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13

Installation Instructions

DIRECT CONNECT APPLICATIONS

 MAKE WIRE LEAD CONNECTIONS INSIDE THE JUNCTION BOX

  1. 

 Make all wire connections by using appropriate UL-listed electrical connectors and techniques.

   2. 

 Select the applicable wiring situation and follow the instructions accordingly:

 

3. 

 Be sure that all wire leads are inside the junction box and not  

pinched between the box and the unit. The green insulated  

ground wire from the Zoneline 

MUST

 be connected to the branch 

circuit ground wire.

  4. 

 Plug the 9-pin connector into the 9-pin receptacle in the junction box. 

  5. 

 Replace the junction box cover by replacing the two screws  

removed earlier.

3

230/208 Volt 

Wall Plug 

 

Heater Wattage 

Power Supply Kits 

Configuration 

Circuit Protective Device 

@ 230/208 Volts

RAK3152 

Tandem 

15-Amp Time-Delay Fuse or Breaker 

2.55/2.09 KW 

RAK3202 

Perpendicular 

20-Amp Time-Delay Fuse or Breaker 

3.45/2.82 KW 

RAK3302 

Large Tandem 

30-Amp Time-Delay Fuse or Breaker 

5.00/4.10 KW

230/208 Volt 

Heater Wattage 

 

Power Supply Kits 

@ 230/208 Volts 

Circuit Protective Device

 

RAK4157 

2.55 KW/2.09 KW 

15-Amp Time-Delay Fuse or Breaker 

RAK4207 

3.45 KW/2.82 KW 

20-Amp Time-Delay Fuse or Breaker 

RAK4307 

5.00 KW/4.10 KW 

30-Amp Time-Delay Fuse or Breaker

265 Volt 

Heater Wattage 

 

Power Supply Kits 

@ 265 Volts 

Circuit Protective Device

 

RAK5157 

2.55 KW 

15-Amp Time-Delay Fuse or Breaker 

RAK5207 

3.45 KW 

20-Amp Time-Delay Fuse or Breaker 

RAK5307 

5.00 KW 

30-Amp Time-Delay Fuse or Breaker 

Conduit

Make wire lead 

connections

• 

1-Phase 220-240 VAC

 

 When connecting the Zoneline to a single-phase circuit 

for 230V applications:

   Connect the white and black leads of the Zoneline 

power supply kit to the branch circuit L1 and L2 leads. 

(The white lead of the power supply kit should be 

identified by the installer using electrical tape with some 

color other than green or white.) Connect the green lead 

of the power supply kit to the power supply and branch 

circuit ground.

• 

3-Phase 208 VAC

  

When connecting the Zoneline to a three-phase circuit 

for 208V applications:

   Connect the white and black leads of the Zoneline 

power supply kit to the branch circuit L1 and L2 leads. 

(The white lead of the power supply kit should be 

identified by the installer using electrical tape with some 

color other than green or white.) Connect the green lead 

of the power supply kit to the power supply and branch 

circuit ground.

• 

3-Phase 208 VAC with “Crazy Leg”

  

When connecting the Zoneline to a three-phase circuit 

with “Crazy Leg” for 208V applications: 

   Connect the white and black leads of the Zoneline 

power supply kit to the branch circuit Neutral and L1 

leads. (The white lead of the power supply kit should  

be connected to neutral.) Connect the green lead of  

the power supply kit to the power supply and branch 

circuit ground.

• 

3-Phase 253-277 VAC

 

 When connecting the Zoneline to a three-phase circuit 

for 265V applications:

   Connect the white and black leads of the Zoneline 

power supply kit to the branch circuit Neutral and L1 

leads. (The white lead of the power supply kit should  

be connected to neutral.) Connect the green lead of  

the power supply kit to the power supply and branch 

circuit ground.

Power Cord Connections

POWER CONNECTION CHART

Direct Connections

Содержание Zoneline AZ85H12DAC

Страница 1: ...and Heat Pump Models 8500 Series Owner s Manual and Installation Instructions GEAppliances com Zoneline Vertical Printed in China Write the model and serial numbers here Model ________________________ Serial _________________________ You can find them on a label on the front case panel Español For a Spanish version of this manual visit our Website at GEAppliances com Para consultar una version en ...

Страница 2: ...gth or at either the plug or connector end n Product must be operated with the electrical plug supplied with the product Do not replace the electrical plug supplied with the product n If the receptacle does not match the plug the receptacle must be changed out by a qualified electrician n Unplug or disconnect the Zoneline at the fuse box or circuit breaker before making any repairs NOTE We strongl...

Страница 3: ... if present NOTE The owner is responsible for setting the appropriate dip switches and connecting terminals Controls Dip Switches Dip Switches All Electric Heat Heat pump models only When this switch is enabled UP heat pump operation is locked out causing the unit to provide only electric resistance heat ALL I2 R All Electric Heat ALL I2 R All Electric Heat Heat pump models only FREEZ S Freeze Sen...

Страница 4: ...ously Occupancy Sensor Field Supplied When this switch is enabled UP it allows the unit to utilize an infrared motion sensor and a door switch for occupancy detection This feature combined with field devices automatically cycles the unit between normal operation and a preset energy management operation FREEZE S Freeze Sentinel CONST FAN Constant ON Fan OCCUPIED Occupancy Sensor Duct The duct selec...

Страница 5: ... to select the cooling limits The next three switches are used to control the heating limits Temperature limiting during COOL mode all temperatures shown in F UP DOWN Minimum Maximum NONE 1 2 3 60 85 1 2 3 64 85 1 2 3 66 85 2 1 3 68 85 2 3 1 70 85 1 2 3 NONE 72 85 1 3 2 74 85 3 1 2 76 85 Temperature limiting during HEAT mode all temperatures shown in F UP DOWN Minimum Maximum NONE 4 5 6 60 85 4 5 ...

Страница 6: ... Zoneline operation No common busing is permitted A separate wire pair must be run from each separate controlling switch to each individual Zoneline Room Air Sensor Requires room air sensor kit RAVRMS When connected the room air sensor will allow utilization of the temperature limiting and freeze sentinel features NOTE If GE thermostat RAK148D1 RAK148P1 or RAK164D1 RAK164P1 is used with the unit t...

Страница 7: ...together to automatically cycle the unit between normal and energy management operations Central Desk Control When connected the unit lock out is released and it can be turned ONor OFF with a switch located at the Central Desk Control A separate wire pair must be run from each separate controlling switch to each individual Zoneline A 24V AC circuit powers the CDC system No external power is requir...

Страница 8: ...tructions Other features of your Zoneline About Heat Pumps on some models Heat pumps can reduce operating costs by exchanging heat from the outside air even when the outside temperature is below freezing and releasing that heat indoors To get the best economic benefit from your heat pump don t change the room thermostat setting very often Raising the heat setting 2 3 degrees will cause the Zonelin...

Страница 9: ...he filter at least every 30 days Air Filters The most important thing you can do to maintain the Zoneline is to change the filter at least every 30 days Dirty filters reduce cooling heating and air flow Changing the filter will Decrease cost of operation save energy prevent clogged heat exchanger coils and reduce the risk of premature component failure NOTICE Do not operate the Zoneline without th...

Страница 10: ...lled by a qualified electrician Follow the National Electrical Code NEC and or local codes and ordinances For personal safety this Zoneline unit and case must be properly grounded Protective devices fuses or circuit breakers acceptable for Zoneline installations are specified on the nameplate of each unit Do not use an extension cord with this unit Aluminum building wiring may present special prob...

Страница 11: ...cordance with the NEC and local codes ordinances and regulations Power supply kit Recommended branch circuit wire sizes Nameplate maximum circuit AWG Wire breaker size size 15A 14 20A 12 30A 10 AWG American Wire Gauge Single circuit breaker from main box Based on copper wire single insulated conductor at 60 C NOTE Use copper conductors only FOR 230 208 VOLT CORD CONNECTIONS ONLY 1 Remove the front...

Страница 12: ...CTION CHART on page 13 to select the appropriate kit It is the responsibility of the installer to ensure the connection of components is done in accordance with electrical codes Direct connection to branch circuit wiring inside the provided junction box must be made by connecting as follows in steps 1 3 below ATTACH CONDUIT Use the round knockout hole at the top of the junction box to install cond...

Страница 13: ...0 240 VAC When connecting the Zoneline to a single phase circuit for 230V applications Connect the white and black leads of the Zoneline power supply kit to the branch circuit L1 and L2 leads The white lead of the power supply kit should be identified by the installer using electrical tape with some color other than green or white Connect the green lead of the power supply kit to the power supply ...

Страница 14: ... 12 D x 193 4 W x 32 H RAVWP15 15 D x 193 4 W x 32 H Cutout Dimensions 20 W x 321 4 H Access Panel with Return Air Grille RAVRG1 Return Air Grille RAVRG2 Cutout Dimensions 28 W x 48 H Cutout Dimensions 203 8 W x 203 8 H OR Wall Thermostat Model Type Mechanical Thermostat Electronic Thermostat Heat Cool Models 4 wire 5 wire Heat Pump Models 6 wire 6 wire Check the thermostat instructions for correc...

Страница 15: ... Filter bracket Secure platform to the floor Platform 231 4 x 231 4 square Min load capacity 175 lbs 4 min from front of case Unit installed through FRONT of case 5 min from front of case Unit installed through SIDE of case 3 min from two sides of case 5 for side install Plenum cutout 321 4 H x 20 W Drain fittings 3 4 Outside wall Platform Wall plenum Field supplied outer flashing 10 111 2 A B A M...

Страница 16: ...depth 231 8 D Case height 31 E Condensate drains 3 4 connector Primary Drain Centerline of cutout is approximately 51 4 from left case wall and 81 2 from back case wall Secondary Drain Centerline of cutout is approximately 61 2 from left case wall and 51 4 from back case wall F Typical wall plug 6 12 above case G Room air sensor kit 10 long Outside wall Flex duct may be used for transitions only U...

Страница 17: ... the option that best suits your installation requirements Follow the Installation Instructions provided with the return air grille accessory for installation details NOTE Use only one filter in the installation The filter may be installed on the unit or in the access panel door Unit mounted filter with a field supplied return air grille and access door panel RAVRG2 Return air grille RAVRG1 Access...

Страница 18: ...3 4 W x 32 H RAVWP12 12 D x 193 4 W x 32 H RAVWP15 15 D x 193 4 W x 32 H 2 Make drain hole cutout s Primary Drain Centerline of drain is approximately 51 4 from left platform edge and 81 2 from back platform edge Secondary Drain Centerline of drain is approximately 61 2 from left platform edge and 51 4 from back platform edge 3 Place the platform in the utility closet with the following clearance ...

Страница 19: ...E Flex duct can collapse and cause airflow restrictions Do not use flex duct for 90 bends or unsupported runs of 5 ft or more 3 Installation Instructions Your airflow should be balanced based on many factors such as available ESP room CFM and ductwork Consult an HVAC engineer for proper applications External static pressure ESP can be measured with a manometer or pitot tube Once this ESP is establ...

Страница 20: ...e the unit to be slid into the case 2 Ground the unit to the case by installing the front case to unit hex bolt and discard the two case to unit side screw 5a Hex bolt Air discharge outlet Rigid ductwork Inside wall 20 Primary female drain fitting 3 4 Leveling legs INSTALL AND GROUND THE UNIT TO THE CASE UNIT INSTALLED THROUGH SIDE OF CASE 1 Slide the side of the unit into the case Push the unit a...

Страница 21: ...ctions as appropriate of this manual for proper connections 3 Replace the case front panel by replacing the four front screws and the two top screws 6 Installation Instructions Thermostat Unit Connections 21 Maximum Wiring Length for Thermostat Connection to the Unit 66 ft for AWG 18 60 ft for AWG 20 40 ft for AWG 24 AWG American Wire Gauge CONNECT THE TOP DUCT 1 Install the duct onto the air disc...

Страница 22: ...tat connections 3 Raise the top duct by turning all four case top duct adjusting screws counterclockwise 4 Remove the front and or side case to unit grounding screw if present 5 Slide the unit out of the case 22 FINAL CHECK Review this Checklist before restoring power Correct line voltage Single circuit only HVACR type breaker fuse Ductwork connected Case and unit level Wall plenum caulked Level F...

Страница 23: ...ave a minimum of 65 free area Non GE grilles may be too restrictive for proper performance Consult your salesperson for assistance The air filter is dirty Change the filter at least every 30 days See the Care and Cleaning Air Filters section The room may have When the Zoneline is first turned on you need to been hot or cold allow time for the room to cool down or warm up Outdoor air is Set the ven...

Страница 24: ...nel is set at fan cycle up This will cause the fan to cycle on and off with the compressor You may also hear a fan noise stop and start You may notice a few minutes delay in starting if you try to restart the Zoneline too soon after turning it off or if you adjust the thermostat right after the compressor has shut off This is due to a built in restart protector for the compressor that causes a 3 m...

Страница 25: ...Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support Notes GEAppliances com 25 ...

Страница 26: ...Notes 26 Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions ...

Страница 27: ... and you may also have other rights which vary from state to state or province to province To know what your legal rights are consult your local state or provincial consumer affairs office or your state s Attorney General Warrantor General Electric Company Louisville KY 40225 For The Period Of GE Will Replace One Year Any part of the Zoneline which fails due to a defect in materials or workmanship...

Страница 28: ...ut our Website today For the hearing impaired please call 800 TDD GEAC 800 833 4322 Parts and Accessories GEAppliances com Individuals qualified to service their own appliances can have parts or accessories sent directly to their homes VISA MasterCard and Discover cards are accepted Order on line today 24 hours every day or by phone at 800 626 2002 during normal business hours Instructions contain...

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