1. Receiving the battery
Cells must not be stored in their packaging, therefore, unpack
the battery immediately upon receipt. Do not tilt the package or
turn it upside down. The battery cells are equipped with a blue
plastic transport plug. SOL...G batteries will be delivered filled and
charged. The battery is ready for installation. Replace the transport
plug with the yellow vent cap included in the accessories just
before use (see section 7).
The battery must not be charged with the transport plug installed
as this can damage the battery.
2. Storage
The rooms provided for storing the batteries must be clean, dry,
cool (+10°C to +30°C) and well ventilated. Cells must not be stored
in the transport packaging and must not be exposed to direct
sunlight or UV-radiation.
If the cells are delivered in plywood boxes, open the boxes before
storage and remove the packing material on the top of the cells. If
the cells are delivered on pallets, remove the packing material on
the top of the cells.
Filled SOL...G cells can be stored up to 12months from the day of
delivery.
Storage of filled cells at a temperature above +30°C will result in a
loss of capacity of approximately 5% per 10 degrees per year. It is
very important that the cells are sealed with the plastic transport
plugs tightly in place. This is to be checked after receiving the
goods. In case of electrolyte loss during transport, refill the cell up
to the “MAX” mark with genuine electrolyte before storage.
3. Installation
The installation should be carried out in accordance with the
requirements of IEC 62485-2:2010, Part 2
“Safety Requirements
for secondary batteries and battery installations – Part 2: Stationary
batteries”
. For non-stationary installations, specific standards may
also apply.
3.1 Location
Install the battery in a dry and clean room. Avoid exposure to direct
sunlight and heat. The battery will give the optimal performance
and maximum service life if the ambient temperature range is
b10°C and +30°C.
3.2 Ventilation
During the last phase of charging, battery gases are released
(a mixture of oxygen and hydrogen). Ventilation is necessary, even
if the generation of gas is very low during float charging.
Compliance with local regulations as to ventilation may be
necessary for certain applications. If there are no special
regulations, standard IEC 62485-2:2010, Part 2 must be met.
3.3 Setting up
Always follow the assembly drawings, circuit diagrams and other
separate instructions. In the case of parallel string connection
only use battery cells of the same capacity, design and age up to a
maximum of two parallel strings. For parallel connection of more
than two strings, please contact the manufacturer for technical
approval. Use nickel-plated cable lugs for cable connections.
The transport plugs have to be replaced by the yellow vent caps
included in the accessories.
Tighten the terminal screws with corresponding tightening torque
as per table 1.
It is recommended to use a calibrated torque wrench.
Table 1: Torque loadings for terminal screws:
2
Handling
DataSafe
®
XE batteries are supplied in a charged
condition and are capable of extremely high short
circuit currents. Take care to avoid short-circuiting
terminals of opposite polarity.
California Proposition 65 Warning
- Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to
cause cancer and reproductive harm. Wash hands after handling.
Care for your safety
Keep flames away
Discharge any possible static electricity from clothes
by touching an earth connected part.
Tools
Use tools with insulated handles.
Do not place or drop metal objects on the battery.
Remove rings, wristwatch and articles of clothing
with metal parts that may come into contact with
the battery terminals.
No smoking, no naked flames, no
sparks
Shield eyes
Read instructions
Electrical hazard
Danger
Re-cycle scrap batteries.
Contains lead
Electrolyte is corrosive
Clean all acid splash in eyes or on skin
with plenty of clean water.
Then seek medical help.
Acid on clothing is to be washed with
water
Warning: Risk of fire, explosion, or
burns. Do not disassemble, heat above
60ºC, or incinerate. Avoid any short
circuit. Metallic parts under voltage on
the battery, do not place tools or items
on top of the battery
Warning!
The gases emitted during charging are explosive. The electrolyte (potassium hydroxide, KOH) is highly corrosive. Exposed metal parts of
the battery always conduct a voltage and are electrically active parts. Precautions in accordance with IEC 62485-2:2010 must be observed.
Handling
DataSafe
®
XE batteries are supplied in a charged
condition and are capable of extremely high short
circuit currents. Take care to avoid short-circuiting
terminals of opposite polarity.
California Proposition 65 Warning
- Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to
cause cancer and reproductive harm. Wash hands after handling.
Care for your safety
Keep flames away
Discharge any possible static electricity from clothes
by touching an earth connected part.
Tools
Use tools with insulated handles.
Do not place or drop metal objects on the battery.
Remove rings, wristwatch and articles of clothing
with metal parts that may come into contact with
the battery terminals.
No smoking, no naked flames, no
sparks
Shield eyes
Read instructions
Electrical hazard
Danger
Re-cycle scrap batteries.
Contains lead
Electrolyte is corrosive
Clean all acid splash in eyes or on skin
with plenty of clean water.
Then seek medical help.
Acid on clothing is to be washed with
water
Warning: Risk of fire, explosion, or
burns. Do not disassemble, heat above
60ºC, or incinerate. Avoid any short
circuit. Metallic parts under voltage on
the battery, do not place tools or items
on top of the battery
Handling
DataSafe
®
XE batteries are supplied in a charged
condition and are capable of extremely high short
circuit currents. Take care to avoid short-circuiting
terminals of opposite polarity.
California Proposition 65 Warning
- Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to
cause cancer and reproductive harm. Wash hands after handling.
Care for your safety
Keep flames away
Discharge any possible static electricity from clothes
by touching an earth connected part.
Tools
Use tools with insulated handles.
Do not place or drop metal objects on the battery.
Remove rings, wristwatch and articles of clothing
with metal parts that may come into contact with
the battery terminals.
No smoking, no naked flames, no
sparks
Shield eyes
Read instructions
Electrical hazard
Danger
Re-cycle scrap batteries.
Contains lead
Electrolyte is corrosive
Clean all acid splash in eyes or on skin
with plenty of clean water.
Then seek medical help.
Acid on clothing is to be washed with
water
Warning: Risk of fire, explosion, or
burns. Do not disassemble, heat above
60ºC, or incinerate. Avoid any short
circuit. Metallic parts under voltage on
the battery, do not place tools or items
on top of the battery
Handling
DataSafe
®
XE batteries are supplied in a charged
condition and are capable of extremely high short
circuit currents. Take care to avoid short-circuiting
terminals of opposite polarity.
California Proposition 65 Warning
- Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to
cause cancer and reproductive harm. Wash hands after handling.
Care for your safety
Keep flames away
Discharge any possible static electricity from clothes
by touching an earth connected part.
Tools
Use tools with insulated handles.
Do not place or drop metal objects on the battery.
Remove rings, wristwatch and articles of clothing
with metal parts that may come into contact with
the battery terminals.
No smoking, no naked flames, no
sparks
Shield eyes
Read instructions
Electrical hazard
Danger
Re-cycle scrap batteries.
Contains lead
Electrolyte is corrosive
Clean all acid splash in eyes or on skin
with plenty of clean water.
Then seek medical help.
Acid on clothing is to be washed with
water
Warning: Risk of fire, explosion, or
burns. Do not disassemble, heat above
60ºC, or incinerate. Avoid any short
circuit. Metallic parts under voltage on
the battery, do not place tools or items
on top of the battery
Handling
DataSafe
®
XE batteries are supplied in a charged
condition and are capable of extremely high short
circuit currents. Take care to avoid short-circuiting
terminals of opposite polarity.
California Proposition 65 Warning
- Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to
cause cancer and reproductive harm. Wash hands after handling.
Care for your safety
Keep flames away
Discharge any possible static electricity from clothes
by touching an earth connected part.
Tools
Use tools with insulated handles.
Do not place or drop metal objects on the battery.
Remove rings, wristwatch and articles of clothing
with metal parts that may come into contact with
the battery terminals.
No smoking, no naked flames, no
sparks
Shield eyes
Read instructions
Electrical hazard
Danger
Re-cycle scrap batteries.
Contains lead
Electrolyte is corrosive
Clean all acid splash in eyes or on skin
with plenty of clean water.
Then seek medical help.
Acid on clothing is to be washed with
water
Warning: Risk of fire, explosion, or
burns. Do not disassemble, heat above
60ºC, or incinerate. Avoid any short
circuit. Metallic parts under voltage on
the battery, do not place tools or items
on top of the battery
Handling
DataSafe
®
XE batteries are supplied in a charged
condition and are capable of extremely high short
circuit currents. Take care to avoid short-circuiting
terminals of opposite polarity.
California Proposition 65 Warning
- Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to
cause cancer and reproductive harm. Wash hands after handling.
Care for your safety
Keep flames away
Discharge any possible static electricity from clothes
by touching an earth connected part.
Tools
Use tools with insulated handles.
Do not place or drop metal objects on the battery.
Remove rings, wristwatch and articles of clothing
with metal parts that may come into contact with
the battery terminals.
No smoking, no naked flames, no
sparks
Shield eyes
Read instructions
Electrical hazard
Danger
Re-cycle scrap batteries.
Contains lead
Electrolyte is corrosive
Clean all acid splash in eyes or on skin
with plenty of clean water.
Then seek medical help.
Acid on clothing is to be washed with
water
Warning: Risk of fire, explosion, or
burns. Do not disassemble, heat above
60ºC, or incinerate. Avoid any short
circuit. Metallic parts under voltage on
the battery, do not place tools or items
on top of the battery
Handling
DataSafe
®
XE batteries are supplied in a charged
condition and are capable of extremely high short
circuit currents. Take care to avoid short-circuiting
terminals of opposite polarity.
California Proposition 65 Warning
- Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to
cause cancer and reproductive harm. Wash hands after handling.
Care for your safety
Keep flames away
Discharge any possible static electricity from clothes
by touching an earth connected part.
Tools
Use tools with insulated handles.
Do not place or drop metal objects on the battery.
Remove rings, wristwatch and articles of clothing
with metal parts that may come into contact with
the battery terminals.
No smoking, no naked flames, no
sparks
Shield eyes
Read instructions
Electrical hazard
Danger
Re-cycle scrap batteries.
Contains lead
Electrolyte is corrosive
Clean all acid splash in eyes or on skin
with plenty of clean water.
Then seek medical help.
Acid on clothing is to be washed with
water
Warning: Risk of fire, explosion, or
burns. Do not disassemble, heat above
60ºC, or incinerate. Avoid any short
circuit. Metallic parts under voltage on
the battery, do not place tools or items
on top of the battery
Observe the instructions for use and place them
visibly close to the battery! Work only on batteries
after receiving instruction from qualified personnel!
When working on batteries wear safety glasses and
protective clothing. All metallic personal objects, such
as rings, watches, bracelets etc. shall be removed
before starting work on the battery! Only use insulated
tools! Comply strictly with the accident prevention
regulations and your national Health and Safety
standards as well as IEC 62485-1:2010
Electrolyte is harmful to skin and eyes. Therefore, after
an accidental contact with the electrolyte flood the
eyes immediately with large quantities of clean water
for an extended period of time of at least 15 minutes.
In all cases, consult a doctor immediately! Clothing
contaminated with electrolyte should be washed in
water immediately!
Warning: Risk of fire, explosion, or burns! Avoid any
short circuit! Metallic parts of the battery are always
under voltage on the battery, do not place tools or
items on top of the battery!
Electrolyte is highly corrosive!
Cells are heavy! Make sure they are safely installed!
Only use suitable transport equipment!
No smoking! Do not allow naked flames, embers or
sparks near the battery due to the risk of explosion
or fire!
The Installation, Operation and Maintenance Instructions
must be strictly observed.
Non-compliance with the Installation, Operation and
Maintenance Instructions, use of nongenuine spares and
the usage of other than by EnerSys/GAZ specified parts,
use of additives to the electrolyte and unauthorised
tampering will invalidate any entitlement to warranty.
Used batteries with this
symbol are recyclable products
and have to be put into
a recycling system. Used
batteries must be disposed of
as special waste in accordance
with all standards.
WARNING!
Never use sulphuric acid or
acidic water.
Acid will damage the battery!
M8
20-25 Nm
M10
25-30 Nm
Connectors and terminals should be protected by a thin layer
coating of anti corrosion grease.
Terminal Torque
Ni-Cd
Cd
