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GATES.COM

OPTICAM 4S / OPTICAM 4S DP

 

OPERATING MANUAL

7.2.2.5 Corrective measures for disturbances

ID

DISTURBANCE

REMEDY

1

Interference in the light grid

Eliminate and acknowledge disturbance, piston rod goes back 

automatically. Restart possible.

2

Motor protection switch of an engine pump

triggered

Check the pump for freedom of movement and pump motor.

3

Position detection > target

Path value for position detection of the work piece is too large.

4

Position detection > target

Path value for position detection of the work piece is too small.

5

Final pressure < target

Pressure at the end of cutting in was too small.

6

Final pressure < target

Pressure at the end of the cutting was too great.

7

Assembly abort

Appears after releasing the green start button when driving 

forwards. Acknowledge disturbance and start again.

8

Watchdog timing position detection/cutting

commencement/basic program

The time cycle was exceeded in one of these programs. 

Check machine.

9

Watchdog timing starting program

Check machine and work procedure.

10

Watchdog timing reference drive

Check machine and work procedure.

11

No reference available

Reference drive was not carried out. Insert backing plate and carry 

out reference drive.

12

No work piece is inserted

Cycle was started without an inserted work piece. Acknowledge, 

insert work piece and start work procedure again.

13

Maintenance due

See information in the circuit diagram of maintenance counter.

14

Program selection was not transferred

Administrator must check the entire program for correctness.

15

Programmanwahl wurde nicht übertragen

Administrator muss das Gesamtprogramm auf Richtigkeit 

überprüfen.

7.2.2.6 Operating states

The currently running operating state is displayed in 

the grey field.

VALUE

OPERATING STATE

0

Not ready for use

1

Insert pipe and start

2

Assembly is being carried out

3

Assembly possibly not correct

4

Start-up program is being carried out

5

Basic position with F3

7.2.3 Reference run

After inserting a backing plate the “reference run“ 

screen is automatically displayed.

The operator thus has to carry out a reference 

run first before any further adjustment can be 

carried out.

Содержание OPTICAM 4S

Страница 1: ...OPERATING MANUAL OPTICAM 4S OPTICAM 4S DP...

Страница 2: ...2 GATES COM OPTICAM 4S OPTICAM 4S DP OPERATING MANUAL COPYRIGHT 2024 OPTICAM 4S OPTICAM 4S DP ALL RIGHTS RESERVED...

Страница 3: ...PT AT THE PLACE OF WORK OF THIS DEVICE AT ALL TIMES AND IN A LEGIBLE STATE Manufacturer Gates Tube Fittings GmbH Adress Kolumbusstrasse 54 53881 Euskirchen Tel 49 2251 1256 0 Fax 49 2251 1256 400 Emai...

Страница 4: ...ment 12 5 1 Emergency off button 12 5 2 Stopping in an emergency 12 6 Life phases of the device 12 6 1 Transport 12 6 1 1 Special safety information for transport 12 6 2 Assembly setting up and start...

Страница 5: ...Maintenance 19 7 3 4 Tool counter 20 7 3 5 Message buffer 20 7 4 Assembly in chronological order 20 7 4 1 Setup of tools 20 7 4 2 Carry out reference run 21 7 4 3 Select program 21 7 4 4 Assembly 21...

Страница 6: ...L 1 MANUFACTURER IDENTIFICATION AND PRODUCT IDENTIFICATION Manufacturer Gates Tube Fittings Address Kolumbusstrasse 54 53881 Euskirchen Tel 49 2251 1256 0 Fax 49 2251 1256 400 Email gatescsir gates co...

Страница 7: ...e up to date with the latest technology The condition for warranty services by Gates Tube Fittings GmbH is that the device is deployed solely for its intended use Gates Tube Fittings GmbH shall not be...

Страница 8: ...ll rights are expressly reserved Duplication or notifi cation to third parties no matter in what form is prohibited without our written permission 4 PRODUCT SAFETY A basic requirement for safe handlin...

Страница 9: ...3 SAFETY INFORMATION SIGNS AND SYMBOLS AT THE DEVICE The following signs are used in the user manual for safety information DANGER Information and or requirements and prohibitions for the prevention p...

Страница 10: ...he cutting ring assembly device Opticam 4S consists of the following components Hydraulic unit Press tool Control and operation 4 5 2 Intended use The cutting ring assembly device Opticam 4S may only...

Страница 11: ...alternating current 400 V 16 A 5 pole If there are any disturbances in the electrical power supply the device must be switched off immediately After the loss of the electrical connection the cutting r...

Страница 12: ...mergency stop immediately 6 LIFE PHASES OF THE EQUIPMENT 6 1 TRANSPORT 6 1 1 Special safety information for transport The Opticam 4S cutting ring assembly device may only be picked up and transported...

Страница 13: ...ing additional connection options LAN interface Measurement connection Foot switch Two reserve connections DANGER All components of the cutting ring assembly device are optimally coordinated to form a...

Страница 14: ...4S The markings attached to the machine are to be kept constantly in a legible state The operator of the machine must ensure that the surrounding conditions on Temperature Draft Breathing air cause do...

Страница 15: ...d for the use of the following tools VALUE TEXT VALUE TEXT VALUE TEXT 1 Spe cial plate 1 13 10 L 25 16 S 2 Spe cial plate 2 14 8 L 26 15 L 3 Spe cial plate 3 15 6 S 27 14 S 4 Spe cial plate 4 16 42 L...

Страница 16: ...iming starting program Check machine and work procedure 10 Watchdog timing reference drive Check machine and work procedure 11 No reference available Reference drive was not carried out Insert backing...

Страница 17: ...Select a program by pressing the program key The facility jumps back to the main menu 7 2 4 1 Programs The following programs are installed as standard 1 DS Stahl Steel Acier 2 Programm 2 3 DSW 4 DS 1...

Страница 18: ...es button this screen appears and all currently pending error messages according to the list are displayed and the messages can be confi rmed using by pressing the Acknowledge button and deleted Messa...

Страница 19: ...of the two input windows is clicked on a keyboard appears that can be used to enter both the username and the password The entries are fi nalised by pressing the ok button The following buttons in th...

Страница 20: ...4 Tool counter After clicking this button the following appears Tool counter 1 to 6 Here all work cycles are counted with the respective tools according to the above stated tool list The authorised pe...

Страница 21: ...de 7 4 2 Carry out reference run see chapter 7 2 3 7 4 3 Select program see chapter 7 2 4 7 2 4 1 7 4 4 Assembly Slide nut and cutting ring onto tube The has to be cut rectangular and slightly deburre...

Страница 22: ...cket Also releasing leads to interruption of process In case of interruption you reset the machine by pressing F3 Reset After returning the piston take the assembled tube INFO If the cutting ring can...

Страница 23: ...ing elements may be used within the safety relevant area of the control and switchgear facility The pneumatic cylinder is in principle maintenance free An oil change must be carried out after approxim...

Страница 24: ...ings GmbH will take the old device back against reimbursement of costs The individual parts of the equipment do not contain dangerous materials and are manufactured in compliance with RoHS The device...

Страница 25: ...and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to the making available on the market of electrical equipment designed for use within certain volt...

Страница 26: ...2024 Gates GATES COM E2 50220 02 2024...

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