916-141 Rev. A
September 2014
PanaFlow™ Z1G
Quick-Start Guide
1. Thank you.
Thank you for purchasing the
PanaFlow Z1G
Ultrasonic Flowmeter
. If you have any
questiosn, see
Step 8
for our contact information and
page 4 for our
Customer Support Centers
locations.
Before removing the PanaFlow Z1G system from the
shipping crate, inspect the flowmeter carefully. Each
instrument manufactured by
GE Measurement &
Control
is warranted to be free from defects in material
and workmanship. Before discarding any of the
packing materials, account for all components and
documentation listed on the packing slip.
2. Meter Installation.
The ideal site is a straight
section of process pipe meeting the following criteria:
• The pipe section is horizontal and above ground.
•
The pipe section can accommodate the overall
length of the flowcell.
•
The flowcell can be installed with the Z1G flow
transmitter located on the top of the pipe.
• There are at least 20 pipe diameters upstream of
the Z1G and 10 pipe diameters downstream of the
Z1G with straight, undisturbed flow.
• There is sufficient clearance around the pipe to
permit easy access for operation and
maintenance of the Z1G flow transmitter.
3. Temperature and Pressure Transmitters.
If used,
temperature and pressure transmitters should be
installed in the process pipe at least 2 pipe diameters,
but no more than 20 pipe diameters, downstream
from the Z1G flow transmitter. The temperature sensor
should protrude 1/4 to 1/2 way into the process pipe.
Resistive Thermal Devices
(RTDs) are typically a good
choice for the temperature sensor.
The transmitters should output a 0/4-20 mA signal,
and the Z1G must have a suitable option card to
process the signals and to provide the required 24 VDC
power to the transmitters. The transmitters must have
an accuracy of ±0.5% of the reading or better.
4. Power and Option Card Wiring.
Remove the Z1G
rear cover. Follow the label inside the rear cover to
connect your
option cards
at terminal block
J2
. Wire
the built-in Z1G
analog outputs
at
J1
, as shown below.
Connect the Z1G
power input
terminals to a power
source matching the specifications for your meter.
Then, reinstall the rear cover and o-ring.
Flow
Z1G
20 D
10 D
Upstream Pipe
Downstream Pipe
Temperature Transmitter
RTD
Thermowell
Coupling
Pressure Transmitter
Isolation Valve
Flowcell Wall
WARNING!
Make sure that the Z1G is properly
grounded and that both covers are installed before
applying power in a hazardous environment.
Pin #
1
2
3
AC
Line Power
Line Neutral
Earth Ground
POWER INPUT
J1 - 4-20 OUTPUT
Description
Pin # Designation
4-20 Output 2 RTN
4-20 Output 1 SIG
4-20 Output 2 SIG
4-20 Output 1 RTN
6
7
8
9
AOUT B–
AOUT B+
AOUT A–
AOUT A+
ID
Pin #
I/O6
I/O5
I/O4
I/O3
I/O2
I/O1
1
2
3
4
5
6
J2 - INPUT/OUTPUT CONNECTIONS
Pin #
1
2
3
DC
Line Positive
Line Negative
No Connection
ID
Pin #
I/O12
I/O11
I/O10
I/O9
I/O8
I/O7
7
8
9
10
11
12
5. Communications Wiring.
The standard built-in
Z1G serial port is an RS232 port. If desired, this port
may be factory-configured as an RS485 port instead.
Wire the built-in serial port at
J1
, as shown below.
If the built-in serial port is an RS232 port, a
Modbus
option card
may be used to provide an additional
serial port for RS485 operation. Wire this port for
Modbus communications at
J5
, as shown below.
The Z1G can be fitted with a
data logging option card
in
Slot 2
. This option card, which requires no external
wiring, increases the Z1G memory by up to 2 MB.
6. Programming Methods.
The Z1G may be
programmed either locally with the
magnetic keypad
or remotely via an RS232 serial port link to a PC that is
running GE’s
PanaView™
software.
The
magnetic keypad
permits programming of the Z1G
through its glass faceplate without removing the cover.
Thus, all programming may be performed while the
unit is installed and operating in a hazardous area. Use
the [ENTER] and [ESCAPE] keys along with the four
[ARROW] keys on the
magnetic keypad
to program the
Z1G flowmeter with its
magnetic wand
.
7. Initial Setup.
Before the Z1G can begin taking
measurements and displaying valid data, the
site data
(i.e., the system and pipe parameters) must be
progammed into the meter. For a 2-Channel meter,
both channels must be activated prior to use.
Upon power up, the Z1G displays the model name and
the software version:
The meter then starts to display flow measurements.
To enter the
Keypad Program
, press the [Escape] key,
[Enter] key, and [Escape] key again, with no more than
10 seconds between key presses. Refer to the
Menu
Map
on the next page, and use the
magnetic wand and
keypad
to program the
CH1/CH2
and
GLOBL
data into
the Z1G.
8. Contact Us.
If you have any questions about your
equipment, please contact us at:
Phone:
+1 978 437 1000
E-mail:
Address: 1100 Technology Drive
Billerica, MA 01821-4111
Web: http://www.ge-mcs.com/en/contact-us.html
J1 - RS232/RS485 OUTPUT
Data Terminal Ready
Ground
Clear To Send
Description
Transmit / +
Receive / –
1
4
5
2
3
Pin #
DTR
RX(RS485–)
TX(RS485+)
CTS
COM (SHLD)
Designation
J5 - MODBUS CONNECTION
MODBUS –
N/C
Description
Pin #
1
2
3
+
–
N/C
Designation
D
S
O
R
UV I R
N
E
P
A
T
U
O
S
S
E
O
I
N
S
N
O
P
O
O
T
N
EN
WH
S
E
D
ER
N
E
I LE
G
I
PanaFlow™
Z1G Gas Flowmeter
Escape
Enter
GE
Z1G Y4AM.STD
CH1 VEL E1
10.00 Ft/s
