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10

MAINTENANCE

This crimper requires minimal maintenance.  
However, the following practices are 
recommended to ensure maximum reliability 
and service

1. Lubricate

Using a small brush and Molykote “G” 
grease, apply a light coat to the inside 
surface of the die cone whenever it becomes 
shiny.

2. Check Oil

•  Check the hydraulic oil level in the pump 

reservoir after each 10 hours of operation.

•  If the oil in the hydraulic reservoir is more 

than 1 1/2 to 2 inches below the 

fi

 ll plug 

add ISO Viscosity Grade 46 hydraulic oil

3. Change the oil

(Note) Frequency depends on the pump’s 
general working conditions, severity of use 
and overall cleanliness.

•  For general shop conditions change the 

oil every 300 hours.

•  Drain the oil through the plug in the 

bottom of the reservoir and re

fi

 ll with ISO 

Viscosity 46 hydraulic oil to between 1 1/2 
and 2 inches below the 

fi

 ll plug

4. Inspect Die Sets

•  Periodically inspect the surfaces of dis 

sets for debris (metal chips, dirt, etc.) or 
damage.

•  If debris is present, clean and lubricate 

with Molykote “G” grease.

•  Check screws holding 

fi

 ngers to 

cage to make sure that they are tight.  
Tighten if necessary.

5. Inspect hose assembly

•  Inspect hose assembly connecting the 

crimper and pump monthly (more often 
with severe use)

•  If hose has any signs of damage, 

replace immediately.  A damaged hose 
may rupture and cause serious injury.

•  If hydraulic oil is present on the hose 

assembly, serious damage may exist.  
replace hose assembly immediately.

Содержание SC32

Страница 1: ...SC32 HYDRAULIC HOSE CRIMPER OPERATORS MANUAL...

Страница 2: ...assemblies 2 Follow the current GATES OPERATING MANUAL and CRIMP DATA for the Gates SC 32 Crimper 3 Use only NEW UNUSED GATES hose and fittings 4 Wear SAFETY GLASSES 5 Keep hands clear of moving part...

Страница 3: ...n Procedure 5 Operating Instructions Standard Dies 6 Operating Instructions Double Angle Dies 7 Measuring Crimp Diameter 8 Troubleshooting 9 Warranty 10 QTY UOM P N or Form DESCRIPTION 1 EA 73690322 7...

Страница 4: ...si Pump HP SC32 2 HP 220V 1 ph Pump HP SC32 1 HP 110V Reservoir Capacity 1 Gal Oil Type ISO Viscosity Grade 46 SAFETY PRECAUTIONS READ INSTRUCTIONS AND IDENTIFY ALL CRIMPER COMPONENTS BEFORE USING CRI...

Страница 5: ...Ram retraction stop 80 Ton Hydraulic Cylinder Power On Off Circuit Breaker Switch 1HP 2HP 10 000 psi Single Phase Hydraulic Pump 220 Volt 110 Volt options are available Dial Vernier Adjuster Calibrati...

Страница 6: ...Clamp the stem in vise on hex portion and push hose onto stem Hose should be flush against stem shoulder See cutaway drawing 6 Push ferrule so it rests against hex of stem Hose and coupling are now r...

Страница 7: ...low the top of the die See Photo 1 Photo 1 4 Push and hold the start stop switch until the pump stops 5 Remove the coupling and measure the crimp diameter which should measure 1 000 003 inches See pag...

Страница 8: ...Crimp Manual 35019 Ind and 428 7635 Auto or log onto www gates com ecrimp Lubricate the outer surfaces of the dies with MolkKote G 5 Position the Compression Ring loosely over the die set and insert...

Страница 9: ...y and squarely in the bottom flange 3 Select the correct Double Angle Die for the hose and fitting combination being crimped Lubricate the I D of the Bottom Base Ring and the top Compression Ring with...

Страница 10: ...eck calibration of the machine and recalibrate If machine is properly calibrated you may need to make a slight adjustment to the Dial Vernier Adjuster When NOT using 21 and 22 Dies 1 Using Gates Dial...

Страница 11: ...ion and re calibrate if required Incorrect die being used Incorrect setting of the Dial Vernier Adjuster Check hose crimp specifications Inadequate pump pressure Check oil level in the pump It should...

Страница 12: ...l cleanliness For general shop conditions change the oil every 300 hours Drain the oil through the plug in the bottom of the reservoir and refill with ISO Viscosity 46 hydraulic oil to between 1 1 2 a...

Страница 13: ...PUMP ADAPTER 10 74800070 SC32 CRIMPER PUMP 220V 77500 10 74800071 SC32 CRIMPER PUMP 110V 77501 15 74810051 SC32 REPLACEMENT PUMP 2HP 220 77505 15 74810052 SC32 REPLACEMENT PUMP 1HP 110 77506 17 748210...

Страница 14: ...2 SC32 CRIMP STOP SWITCH 78984 7 SC32 SWITCH GUARD 8 SC32 SWITCH GUARD SCREWS 9 74821737 SC32 MICROMETER 78989 10 SC32 MICROMETER SLIDING ASSEMBLY 11 SC32 MICROMETER NUT 12 SC32 TOP FLANGE 13 74821733...

Страница 15: ...78952 For crimping 10ACA 7482 0943 Die Set 743 78953 For crimping 12ACA 7482 0944 Die Set 744 78954 For crimping power steering 7482 0945 Die Set 745 78955 For crimping grease fitting 7482 0946 Die Se...

Страница 16: ...ou This warranty gives you specific legal rights and you may also have other rights which vary from state to state Fro warranty service contact Service Department the Gates Corporation 1551 Wewatta St...

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