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Installation Instructions

MAKE ELECTRICAL CONNECTION TO THE UNIT

REINSTALL JUNCTION BOX

Reinstall the junction box by engaging the left tabs
on the lower right face of the unit, aligning the
screw holes at the top and bottom and driving the
two screws until secure. Be sure that all wire leads
are inside the box and not pinched between the box
and the unit. The green insulated ground wire from
the unit 

MUST

be connected to the branch circuit

ground wire.
Make all wire connections by using appropriate 
UL-listed electrical connectors and techniques
(black to black, white to white and green to green).

4

REINSTALL JUNCTION BOX COVER

1

Carefully tuck all wires and connections back inside
the junction box. Be sure there are no loose
connections or stray uninsulated wires exposed.

2

Place the junction box cover in place. Replace the
two screws removed earlier and tighten securely.

5

ATTACH CONDUIT

1

Use the round knockout at the bottom of the
junction box to attach conduit coming from the
branch circuit. Remove the knockout, attach the
conduit and bring wires into the junction box. 
Leave 6

of wire free at the end of the conduit 

to allow connections to be made.

2

If a fuse and fuseholder are to be used, the 
knockout at the top of the box is for mounting 
a Buss Fuseholder. Be sure the fuse and fuseholder
are of the same rating as the branch circuit.
Leadwires at the fuse can be either soldered in
place or attached using UL-listed 1/4

female

(receptacle) crimp connectors.

3

Conduit

REMOVE JUNCTION BOX

1

Remove the junction box cover by removing the
front two screws.

2

Remove the junction box by removing the top and
bottom rear screws. Note how the tabs on the lower
left side of the junction box serve to hold the side in
place. This will help when the box is being reinstalled.

1

Unit connector

Junction
box cover

Junction
box

CONNECT THE CORDSET

Plug the connector, provided in the Direct Connect
Kit, fully into place in the unit mating connector. 
Be sure the locking tabs at the sides are engaged.

2

Connector

NOTE: 

Order Kit RAK4002CW to enable a quick

disconnect inside the junction box. 

16

Содержание AZ38H09DAD

Страница 1: ...port Consumer Support Back Cover Warranty 27 Heat Cool Model 2800 Heat Pump Model 3800 Owner s Manual and Installation Instructions ge com Write the model and serial numbers here Model ____________________ Serial ____________________ Find these numbers on a label behind the room cabinet on the base pan Zoneline Español For a Spanish version of this manual visit our Website at ge com Para consultar...

Страница 2: ...ack of this manual Replace immediately all electric service cords that have become frayed or otherwise damaged A damaged power supply cord must be replaced with a new power supply cord obtained from the manufacturer and not repaired Do not use a cord that shows cracks or abrasion damage along its length or at either the plug or connector end Unplug or disconnect the Zoneline at the fuse box or cir...

Страница 3: ... LOW HEAT provide heating with different fan speeds LOW FAN or HIGH FAN provides air circulation and filtering without cooling or heating NOTE If you move the switch from a cool or heat setting to STOP or to a fan setting the unit has an automatic 3 minute delay before allowing the compressor to restart in the cool or heat mode TEMP CONTROL MODE CONTROL About the controls on your Zoneline ge com A...

Страница 4: ...st be removed from the vent door before use See the Installation Instructions in the back of this manual Air Direction To adjust the air direction remove the room cabinet Remove the 7 louver screws that hold the louver insert in place Flip the louver insert 180 replace the screws and the room cabinet Remove the room cabinet and flip the louver insert to change the air direction 4 Other features of...

Страница 5: ...imit 1 Cool TL2 C Temp Limit 2 Cool TL3 C Temp Limit 3 Cool 7 8 Heat Sentinel HEAT BOOST 3800 Series models only Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support All Electric Heat This electric heat option functions only on the 3800 Series models When this switch is enabled UP heat pump operation is locked out causing the unit to provide only elect...

Страница 6: ...abled UP it turns OFF the freeze sentinel protection feature With the switch disabled DOWN the freeze sentinel is activated which automatically provides heat without user interface This helps to prevent plumbing damage by turning the heater and indoor fan ON at 41 F and OFF at 46 F Constant ON Fan When this switch is enabled UP it allows the indoor fan to run continuously at high speed even if the...

Страница 7: ...5 3 1 2 76 85 Temperature limiting during HEAT mode all temperatures shown in F UP DOWN Minimum Maximum NONE 4 5 6 60 85 4 5 6 60 80 4 5 6 60 78 5 4 6 60 76 5 6 4 60 74 4 5 6 NONE 60 72 4 6 5 60 70 6 4 5 60 65 Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support Heat Sentinel When this switch is enabled UP it turns ON the heat sentinel protection featu...

Страница 8: ... bottom of the terminals and tighten screws securely After all desired connections have been made replace the access cover and room cabinet The owner is responsible for making all connections and setting the appropriate dip switches CAUTION Improper wiring may damage the Zoneline electronics No common busing is permitted Damage or erratic operation may result A separate wire pair must be run from ...

Страница 9: ...ed the unit will be controlled by a remote thermostat NOTE The number 4 dip switch must be in the enabled UP position to activate the remote thermostat See the installation instructions supplied with the remote thermostat IMPORTANT The Zoneline thermostat connections provide 24 V AC only If using a digital electronic wall thermostat you must set it to the 24 V AC setting See the Installation Instr...

Страница 10: ...ove the four screws securing the unit flanges to the case Slide the unit from the wall case Grasp the vent filter tab and pull the filter out by sliding it to the right To clean the vent filter Run water through the filter from the back side Dry thoroughly before replacing Outdoor Coils The coils on the outdoor side of the Zoneline should be checked regularly If they are clogged with dirt or soot ...

Страница 11: ...ter through the filters from the back side Dry thoroughly before replacing NOTE The air filters are interchangeable and will fit in either the right or left side To remove the air filters To replace the air filters CAUTION Do not operate the Zoneline without the filters in place If a filter becomes torn or damaged it should be replaced immediately Operating without the filters in place or with dam...

Страница 12: ...C or local codes and ordinances For personal safety this Zoneline must be properly grounded Protective devices fuses or circuit breakers acceptable for Zoneline installations are specified on the nameplate of each unit Do not use an extension cord with this unit Aluminum building wiring may present special problems consult a qualified electrician When the unit is in the OFF position there is still...

Страница 13: ...were not designed for your new GE Zonelines The RAK40 contains air deflectors and gaskets that mount to the unit to direct the hot exhaust air away from the air intake to allow the unit to function properly The grille must have a 65 minimum free area Any vertical deflectors in the existing rear grille should be removed to decrease condenser air recirculation that can cause the unit to short cycle ...

Страница 14: ...ller to ensure the connection of components is done in accordance with these instructions and all electrical codes Branch Circuit and Proper GE Unit Amperage Rating Subbase Kit 15 RAK204D15P 20 RAK204D20P 30 RAK204D30P A power supply kit must be used to supply power to the Zoneline unit The appropriate kit is determined by the voltage the means of electrical connection and the amperage of the bran...

Страница 15: ...available to provide a flexible enclosure for direct connection The instructions provided with the selected subbase kit must be carefully followed It is the responsibility of the installer to ensure the connection of components is done in accordance with these instructions and all electrical codes Branch Circuit and Proper GE Power Unit Amperage Rating Subbase Kit Supply Kit 15 RAK204E15 RAK5172 2...

Страница 16: ...ction box to attach conduit coming from the branch circuit Remove the knockout attach the conduit and bring wires into the junction box Leave 6 of wire free at the end of the conduit to allow connections to be made 2 If a fuse and fuseholder are to be used the knockout at the top of the box is for mounting a Buss Fuseholder Be sure the fuse and fuseholder are of the same rating as the branch circu...

Страница 17: ...er 5 00 4 10 KW 230 208 Volt Heater Wattage Power Supply Kits 230 208 Volts Circuit Protective Device RAK4157 2 55 KW 2 09 KW 15 Amp Time Delay Fuse or Breaker RAK4207 3 45 KW 2 82 KW 20 Amp Time Delay Fuse or Breaker RAK4307 5 00 KW 4 10 KW 30 Amp Time Delay Fuse or Breaker 265 Volt Heater Wattage Power Supply Kits 265 Volts Circuit Protective Device RAK5172 2 55 KW 15 Amp Time Delay Fuse or Brea...

Страница 18: ...ries wall cases are insulated Insulation kit RAK901L is available for use with RAB77 or existing uninsulated wall cases when needed NOTE For installation with a subbase or duct adapter see the instructions packed with those kits 1 Stiffener Protective panel Slit PREPARE THE UNIT Carefully remove shipping tape and foam shipping blocks from the room cabinet compressor and vent door There may be mult...

Страница 19: ...he top over the rail along the unit top 1 then pushing it in at the bottom 2 4 Installation Instructions 19 NOTE There are several extra holes in the unit side flanges for installation in wall cases other than GE To avoid damaging the flange insulation the installer should use an awl or other sharp tool to puncture the insulation in the appropriate holes before installing the attachment screws ...

Страница 20: ...ng onto external building walls we recommend the use of RAD10 Drain Kit External Drain See the Installation Instructions in the RAD10 kit Internal Drain See the Installation Instructions in the RAD10 kit Type A screw for metal case or Type B screw for molded case Square drain holes Square drain holes Neoprene sponge gasket Steel mounting plate 1 2 O D drain tube Neoprene sponge gasket Steel mounti...

Страница 21: ...e plug If the RESET button will not stay engaged discontinue use of the Zoneline and contact a qualified service technician Zoneline does not cool Indoor airflow Make sure there are no curtains blinds or furniture or heat as it should is restricted blocking the front of the Zoneline Outdoor airflow is Make sure the rear grille is not restricted This can restricted or recirculated cause the unit to...

Страница 22: ...switch for cooling and one switch for heating The air does not feel The heat pump alone Use the Electric Heat Option This turns off the warm enough during produces air that feels heat pump and warms with electric heat only heating operation cooler than desired NOTE Use of this option will result in increased energy consumption The unit is not The fan dip switch may See the Auxiliary Controls secti...

Страница 23: ...hear a fan noise stop and start You may notice a few minutes delay in starting if you try to restart the Zoneline too soon after turning it off or if you adjust the thermostat right after the compressor has shut off This is due to a built in restart protector for the compressor that causes a 3 minute delay During the defrost cycle both indoor and outdoor fans stop and the compressor will operate i...

Страница 24: ...24 Notes Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions ...

Страница 25: ...25 Notes ge com Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support ...

Страница 26: ...26 Notes Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions ...

Страница 27: ...uct or due to unreasonable use including failure to provide reasonable and necessary maintenance Failure or damage resulting from corrosion due to installation in a coastal environment except for models treated with special factory applied anti corrosion protection as designated in the model number Damage to product caused by improper power supply voltage accident fire floods or acts of God Incide...

Страница 28: ...e call 800 TDD GEAC 800 833 4322 Parts and Accessories ge com Individuals qualified to service their own appliances can have parts or accessories sent directly to their homes VISA MasterCard and Discover cards are accepted Order on line today 24 hours every day or by phone at 800 626 2002 during normal business hours Instructions contained in this manual cover procedures to be performed by any use...

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