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Due to constant improvements to and further developments of our designs, the information and illustrations in this brochure are non-binding.

The specifications and mounted lengths provided by the machine manufacturer must be observed. All specifications are in mm.

Adjustment 

Run-out and Repeatability

Focus on first dial gauge.

Run-out is adjusted by tapping on the adjustment area 

with the adjustment hammer (3).  

1. 

Constantly turn A-axis until the dial gauge reaches 

the peak. Reduce this value by half in lightly tapping 

the adjustment area with the adjustment hammer. 

2. 

Repeat this procedure until you adjusted run-out to 

0,001 mm. Now tighten the four mounting screws 

crosswise with 12Nm. 

3. 

Unclamp and clamp the test pin three to five times, so 

the µGrind chuck can settle and tensions disappear. 

4. 

Check the run-out again and readjust, if necessary.

Focus on second dial gauge. 

1. 

Lightly tighten the 4 adjustment screws. 

2. 

Constantly turn A-axis and stop, when the dial gauge 

reaches the peak. 

3. 

Tighten the adjustment screw closest to the peak point 

using the wrench (4), so the dial gauge result is halved. 

4. 

Turn the chuck for two to three rounds. If wobble is 

still detectable repeat step 2 and 3 until run-out and 

wobble are below 0,001mm. 

5. 

Mount the swarf guard again. 

6. 

Now you can start grinding.

Step 2:

Step 3:

Run-Out

Wobble

Depending on the application, regular run-out checks 

are recommended.

first dial gauge

second dial gauge

adjustment area

4 adjustment screws

4 mounting screws

Change 

clamping sleeve

 // 

Remove

 

chuck

Change 

clamping sleeve

Remove

 

chuck

adjustment hammer

Important:

 

make sure that the µGrind does not contact coolant 

hoses etc. during your grinding process. 

Always clean the µGrind chuck after use. Store chuck 

in anticorrosive environment.

• 

Move push rod into forward position to unclamp 

the chuck. Remove the test pin/ blank/ tool.

• 

Screw the new clamping sleeve into the chuck, fol-

lowing the descriptions on page 6.

• 

Turn the blue locking ring from CLOSE to OPEN and 

unscrew the clamping sleeve.

• 

clamp a new test pin to check the run-out and  

wobble using two dial gauges.

Step 1:

Step 3:

Step 2:

Step 4:

• 

Move push rod into forward position to open the 

chuck. Remove the test pin/ blank/ tool.

• 

Remove the swarf guard and loosen the four adjust-

ment screws with the wrench (4).

• 

Turn the blue locking ring from CLOSE to OPEN and 

unscrew the clamping sleeve. 

• 

Move push rod backwards. 

• 

Loosen the four mounting screws.  

• 

Remove the µGrind chuck from the machine  

spindle and store in the original bag. 

Pay attention to store the chuck in an anticorrosive 

environment. 

• 

Remove push rod from the machine spindle.

 

• 

Keep the µGrind chuck and accessories in the 

µGrind case.

Step 1:

Step 3:

Step 2:

Step 4:

Important:

 

if you wish to remove the µGrind chuck with an HPS 

clamping sleeve mounted, a test pin/ blank/ tool 

must remain clamped in the clamping sleeve to assure 

chuck 

and clamping sleeve not to be damaged. 

Содержание uGrind Nann 3409E

Страница 1: ...Commissioning Instruction manual µGrind Nann 3409E grinding deserves SOLUTIONS ...

Страница 2: ...n 3409E push rod ø40 4 adjustment hammer GDS wrench SW 5 x 150 QC certificate USB flash drive with instruction manual µGrind Nann 3409E case To use on following machine s Helitronic Mini Power excluding Helitronic Mini Automation Helitronic Power Helitronic Power Diamond Helitronic Vision Helitronic Essential Messmaschinen Helicheck L110 ø69 95 µGrind Nann 3409E For dimensions of clamping sleeves ...

Страница 3: ... Remove the swarf guard by turning according to the marking into OPEN position 3 Use machine control to move pushrod into backward position Step 2 Step 1 Preparation Druckstange einschrauben 1 Loosen the adjustment screws 2 Mount the µGrind chuck on the spindle face using the wrench 4 SLIGHTLY tighten the mounting screws They will be tightened later when adjusting the run out Step 3 Mount µGrind C...

Страница 4: ...clamps the test pin Step 6 Insert Test Pin NOTE on run out and repeatability Adjust run out using two dial gauges and a long test pin The longer the test pin the better the adjustment results Only use high quality test pins Step 1 1 Install the two dial gauges Fig 1 2 Get the adjustment hammer 3 and the wrench 4 ready 3 Assure adjustment screws to be loosened 4 Run the machine on manual mode Prepa...

Страница 5: ... application regular run out checks are recommended first dial gauge second dial gauge adjustment area 4 adjustment screws 4 mounting screws Change clamping sleeve Remove chuck Change clamping sleeve Remove chuck adjustment hammer Important make sure that the µGrind does not contact coolant hoses etc during your grinding process Always clean the µGrind chuck after use Store chuck in anticorrosive ...

Страница 6: ... are intended for industrial application The use of µGrind products includes respecting all specifications and according to all regulations included in this instruction Faultless functioning as well as warranty claims can only be granted when using original GDS accessories μGrind Nann 3409E Item No Name D L 400001004 µGrind Nann 3409E 69 95 110 Delivery includes Case actuating pushrod adjustment h...

Страница 7: ...d chuck is soiled Check if blue locking ring is closed properly Check if mounting and adjustment screws are tightened enough Check if push rod is screwed in correctly Check if µGrind chuck is at room temperature Uninstall all parts Clean and start off from the beginning again following the instructions ...

Страница 8: ...GDS Präzisionszerspanungs GmbH Endelbergstrasse 8 D 72131 Ofterdingen Telefon 49 0 74 73 27 26 72 Telefax 49 0 74 73 27 26 49 Email sales gds praezision de Web www gds praezision de ...

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