!

ATTENTION!

Fig. 3

max. oil level
min. oil level

 ATTENTION!  

  Compressor  operation  is  possible  within  the  operating  limits

 

shown  in  the  diagrams.  Please  note  the  significance

 

of the shaded areas. Thresholds should not be selected as design

 

or continuous operation points.

      

  - Max. permissible ambient temperature 30 °C

      

  -  Max. permissible discharge end temperature 140 °C

      

  -  Max. permissible switching frequency 12x /h.

      

  -  A minimum running time of 3 min. steady-state condition 

 (continuous operation) must be achieved.

    

 

For operation with capacity regulator:

    

 -  

Continuous operation, when the capacity regulator is activated, 

is not permissible and can cause damage to the compressor.

     

  -  The suction gas superheat temperature may need to be reduced 

or set individually when operating near to the  threshold.

    

 -  

When  the  capacity  regulator  is  activated,  the  gas  velocity  in 

the  system  can  not  under  certain  circumstances  ensure  that 

sufficient oil is transported back to the compressor.

      

  For operation with frequency converter:

 

    

 -  

 

The  maximum  current  and  power  consumption  must  not  be 

exceeded. In the case of operation above the mains frequency, 
the application limit can therefore be limited.

      

  When  operating  in  the  vacuum  range,  there  is  a  danger  of  air 

 entering on the suction side. This can cause chemical reactions, 
a pressure rise in the condenser and an elevated compressed-gas 
temperature. Prevent the ingress of air at all costs!

3.3  Limits of application

Содержание Bock HA5

Страница 1: ...u 1 09911 11 2015 DGbFEIRu GEA Bock HA5 HA5 725 4 HAX5 725 4 HA5 830 4 HAX5 830 4 HA5 925 4 HAX5 925 4 Assembly instructions 09911 11 2015 Gb Translation of the original instructions 1 2 3 4 5 6 7 8 9...

Страница 2: ...of the compressor can result in serious or fatal injury Observe the safety instructions contained in these instructions These instructions must be passed onto the end customer along with the unit in...

Страница 3: ...r contactor and motor contactor selection 5 2 Standard motor design for direct or part winding start 5 3 Basic circuit diagram for part winding start with standard motor 5 4 Special motor design for d...

Страница 4: ...conditioning systems Personnel must be capable of assessing thework to be carried out and recognising any potential dangers 1 1 Identification of safety instructions DANGER Indicates a dangerous situ...

Страница 5: ...quipment Directive Commissioning is only permissible if the compressor has been installed in accordance with these assembly instructions and the entire system into which it is integrated has been insp...

Страница 6: ...case Specially or deep cooling with air cooled motor and direct suction at the cylinder Name plate Fig 1 2 1 Brief description Oil sight glass Valve plate Cylinder cover Terminal box Suction shut off...

Страница 7: ...urrent 8 Displacement 4 Starting current rotor blocked 9 Voltage circuit frequency Y Part winding 1 10 Nominal rotation speed YY Part windings 1 and 2 11 Displacement 5 ND LP max admissible operating...

Страница 8: ...x permissible discharge end temperature 140 C Max permissible switching frequency 12x h A minimum running time of 3 min steady state condition continuous operation must be achieved For operation with...

Страница 9: ...temperature Evaporation temperature C Condensing temperature C Suction gas superheat K Suction gas temperature C Fig 5 Fig 4 3 Areas of application Design for other areas on request R404A R507 R22 Ma...

Страница 10: ...combustible environment Fig 8 Fig 9 Fig 10 F E D C 1 2 3 4 2 Setting up 4 1 Storage and transport Use transport eyelet Do not lift manually Use lifting gear Storage at 30 C 70 C maximum permissible re...

Страница 11: ...nly use air tight parts Lay pipes correctly Suitable vibration compensators must be provided to prevent pipes being cracked and broken by severe vibrations Ensure a proper oil return Keep pressure los...

Страница 12: ...off valve completely opened service connection closed The connection which cannot be shut off is intended for safety devices Fig 16 Opening the service connection Spindle Turn 1 turn to the right cloc...

Страница 13: ...lines fuses and motor protection switches must be rated on the basis of the maximum working current see name plate For motor protection use a current dependent and time delayed overload protection dev...

Страница 14: ...monitor F4 Safety chain high low pressure monitoring F5 Oil differential pressure monitor C1 Fan operating capacitor B1 Release switch thermostat Fig 17 nderung 0 Datum Name Datum Bearb Gepr Norm 1 02...

Страница 15: ...or part winding 1 K2 Mains contactor part winding 2 K1T Delay relay max 1s S1 Control voltage switch E1 Oil sump heater PW MP10 5 6 7 BOCK COMPRESSORS 8 9 Bl 1 Bl 1 M 1 M1 1 K1 9 X3 1 10 2 C1 3 F5 4 T...

Страница 16: ...do this results in opposed rotary fields and results in damage to the motor After the motor starts up via partial winding 1 partial winding 2 must be switched on after a maximum delay of one second F...

Страница 17: ...1 W1 U1 V2 U2 W2 L3 L2 L1 400 V Y nur Direktstart V1 W1 U1 V2 U2 W2 L1 L2 L3 5 4 Sondermotor Ausf hrung f r Direkt oder Stern Dreieck Anlauf F r den Stern Dreieck Anlauf ist eine mechanische Anlaufent...

Страница 18: ...hain high low pressure monitoring F5 Oil differential pressure monitor C1 Fan operating capacitor B1 Enabling switch thermostat Q1 Main switch nderung 0 Datum Name Datum Bearb Gepr Norm 1 20 Feb 2009...

Страница 19: ...relay S D changeover K5T Delay relay start unloader S1 Control voltage switch AL Start unloader E1 Oil sump heater D S MP10 5 6 7 BOCK COMPRESSORS 8 9 Bl 1 Bl 1 9 X3 1 M 1 M1 1 10 2 K1 11 3 C1 4 F5 K1...

Страница 20: ...H1 LED lights red The hot gas side of the compressor can also be protected against overtemperature using a thermal protection thermostat accessory The H2 LED red is provided for the protection functi...

Страница 21: ...connection 1 or 2 Release the hot gas temperature sensor if installed 3 or 4 2 Restore the power supply L1 or S1 ON Function check of motor temperature sensor operational ON Function check of hot gas...

Страница 22: ...l and depending on the pressure and ambient temperature refrigerant diffuses into the compressor s lubricating oil This reduces the oil s lubricating ability When the compressor is started the refrige...

Страница 23: ...trols are mandatory on the installation side The compressor has undergone trials in the factory and all functions have been tested There are therefore no special running in instructions Check the comp...

Страница 24: ...open before starting the compressor Check that the safety and protection devices pressure switch motor protection electrical con tact protection measures etc are functioning properly Switch on the co...

Страница 25: ...then approx every 3 years or 10 000 12 000 operating hours Dispose of used oil according to the regulations observe national regulations Annual checks Oil level leak tightness running noises pressure...

Страница 26: ...ked on the name plate This oil type should be used as a preference Alternatives are stated in the extract from our lubricants table below Refrigerants GEA standard oil types Recommended alternatives H...

Страница 27: ...g ratio 66 33 L M 5 Tolerance 10 relative to the mean value of the voltage range Other voltages and types of current on request The specifications for max power consumption apply for 50Hz operation Fo...

Страница 28: ...hlu m glichkeit f r lspiegelregulator View X Possibility of connection of oil level regulator Vue X Raccord pour r gulateur de niveau d huile Dreilochanschlu f r TRAXOIL 3xM6x10 Three hole connection...

Страница 29: ...sure switch OIL 7 16 UNF D Connection oil pressure switch LP 7 16 UNF D1 Connection oil return from oil separator 1 4 NPTF E Connection oil pressure gauge 7 16 UNF F Oil drain M22 x 1 5 H Oil charge p...

Страница 30: ...ards referenced A partly completed machine may only be put into operation when it has been established that the machine into which the partly completed machine is to be installed conforms to the regul...

Страница 31: ...ny questions about installation operation and accessories please contact our technical service or specialist wholesaler and or our representative The GEA service team can be contacted by phone with a...

Страница 32: ...enhausen Germany Phone 49 0 7022 9454 0 Fax 49 0 7022 9454 137 info gea com gea com GEA Group is a global engineering company with multi billion euro sales and operations in more than 50 countries Fou...

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