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Remote Racking Operator for AKR BREAKERS  

 

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Section 3.  Description

 

 

 

3-1 Description of Small Frame Remote 
Racking Operator – 800A-2000A AKR 

Breakers 

 
The remote racking operator consists of a drive 
train, control switches, and attachment 
brackets.  The drive train is made of a gear 

motor housing (1, Fig. 2), and a square drive 
coupler (2, Fig. 2), which couples to the breaker 
drawout mechanism.   
 

Two control switches and a circuit breaker are 
included with each remote racking operator.    
The start switch (3, Fig. 2) housed in the hand-
held box (4, Fig. 2) controls the power to the 
motor.  Pushing the button closes the switch 

and in turn supplies power to the motor.  This 
control switch is spring loaded; therefore, 
continuous pressure on the button is required 
to keep the motor running.  The motor 
directional toggle switch (5, Fig. 2) is mounted 

on the motor housing.  Two positions are 
provided, “IN” and “OUT”.  For racking toward 
the CONNECT position, the switch should be set 
to “IN”.  For racking toward the DISCONNECT 
position, the switch should be set to  “OUT”.  The 

circuit breaker (6, Fig. 2) senses the motor stall 
current when the breaker reaches the end of its 
travel, which causes the motor to stall.  The 
higher motor stall current trips the circuit 

breaker to the OFF position and in turn shuts off 
the power to the motor.  The latch rod (7, Fig. 2) 
is designed to provide the means for attaching 
the remote racking operator to the front of the 
Small Frame Breaker.  The latch rod (7, Fig. 2) 

hooks into the breaker mounting clip (8, Fig. 2) 
for mounting the remote racking operator to 
the breaker. 
 

Modification to Existing Small Frame Breakers 

 

Before attaching the remote racking operator 
to the existing AKR 30/50 and AKR 30s breakers, 
mounting brackets must be added to the 

breaker. On the AKR 30S breaker, a mounting 
bracket must be mounted on the right side of 

the breaker just above the existing racking 
screw.  Refer to page 6 for the installation 
instructions and kit number. 
 
On the AKR 30/50 breaker, a mounting bracket 

must be added to the left side of the 
escutcheon on the breaker frame.  Refer to 
page 7 for the installation instructions and kit 
number.   
 

Refer to pages 12 and 13 for field modification 
to existing breaker doors. 
  

ATTACHING / REMOVING DEVICE 
Attaching the Remote Racking Operator to 

the Small Frame AKR circuit breaker. 
 

The circuit breaker must be in the OPEN position 
before attempting to attach the remote racking 

operator to the breaker. On the AKR 30/50 
breaker, push the trip button and slide the 
racking screw cover in the breaker escutcheon 
to the right.  Next, slide the remote racking 
attachment cover on the cubicle door to the 

left.  This will expose an opening in the breaker 
cubicle door. On the AKR 30S breaker cubicle 
door, slide either the upper or lower racking 
screw access cover (located on the upper right 
corner of the breaker cubicle door) to the left. 

This will expose two openings in the cubicle 
door.  Position the remote racking operator so 
that the square drive coupling is aligned with 
the square shaft of the drawout  (racking) 
mechanism and the ¼ -turn latch rod engages 

the breaker frame.  Push the remote racking 
operator toward the breaker to engage the 
square drive coupling with the shaft of the 
racking mechanism.  If the coupling and the 

shaft are not in alignment, rotate the motor 
shaft extension on the back of the motor 
housing in either direction until the square drive 
aligns with the square racking shaft. When they 
are in alignment, the remote racking operator 

Содержание AKD-8

Страница 1: ...age Switchgear Remote Racking Operator For AKR Circuit Breakers Cat AKREGRR 115 VAC 60 50 Hertz Operation and Maintenance Manual BCS Switchgear Inc Switchgear Circuit Breakers Parts Tech Support bcssw...

Страница 2: ...OF CONTENTS Section 1 Introduction 3 Section 2 Receiving Handling and Storage 3 Section 3 Description 4 Section 4 Modification 10 BCS Switchgear Inc Switchgear Circuit Breakers Parts Tech Support bcss...

Страница 3: ...result from rough handling Loose parts associated with the apparatus may be included in the box Care should be taken to make certain that these parts are not overlooked The shipping box will include...

Страница 4: ...ng operator to the existing AKR 30 50 and AKR 30s breakers mounting brackets must be added to the breaker On the AKR 30S breaker a mounting bracket must be mounted on the right side of the breaker jus...

Страница 5: ...AKR Circuit Breaker Hold the remote racking operator securely and rotate the latch release located on the left side of the remote racking operator clockwise This should allow the remote racking opera...

Страница 6: ...f the bolt heads on the breaker frame Be careful not to remove these bolts Slide the bracket behind the lock washers on to the bolts and then retorque the bolts to 25 35 ft lbs Do not over torque Chec...

Страница 7: ...the 2 holes on top of the bracket with the 2 holes on the frame Install the 2 20 flat washers lock washers and bolts through the frame and into the bracket Torque the bolts to 7 10 ft lbs Do not over...

Страница 8: ...or mounting the remote racking operator to the breaker ATTACHING REMOVING DEVICE Attaching the Remote Racking Operator to the Large Frame AKR Circuit Breaker The circuit breaker must be in the OPEN po...

Страница 9: ...turn latch rod to mount to breaker 1 Motor and Gear Housing 6 Circuit Breaker Reset Toggle Switch 5 IN OUT Directional Toggle Switch 4 Hand Held Control Box 3 Start Switch Push Button 2 Square Drive C...

Страница 10: ...ch hardware to existing hole of bracket and frame in upper position as shown 3 8 16 Bolt Nut Lock Washer Flat Washer Add 3 8 inch hardware to existing hole in bracket and breaker frame in lower positi...

Страница 11: ...AKR 30 Wide Breaker Door with Defeatable Interlock Kit AKR30508EG22DR 800A 1600A AKR 22 Wide Breaker Door Kit AKR30508EG30DR 800A 1600A AKR 30 Wide Breaker Door Kit AKR30508EG22DRDI 800A 1600A AKR 22...

Страница 12: ...or each modified breaker door Below is a picture demonstrating how to locate and drill holes in an existing 30S 75 100 or 125 breaker door A picture demonstrating how to locate and drill the holes for...

Страница 13: ...emplate above the bottom edge of the door cutout Both press studs will be on the inside of the cutout 3 Drill 1 0 251 diameter hole through the door 2 Drill 1 1 75 diameter hole through the door Figur...

Страница 14: ...Remote Racking Operator for AKR Breakers 14 Top of Door Figure 9 Flag Assembly...

Страница 15: ...GE Energy Industrial Solutions WavePro EntelliGuard Entellisys Remote Racker GEK 99986 EntelliGuard G Remote Racker DEH 41467 EntelliGuard TU Trip Unit Conversion Kits DET 722 Power Break II into a P...

Страница 16: ...ection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter s...

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