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GBC 5031TS

OPERATION MANUAL

TABLE OF CONTENTS

Section

Page

Safety Instructions

Warranty

Specifications

Control Panels

Feeder Control Panel

Feeder Controls

6-7

Swing-out Feeder

Skew Adjustment

Laminator Control Panel

9-10

Laminator Controls

11-12

Cutter Control Panel

Cutter Controls

Start Up Sequence

Dual Feed Delivery System

15-16

Film Loading & Threading

Lamination Heat & Speed Guide Chart

Caring for the GBC 5031TS SERIES LAMINATOR

Troubleshooting

Space and Power Requirements

Содержание 5031TS ROLL

Страница 1: ...GBC 5031TS Roll Laminator 1711718 Instruction Manual...

Страница 2: ...5031TS OPERATION MANUAL...

Страница 3: ...Panel 5 Feeder Controls 6 7 Swing out Feeder 7 Skew Adjustment 8 Laminator Control Panel 9 10 Laminator Controls 11 12 Cutter Control Panel 13 Cutter Controls 14 Start Up Sequence 15 Dual Feed Deliver...

Страница 4: ...TO GUARD AGAINST INJURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR General Keep hands long hair loose clothing and articles such as necklaces or ties aw...

Страница 5: ...leaning adjustment normal cosmetic or mechanical wear or freight charges Without limiting the generality of the previous paragraph GBC s obligation under this limited warranty does not include 1 Damag...

Страница 6: ...nter F LENGTH ADJ Sets the length of the sheet G GAP ADJ Sets the gap in between the sheets LED DISPLAY Figure 3 A Displays the selected sheet length B Displays the number of sheets fed C Displays the...

Страница 7: ...tes the top sheet from the stack Sheets should be underneath the lip but not touching it The starting point is to bring the stack of sheets to mid way of the air blast holes If the pickup heads on the...

Страница 8: ...y will prevent the sheets from feeding properly Warning Do not stack anything on the Feed Table other than the sheets intended to be laminated Make sure the sheets are directly under the Pile Height b...

Страница 9: ...ntrolled by which ever feed tire has the most downward pressure on the feed roller It is recommended to adjust only one feed tire at a time Making adjustments to both feed tires at the same time will...

Страница 10: ...ns ON OFF Fans will automatically shut off when STOP is pressed D Run Turns the drive motor ON E Stop Turns the drive motor OFF F Reverse Places the drive motor in reverse Press and hold to reverse th...

Страница 11: ...djusts the temperature UP DOWN for Bottom Heat Shoe I Job Selects the preset jobs settings Operator programmable J Speed Adjusts the speed of the drive motor 4 LED DISPLAY Figure 14 A Displays the tem...

Страница 12: ...tings a Heavy material up to 1 6 1mm including film b 1 5 3 0 mil film 38 75 mic c 5 mil film 125 mic d 10 mil film 250 mic A Scrap Rewind Clutch Figure 18 Adjusts the tension on the Scrap rewind shaf...

Страница 13: ...Left and Right Safety Latches Figure 20 A Lateral Film Adjuster B Adjustment Knob C Locking Knob A Scrap Rewind Tube and Guides Figure 21 Rewinds the scrap film from the side slitting operation B Cool...

Страница 14: ...C Speed Sets the speed of the feed rollers D RUN Starts the feed motor E STOP Stops the feed motor Press and hold to clear the counter F FWD Press and hold to manually advancement of the feed motor G...

Страница 15: ...Adjustable Web Guides May be used to steer the web int the cutter area for straight cuts C Safety Shield A Web path Figure 26 Laminating film loaded onto the machine STACKER TRAY Figure 27 A Adjustabl...

Страница 16: ...ead the web through the cutter by either raising the safety shield and pushing the web through the rollers or by pressing and holding the FWD button while guiding the web into the rollers 13 Select th...

Страница 17: ...igure 32 4 Remove the two thumbscrews that hold the rack to the feed arms Fig 30 5 Loosen the two knobs on each side of the frame that hold the feed arm assembly up Fig 31a 31b They do not have to be...

Страница 18: ...t the table up and then pull back about two inches 3 Push the table down and pull out away from the laminator FILM LOADING AND THREADING Adhesive will deposit on the rollers if Only one roll is used R...

Страница 19: ...the heat rollers if the following procedure is not observed Refer to the diagram for threading directions of Poly In and Poly Out films 1 Remove the safety shield and feed tray 2 Cut the existing top...

Страница 20: ...the idler bar and Fig 37 Drape the film over the top heat shoe 13 Slide a sheet of paper which is long enough to reach the pull rollers into the nip rollers so that the paper is sticking out the front...

Страница 21: ...7 Replace the feed tray and safety shield close the rollers using the pressure handle and press RUN 8 Observe the film being pulled through the laminator to assure that the remaining existing film and...

Страница 22: ...es smaller 3 Film tension should be checked occasionally to assure that the adjustment is correct 4 The tension will change whenever the speed is adjusted up or down When making speed adjustments chec...

Страница 23: ...ong Grain where the grain runs in the longest direction of the sheet or Short Grain where the grain runs in the shortest direction of the sheet There are several basic ways to determine the direction...

Страница 24: ...dwell time Dwell time is controlled by the speed of the motor and is defined as the amount of time the film is in contact with the heat shoes As a general rule the thicker the film the slower the spee...

Страница 25: ...p Temperature 235 200 Running Temperature 5 mil 225 130 5 Start Up Temperature 235 180 Running Temperature 10 mil 225 120 4 NAP I Film Gage Heat Shoe Nip Roller Max Speed Setting Start Up Temperature...

Страница 26: ...ilm threading card 2 Set the temperature of the top and bottom heat shoes at 32 degrees 3 Set the temperature of the nip rollers at 200 degrees 4 Wipe the heat shoes with a clean lint free cloth Exerc...

Страница 27: ...Side guide and or rear stops are too tight against the stack Loosen the side guides and or rear stops Vacuum regulator may be out of time Have a qualified technician check the vacuum timing Inconsist...

Страница 28: ...latched Check the Safety Shield latches Blown fuse s Replace fuse s Rear cut is angled Output roller guides not lined up properly Adjust the Output Roller Guides Not cutting Sheet sensor not working...

Страница 29: ...e and Plug Feeder 115 VAC 2 Amp Wired with 69 cord NEMA 5 15 plug Laminator 220 VAC 30 Amp Wired with 65 cord NEMA 6 30 plug Single Phase see below Cutter 115 VAC 2 2 Amp Wired with 69 cord NEMA 5 15...

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