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GE IC3645SR4W606N6, Инструкция по установке и эксплуатации, Страница: 58 / 69

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GE IC3645SR4W606N6 Скачать руководство пользователя страница 58

ADJUSTABLE FEATURES 

SX TRANSISTOR CONTROLS

 

 

 

Page 

58

 

 

 

February 2002

 

 

· 

Pick up steer pump contactor on seat switch closure 
and time delay drop out of steer pump contactor on 
seat switch opening: 

 

Range   

1.5 to 65 seconds   

Setting    

Between 0 and 128 

Resolution 

0.5 seconds per set unit 

 

Example: Setting of 20 = (20 x 0.5) + 1.5 = 11.5 seconds 

 

 

· 

Pick up steer pump contactor on directional switch 
closure and time delay drop out of steer pump 
contactor on directional switch opening: 

 

Range   

0.5 to 63 seconds   

Setting    

Between 129 and 255 

Resolution 

0.5 seconds per set unit 

 

Example: Setting of 149 = ((149-129) x 0.5) + 1.5 = 11.5 

seconds  

 

Note:  Contactor drop out will be 1.5 seconds after the seat 

switch opens. 

 

FUNCTION 19  

MAINTENANCE CODE TENS AND UNITS 
HOURS SET 

 

( Push CONT 4 ) 

 

This function allows for the adjustment of the tens and 

units hours of the maintenance code activation time. 

 

 

Range       

0 to 99 

  

Set 

0 to 99 

  

Example      

9999 Hours 

 

 FUNCTION 20   MAINTENANCE CODE THOUSANDS 

AND HUNDREDS HOURS SET  

 

( Push CONT 5 ) 

 

This function allows for the adjustment of the thousands 

and hundreds hours of the maintenance code activation 

time. 

 

 

Range       

0 to 240  

 

Set         

0 to 240  

 

Example      

9999 Hours 

 

FUNCTION 21  

AUTO REGEN BRAKING C/L 

 

(Push CONT 6) 

 

This function allows for the adjustment of the Regen 

braking current limit. The higher the current the shorter the 

stopping distance.   

 

Setting greater than 143 disables this function. 

 

AUTO REGEN

C/L AMPS

= REGEN C/L

VAL

-

FNT 21-51

VAL

-

[(

(

6.50

[

 

 
FUNCTION 24  

FIELD WEAKENING START  

 

( Push CONT 9) 

 

This function allows for setting the armature current at 

which minimum field current will achieved . 

 

Range   

0 to 414 Amps 

Setting   

0 to 255 

Resolution 

1.625 per set unit 

I 

MOTOR

 FWS = VAL. x 1.625 

 

Example: Setting of 20 = 32.5 amps 

 
FUNCTION 25 

MONITOR 

 

( Push CONT 10) 

 

This function allows the monitoring of certain control 

functions by looking directly at the RAM of the 

microprocessor. Because absolute memory locations need 

to be known, this function should not be used without 

detailed instructions from the GE application engineer.  

 

This function should only be adjusted by the vehicle OEM. 
To ensure optimum operation of the control, this function 
must be left with zero stored in this register.  
 
FUNCTION 26  

BASE RATIO 

 

( Push CONT 11) 

 

This function sets the ratio between armature and field 

current when operating below the maximum field current 

and above the Field Weakening Start point. The setting 

represents the quantity of field current changed for each 1 

amp of armature current changed. 

 

Volts 

Max Field Ref 

48 60 

72/80 55 

 

The ratio value (VAL) is the set value divided by 10 and 

rounded to the lowest whole number. 

 

Example : Setting of 45 = 45/10 = 4.5 = 4 VAL. 

 

I

FIELD

 = VAL ( I

MOTOR

 X .0240 ) 

 

 
 
 
 
 

Содержание IC3645SR4W606N6

Страница 1: ...nal information and or problem resolution please refer the matter to the OEM vehicle manufacturer through his normal field service channels Do not contact GE directly for this assistance Table of Cont...

Страница 2: ...3 6 RS 232 Communication Port 9 2 3 6 a Dash Display Interaction Modes 9 2 3 7 Circuit Board Coil Driver Modules 9 2 3 8 Truck Management Module TMM 9 2 4 Hydraulic Pump Control 9 Section 3 0 ORDERING...

Страница 3: ...tallation 51 5 4 Connection Diagrams 51 5 4 1 TMM7A Card Connections 51 5 4 2 TMM7A Typical Brush Wear Sensor Connections 51 5 4 3 TMM Pump Control Connections 52 5 4 4 Typical Brush Wear Sensor Conne...

Страница 4: ...ce curves of Figure 1 the high torque at low speed characteristic of the series motor is evident In a shunt motor the field is connected directly across the voltage source and is therefore independent...

Страница 5: ...More Features with Fewer Components Field weakening with a series wound motor is accomplished by placing a resistor in parallel with the field winding of the motor Bypassing some of the current flowi...

Страница 6: ...C the creep speed can be adjusted by Function 2 of the Handset At creep speed the ON time can decrease to approximately 5 with the OFF time at approximately 95 At full transistor operation this condit...

Страница 7: ...atures which shut down or lock out control operation if a fault conditions occurs that would cause a disruption of normal vehicle operation Section 2 1 5b Anti Rollback Look ahead This feature provide...

Страница 8: ...2a Standard Status Codes Section 2 3 4 a Internal Resistance Compensation The SX traction control has over 30 Status Codes that assist the service technician and operator in trouble shooting the vehic...

Страница 9: ...at the motor brushes need to be replaced before they wear to the point of causing destructive damage to the motor commutator surface Section 2 4 Hydraulic Pump Control This hydraulic motor controller...

Страница 10: ...l Type SP Series Control Pump SH Separately Excited Control Plugging SR Separately Excited Control Regen to Zero Argument 03 Operating Voltage 1 120 volts 4 48 volts 2 24 volts 5 36 48 volts 3 36 volt...

Страница 11: ...OUTLINE DRAWINGS ELEMENTARY DRAWINGS AND INPUTS OUTPUTS SX TRANSISTOR CONTROL Page 11 Section 3 2 Outline SX 4 and SR 4 Package Size October 2002...

Страница 12: ...OUTLINE DRAWINGS ELEMENTARY DRAWINGS AND INPUTS OUTPUTS SX TRANSISTOR CONTROL Page 12 Section 3 3 Outline SX 3 and SR 3 Package Size October 2002...

Страница 13: ...1 NEG A2 F2 FIELD ARMATURE A1 A2 SP FU1 STEER PUMP ARM PUMP CONNECTION BATT NEG LINE FU4 FU3 FU5 PUMP CONNECTION POS L SP REG BRAKING POTENTIOMETER INPUT REGEN OUTPUT SIGNAL I MOTOR VOLTAGE OUT BDI IN...

Страница 14: ...H WEAR OUTPUT OVER TEMP OUTPUT DASH DISPLAY 2 1 3 4 5 6 8 9 15 16 11 13 14 PY7 PY12 PY10 PY11 10 12 19 20 21 50 51 53 13C 13C 13C 13C PUMP CONTROL POWER CONNECTION P A1 A2 N A1 A2 A2 A1 N P 5A 10 12 1...

Страница 15: ...RUSHWEAR INDICATER OUTPUT 14 TMM BRUSHWEAR TMM1 OVER TEMPERATURE OUTPUT 15 IMOTOR OUT STATUS CODE 92 INPUT 16 MOTOR CURRENT COMPENSATION STATUS CODE 90 INPUT 17 LINE CONTACTOR DRIVER AND SUPPRESSION L...

Страница 16: ...echarging before 80 percent discharged with periodic equalizing charges Visual inspection of GE contactors contained in the traction and pump systems is recommended to occur during every 1000 hours of...

Страница 17: ...ral guidelines section 4 2 3 a outlined below 4 2 3 a General Cable Spacing The following general practices should be used for all levels of cabling All cables and wires of like signal levels and powe...

Страница 18: ...own by the GE control GE recommends the addition of this lubricant to all 12 and 23 pin plugs after proper cleaning of the connectors as a preventative measure to insure fretting is not an issue befor...

Страница 19: ...ter This finish is consistent with cold rolled or extruded aluminum Care should always be taken in the handling and storage of controllers The base of the control should be free from nicks bumps protr...

Страница 20: ...tation on mounting plate with mounting holes aligned b Move the control slightly in all directions to eliminate voids and enhance the distribution of the thermal compound c Insert the all of the mount...

Страница 21: ...diagram will have identical numbers on the corresponding wiring diagrams for a specific vehicle but these numbers may be different from the numbers referenced in this publication WARNING Before troub...

Страница 22: ...t or loose connection going from the control and the Dash Display or Handset Defective Dash Display or Handset Replace Dash Display or Handset NEG FU3 KEY SWITCH P1 P2 FU5 TRACTION STATUS CODE DESCRIP...

Страница 23: ...to P4 Defective control Replace the controller unit KEY SWITCH P1 P2 P3 P17 P5 REVERSE SW FORWARD SW P4 SEAT SWITCH P6 L START SW TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION...

Страница 24: ...SW P7 ACCPOT P9 P1 P2 P3 P17 P5 P4 P6 NEG TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 06 Accelerator depressed with no direction selected This status code will be displayed w...

Страница 25: ...ccelerator input circuit Disconnect wire from P7 and measure voltage at wire to negative Should be zero volts for potentiometer type and less than 3 7 volts for solid state type accelerator input P9 P...

Страница 26: ...han 60 of battery volts KEY SWITCH P1 P2 P3 P17 P5 REVERSE SW FORWARD SW P4 SEAT SWITCH P6 L START SW TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 11 Start switch closed on po...

Страница 27: ...settings Check minimum battery volts at P1 and NEG NEG FU5 P1 NOMINAL BATTERY VOLTAGE MINIMUM LIMIT VOLTS AT 1 95 VDC PER CELL 24 80 48 72 36 23 4 78 0 46 8 70 2 35 1 TRACTION STATUS CODE DESCRIPTION...

Страница 28: ...ets Adjust and set card type value as instructed by OEM service manual NO GRAPHIC FOR THIS STATUS CODE TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 23 Motor field current is h...

Страница 29: ...ONNECTIONS POS A1 F1 NEG A2 F2 FIELD ARMATURE FU3 KEY SWITCH P7 P1 P2 P17 P6 P3 P4 START SW FORWARD SW ACC POT LINE L REVERSE SW SEAT SW P5 P9 FU5 NEG FU1 TRACTION STATUS CODE DESCRIPTION OF STATUS CA...

Страница 30: ...TATUS CODE MAY INDICATE AN APPLICATION ISSUE DISPLAY OF THIS STATUS CODE SHOULD NOT TRIGGER THE RETURN OF A CONTROL FOR REPAIR OR REPLACEMENT TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS...

Страница 31: ...7 P6 P3 P4 START SW FORWARD SW ACC POT L REVERSE SW SEAT SW P5 P9 FU5 NEG POWER CONNECTIONS POS A1 F1 NEG A2 F2 FIELD ARMATURE LINE FU1 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDIC...

Страница 32: ...3 P4 START SW FORWARD SW ACC POT L REVERSE SW SEAT SW P5 P9 FU5 NEG POWER CONNECTIONS POS A1 F1 NEG A2 F2 FIELD ARMATURE LINE FU1 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION...

Страница 33: ...NNECTIONS POS A1 F1 NEG A2 F2 FIELD ARMATURE LINE FU1 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 49 Motor field current is too low during the run mode This status code will...

Страница 34: ...o the open side of the line contactor tips Verify that hydraulic pump motor contactor tips are not welded FU3 KEY SWITCH P7 P1 P2 P17 P6 P3 P4 START SW FORWARD SW ACC POT L REVERSE SW SEAT SW P5 P9 FU...

Страница 35: ...1 P2 P17 P6 P3 P4 START SW FORWARD SW ACC POT L REVERSE SW SEAT SW P5 P9 FU5 NEG POWER CONNECTIONS POS A1 F1 NEG A2 F2 FIELD ARMATURE LINE FU1 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATU...

Страница 36: ...Missing or damaged horn suppressor Confirm that all inductive loads accessories are suppressed FU3 KEY SWITCH P7 P1 P2 P17 P6 P3 P4 START SW FORWARD SW ACC POT L REVERSE SW SEAT SW P5 P9 FU5 NEG POWER...

Страница 37: ...EG POWER CONNECTIONS POS A1 F1 NEG A2 F2 FIELD ARMATURE LINE FU1 TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 76 Capacitor 1C voltage too high This status code will be display...

Страница 38: ...ture motor current is greater than 450 amps for longer than 3 5 sec the armature motoring current will be turned off This status code will be displayed when the armature motor current exceeds 450 amps...

Страница 39: ...ttery negative Defective input switch shorted Defective TMM module Defective pump control P16 SC90 NEG USER SW WHEN SR Series PUMP CONTROL IS USED TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF S...

Страница 40: ...rted to positive Defective input switch shorted Defective TMM module Defective pump controller SC93 POS P3 USER SW WHEN SR Series PUMP CONTROL IS USED TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE...

Страница 41: ...itive Defective input switch shorted Defective TMM module Defective pump controller SC94 POS P5 USER SW WHEN SR Series PUMP CONTROL IS USED TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS I...

Страница 42: ...efective input switch shorted Defective TMM module Defective pump controller SC95 POS P8 USER SW WHEN SR Series PUMP CONTROL IS USED TRACTION STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATI...

Страница 43: ...switch is first turned on and or the vehicle may run at a reduced speed CUSTOMER SELECTED SETTING WITH THE HANDSET User defined status code is displayed when the normal hour meter reading exceeds the...

Страница 44: ...ruction sheets Adjust and set card type value as instructed by OEM service manual NO GRAPHIC FOR THIS STATUS CODE PUMP STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 127 Control logic ca...

Страница 45: ...TCH P1 P2 FU2 POWER CONNECTIONS POS A1 NEG A2 FIELD ARMATURE FU1 LINE October 2002 PUMP STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 141 Open thermal protector TP1 or transistor is ove...

Страница 46: ...P3 P12 LINE FU6 P19 P21 TO TRACTION CARD SPEED LIMIT 1 SPEED LIMIT 2 SPEED LIMIT 3 TO TRACTION P10 BDI PY7 PY12 PY10 PY11 PUMP STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 143 Pump Con...

Страница 47: ...KEY SWITCH P1 P2 P3 P12 LINE FU6 P19 P21 TO TRACTION CARD SPEED LIMIT 1 SPEED LIMIT 2 SPEED LIMIT 3 TO TRACTION P10 BDI PY7 PY12 PY10 PY11 PUMP STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICA...

Страница 48: ...Y12 PY10 PY11 PUMP STATUS CODE DESCRIPTION OF STATUS CAUSE OF STATUS INDICATION 150 Capacitor volts are low after the line contactor closes This status code will be displayed when the capacitor voltag...

Страница 49: ...status code 51 Also do not connect any loads to the load side of the line contactor POWER CONNECTIONS POS A1 NEG A2 FIELD ARMATURE FU1 FU3 KEY SWITCH P1 P2 P3 P12 LINE FU6 P19 P21 TO TRACTION CARD SP...

Страница 50: ...at pump control Check for dirty contactor tips POWER CONNECTIONS POS A1 NEG A2 FIELD ARMATURE FU1 FU3 KEY SWITCH P1 P2 P3 P12 LINE FU6 P19 P21 TO TRACTION CARD SPEED LIMIT 1 SPEED LIMIT 2 SPEED LIMIT...

Страница 51: ...Display to warn maintenance personnel that the motor brushes need to be replaced before they wear to the point of causing destructive damage to the motor commutator surface The BWI function is compati...

Страница 52: ...POSITIVE PUMP CONTROL CONNECTIONS PA 3 PA 6 PB 6 PA 1 PA 2 PA 4 PA 5 PZ 10 PZ 11 PY 10 PA 3 1 A1 1 A1 2 A2 1 A3 1 A2 2 A3 2 TO PY10 TRACTION ARM 1 BRUSH WEAR SENSOR CONNECTIONS FOR PUMP CONTROL TYPIC...

Страница 53: ...8 volts is auto ranging Selection of Card Operation Type At the transistor control traction card unplug the Y plug if the dash display is in use and plug in the Handset to the plug location Y on the c...

Страница 54: ...ult codes The vehicle can now be operated with the Handset connected or the Handset can be disconnected before operation NOTE You can return to the segment check mode at any time by holding down the E...

Страница 55: ...0 3 on time Important Note This function is used to optimize motor and control performance and this setting will be determined by GE and OEM engineers at the time of vehicle development This setting m...

Страница 56: ...termined by GE and OEM engineers at the time of vehicle development This setting must not be changed by field personnel without the permission of the OEM FUNCTION 9 REGEN BRAKING C L Push 9 This funct...

Страница 57: ...0 and 31 36 volts Between 32 and 44 48 volts Between 45 and 69 72 volts Between 70 and 80 80 volts Between 81 and 183 36 48 volts Between 184 and 250 No BDI Between 251 and 255 FUNCTION 16 STALL TRIP...

Страница 58: ...ustment of the Regen braking current limit The higher the current the shorter the stopping distance Setting greater than 143 disables this function AUTO REGEN C L AMPS REGEN C L VAL FNT 21 51 VAL 6 50...

Страница 59: ...32 5 amps I M FWS VAL x 1 625 This FIELD WEAKENING START takes effect when the Mode 1 settings are called for by the interactive Dash Display FUNCTION 50 MODE 1 FW RATIO Push CONT 3 This function set...

Страница 60: ...ash Display FUNCTION 57 MODE 3 FIELD WEAKENING START Push CONT 10 Same as Function 49 This FIELD WEAKENING START takes effect when the Mode 3 settings are called for by the interactive Dash Display FU...

Страница 61: ...justed by Function 26 This function sets the ratio between armature and field current when operating I MOTOR is above FWS and less than 300 amps Setting is the value of field current changed for each...

Страница 62: ...d until the total IR compensation voltage has been added Range 0 0015 to 0 383 seconds Setting 0 to 255 Resolution 0 0015 seconds per set unit Example Setting of 20 0 032 seconds For example if you ha...

Страница 63: ...stored status code was the last one recorded read the number stored in Function 28 Using the Memory Map See Section 8 1 for your logic card match the stored status code pointer number the number show...

Страница 64: ...DE 2 SPEED LIMIT 3 SL3 Push CONT 7 Same as Function 50 FUNCTION 55 NOT APPLICABLE This function is not applicable to this type of control and should not be adjusted FUNCTION 56 MODE 3 CONTROLLED ACCEL...

Страница 65: ...00ZX From the Dash Display the operator may select any of four pre set interactive modes consisting of 4 Controlled Acceleration levels 4 Field Weakening Pick Up levels and 4 Speed Limit levels These...

Страница 66: ...I used Diagnostics Override With Fault Run Mode BDI Display or Blank Display no BDI used Diagnostics Override With Fault Key Switch Off Display TractionHourmeter For Four Seconds Display PumpHourmeter...

Страница 67: ...s HS or PC None 19 20 20 Maintenance Code HM Thou Hun HS or PC None 20 21 21 Auto Regen HS or PC None 21 22 22 Mode Reference HS or PC For DD on power up 22 23 23 Field PWM Gain HS or PC None 23 24 24...

Страница 68: ...us Code 9 PC Only Reset to Zero Only 65 66 BDI 9 PC Only Reset to Zero Only 66 67 Hours Tens Ones 9 PC Only Reset to Zero Only 67 68 Hours Thou Hun 9 PC Only Reset to Zero Only 68 69 36 Stored Status...

Страница 69: ...C None 105 106 57 Dash Display FWS 3 HS or PC None 106 107 58 Dash Display Ratio2 3 HS or PC None 107 108 59 Dash Display Speed Limit 2 3 HS or PC None 108 109 60 Dash Display CA 4 HS or PC None 109 1...

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