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GATES.COM

OPTICAM 4S / OPTICAM 4S DP

 

OPERATING MANUAL

Before the device is returned the buyer must contact 

Gates Tube Fittings GmbH and wait

for written permission and/or instructions from 

Gates Tube Fittings GmbH on the handling 

of the case.

Shipping and transport costs shall be borne by 

the buyer and in the event of a valid and accepted 

warranty claim these costs will be reimbursed to the 

buyer and/or borne by Gates Tube Fittings GmbH.

 INFO 

In the event of an invalid warranty claim all fees and 

costs shall be borne by the buyer. 

All information and instructions in this user manual 

are provided to the best of our knowledge under 

consideration of our past experiences and findings.

The original version of this user manual was 

provided in German and subject to objective 

examination by us.

The translation into the respective country’s 

language / contract language was carried out by an 

accredited translation agency.

This user manual was compiled with the greatest 

care. If you should however still fi nd examples of 

inaccuracies and/or errors please inform us of this 

in writing.

Your suggestions for improvement will help us create 

a user-friendly and danger-averting user manual.

3.1 REORDER AND COPYRIGHT

Additional copies of this user manual can be ordered 

at the address provided in Chapter 1 “Identifi 

cation“. Please consider that a reorder will be 

subject to a charge. All rights are expressly reserved. 

Duplication or notifi cation to third parties, no 

matter in what form, is prohibited without our written 

permission. 

4. PRODUCT SAFETY

A basic requirement for safe handling and trouble-

free operation of this equipment is knowledge of the 

safety listed below.

4.1 BASIC SAFETY INFORMATION

 

The basic condition for the safety-conscious handling 

and trouble-free operation of this device is the

knowledge that in the following basic safety 

information.

 DANGER! 

Only one person may work at the cutting ring 

assembly device. Other per sons must kept away 

from the work area.

Only someone who possesses the necessary qualifi 

cations for the work at hand and who possesses the 

physical and mental capabilitiesis permitted to work 

at the cutting ring assembly device.

The user manual must be read in full before 

commissioning.

Before commencing any activity at the machine the 

relevant guidelines of the suppliers, enclosed in the 

user manual, must be read and observed.

 DANGER! 

The correct function of the cutting ring assembly 

device must be examined prior to commissioning.

 

 INFO 

The electrical main switch carries out the function of 

the emergency stop button. 

4.2 ORGANISATIONAL MEASURES

This manual must be kept at the place of work of the 

cutting ring assembly device at all times and in a

legible state!

The operator of the cutting ring assembly device 

must constantly check all parts of the device as 

well as all electrical and hydraulic lines for correct 

function and perfect condition.

Any errors and damages that are ascertained must 

be repaired immediately.

Содержание OPTICAM 4S

Страница 1: ...OPERATING MANUAL OPTICAM 4S OPTICAM 4S DP...

Страница 2: ...2 GATES COM OPTICAM 4S OPTICAM 4S DP OPERATING MANUAL COPYRIGHT 2024 OPTICAM 4S OPTICAM 4S DP ALL RIGHTS RESERVED...

Страница 3: ...PT AT THE PLACE OF WORK OF THIS DEVICE AT ALL TIMES AND IN A LEGIBLE STATE Manufacturer Gates Tube Fittings GmbH Adress Kolumbusstrasse 54 53881 Euskirchen Tel 49 2251 1256 0 Fax 49 2251 1256 400 Emai...

Страница 4: ...ment 12 5 1 Emergency off button 12 5 2 Stopping in an emergency 12 6 Life phases of the device 12 6 1 Transport 12 6 1 1 Special safety information for transport 12 6 2 Assembly setting up and start...

Страница 5: ...Maintenance 19 7 3 4 Tool counter 20 7 3 5 Message buffer 20 7 4 Assembly in chronological order 20 7 4 1 Setup of tools 20 7 4 2 Carry out reference run 21 7 4 3 Select program 21 7 4 4 Assembly 21...

Страница 6: ...L 1 MANUFACTURER IDENTIFICATION AND PRODUCT IDENTIFICATION Manufacturer Gates Tube Fittings Address Kolumbusstrasse 54 53881 Euskirchen Tel 49 2251 1256 0 Fax 49 2251 1256 400 Email gatescsir gates co...

Страница 7: ...e up to date with the latest technology The condition for warranty services by Gates Tube Fittings GmbH is that the device is deployed solely for its intended use Gates Tube Fittings GmbH shall not be...

Страница 8: ...ll rights are expressly reserved Duplication or notifi cation to third parties no matter in what form is prohibited without our written permission 4 PRODUCT SAFETY A basic requirement for safe handlin...

Страница 9: ...3 SAFETY INFORMATION SIGNS AND SYMBOLS AT THE DEVICE The following signs are used in the user manual for safety information DANGER Information and or requirements and prohibitions for the prevention p...

Страница 10: ...he cutting ring assembly device Opticam 4S consists of the following components Hydraulic unit Press tool Control and operation 4 5 2 Intended use The cutting ring assembly device Opticam 4S may only...

Страница 11: ...alternating current 400 V 16 A 5 pole If there are any disturbances in the electrical power supply the device must be switched off immediately After the loss of the electrical connection the cutting r...

Страница 12: ...mergency stop immediately 6 LIFE PHASES OF THE EQUIPMENT 6 1 TRANSPORT 6 1 1 Special safety information for transport The Opticam 4S cutting ring assembly device may only be picked up and transported...

Страница 13: ...ing additional connection options LAN interface Measurement connection Foot switch Two reserve connections DANGER All components of the cutting ring assembly device are optimally coordinated to form a...

Страница 14: ...4S The markings attached to the machine are to be kept constantly in a legible state The operator of the machine must ensure that the surrounding conditions on Temperature Draft Breathing air cause do...

Страница 15: ...d for the use of the following tools VALUE TEXT VALUE TEXT VALUE TEXT 1 Spe cial plate 1 13 10 L 25 16 S 2 Spe cial plate 2 14 8 L 26 15 L 3 Spe cial plate 3 15 6 S 27 14 S 4 Spe cial plate 4 16 42 L...

Страница 16: ...iming starting program Check machine and work procedure 10 Watchdog timing reference drive Check machine and work procedure 11 No reference available Reference drive was not carried out Insert backing...

Страница 17: ...Select a program by pressing the program key The facility jumps back to the main menu 7 2 4 1 Programs The following programs are installed as standard 1 DS Stahl Steel Acier 2 Programm 2 3 DSW 4 DS 1...

Страница 18: ...es button this screen appears and all currently pending error messages according to the list are displayed and the messages can be confi rmed using by pressing the Acknowledge button and deleted Messa...

Страница 19: ...of the two input windows is clicked on a keyboard appears that can be used to enter both the username and the password The entries are fi nalised by pressing the ok button The following buttons in th...

Страница 20: ...4 Tool counter After clicking this button the following appears Tool counter 1 to 6 Here all work cycles are counted with the respective tools according to the above stated tool list The authorised pe...

Страница 21: ...de 7 4 2 Carry out reference run see chapter 7 2 3 7 4 3 Select program see chapter 7 2 4 7 2 4 1 7 4 4 Assembly Slide nut and cutting ring onto tube The has to be cut rectangular and slightly deburre...

Страница 22: ...cket Also releasing leads to interruption of process In case of interruption you reset the machine by pressing F3 Reset After returning the piston take the assembled tube INFO If the cutting ring can...

Страница 23: ...ing elements may be used within the safety relevant area of the control and switchgear facility The pneumatic cylinder is in principle maintenance free An oil change must be carried out after approxim...

Страница 24: ...ings GmbH will take the old device back against reimbursement of costs The individual parts of the equipment do not contain dangerous materials and are manufactured in compliance with RoHS The device...

Страница 25: ...and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to the making available on the market of electrical equipment designed for use within certain volt...

Страница 26: ...2024 Gates GATES COM E2 50220 02 2024...

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