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GATES.COM

OPTICAM 4S / OPTICAM 4S DP

OPERATING MANUAL

4.5.3 Improper use 

The cutting ring assembly device Opticam 4S may 

not be used for pressing in other round materials 

or other materials and work pieces that are not 

designated for this machine.

 INFO 

Unauthorised changes to the machine shall lead to 

the EEC declaration of conformity becoming void as 

well as to the loss of all warranty, guarantee and

damage claims!

4.6 TECHNICAL SPECIFICATIONS

TUBE OUTSIDE 

DIAMETER X 

WALL THICKNESS

OPTICAM  

4S

OPTICAM  

4S DP

Height

635 mm

635 mm

Widht

660 mm

670 mm

Depth

310 mm

310 mm

Weight

92 kg

99 kg

Electrical connection 400 V, 

16 A, 5-pole

400 V, 

16A, 5-pole

Noise level of the 

machine in operation < 70 dB(A)

< 70 dB(A)

Hydraulic oil

HLP 32

HLP 32

Volume of the 

hydraulic system

5 litres

5 litres

Max. pressure in the

hydraulic unit

400 bar

400 bar

4.7 DANGER AREA

 DANGER! 

Only one person may be in the work area of the 

cutting ring assembly device. Other persons must be 

kept away from the work area.

The danger area exists in the lifting range of the 

horizontal running piston rod at the work area of the 

cutting ring assembly device:

4.8 ELECTRICITY

The cutting ring assembly device may only be 

operated with a three-phase alternating current 400 

V, 16 A, 5-pole.

If there are any disturbances in the electrical power 

supply the device must be switched off immediately!

After the loss of the electrical connection the cutting 

ring assembly device Opticam 4S stops functioning 

and the piston rod with the inserted assembly tool 

remains in its current position.

The piston rod is set in motion by pressing the green 

button next to the control panel and stopped by 

releasing the button.

With an installed proximity switch, the pressing 

procedure is initiated by pressing the work piece 

against the switch. Taking the work piece off the 

switch halts the forward movement.

The control system registers an assembly abort 

in both cases of shutdown, after pressing the F3 

button on the control panel the press tool drives 

back into the basic position and re-enables the work 

piece insert.

 INFO 

The electrical main switch next to the control panel 

carries out the function of the

emergency stop switch. 

4.9 DISRUPTIVE INFLUENCES

All disruptive infl uences must be avoided in the 

surroundings of the cutting ring assembly devices.

 DANGER! 

Welding, burning and grinding works may not be 

carried out in the work area of the cutting ring 

assembly device.

The device may not come into contact with water 

because this may result in hid den damage to the 

device, which will later lead to incalculable risks for 

the physical soundness of the operating personnel.

Содержание OPTICAM 4S

Страница 1: ...OPERATING MANUAL OPTICAM 4S OPTICAM 4S DP...

Страница 2: ...2 GATES COM OPTICAM 4S OPTICAM 4S DP OPERATING MANUAL COPYRIGHT 2024 OPTICAM 4S OPTICAM 4S DP ALL RIGHTS RESERVED...

Страница 3: ...PT AT THE PLACE OF WORK OF THIS DEVICE AT ALL TIMES AND IN A LEGIBLE STATE Manufacturer Gates Tube Fittings GmbH Adress Kolumbusstrasse 54 53881 Euskirchen Tel 49 2251 1256 0 Fax 49 2251 1256 400 Emai...

Страница 4: ...ment 12 5 1 Emergency off button 12 5 2 Stopping in an emergency 12 6 Life phases of the device 12 6 1 Transport 12 6 1 1 Special safety information for transport 12 6 2 Assembly setting up and start...

Страница 5: ...Maintenance 19 7 3 4 Tool counter 20 7 3 5 Message buffer 20 7 4 Assembly in chronological order 20 7 4 1 Setup of tools 20 7 4 2 Carry out reference run 21 7 4 3 Select program 21 7 4 4 Assembly 21...

Страница 6: ...L 1 MANUFACTURER IDENTIFICATION AND PRODUCT IDENTIFICATION Manufacturer Gates Tube Fittings Address Kolumbusstrasse 54 53881 Euskirchen Tel 49 2251 1256 0 Fax 49 2251 1256 400 Email gatescsir gates co...

Страница 7: ...e up to date with the latest technology The condition for warranty services by Gates Tube Fittings GmbH is that the device is deployed solely for its intended use Gates Tube Fittings GmbH shall not be...

Страница 8: ...ll rights are expressly reserved Duplication or notifi cation to third parties no matter in what form is prohibited without our written permission 4 PRODUCT SAFETY A basic requirement for safe handlin...

Страница 9: ...3 SAFETY INFORMATION SIGNS AND SYMBOLS AT THE DEVICE The following signs are used in the user manual for safety information DANGER Information and or requirements and prohibitions for the prevention p...

Страница 10: ...he cutting ring assembly device Opticam 4S consists of the following components Hydraulic unit Press tool Control and operation 4 5 2 Intended use The cutting ring assembly device Opticam 4S may only...

Страница 11: ...alternating current 400 V 16 A 5 pole If there are any disturbances in the electrical power supply the device must be switched off immediately After the loss of the electrical connection the cutting r...

Страница 12: ...mergency stop immediately 6 LIFE PHASES OF THE EQUIPMENT 6 1 TRANSPORT 6 1 1 Special safety information for transport The Opticam 4S cutting ring assembly device may only be picked up and transported...

Страница 13: ...ing additional connection options LAN interface Measurement connection Foot switch Two reserve connections DANGER All components of the cutting ring assembly device are optimally coordinated to form a...

Страница 14: ...4S The markings attached to the machine are to be kept constantly in a legible state The operator of the machine must ensure that the surrounding conditions on Temperature Draft Breathing air cause do...

Страница 15: ...d for the use of the following tools VALUE TEXT VALUE TEXT VALUE TEXT 1 Spe cial plate 1 13 10 L 25 16 S 2 Spe cial plate 2 14 8 L 26 15 L 3 Spe cial plate 3 15 6 S 27 14 S 4 Spe cial plate 4 16 42 L...

Страница 16: ...iming starting program Check machine and work procedure 10 Watchdog timing reference drive Check machine and work procedure 11 No reference available Reference drive was not carried out Insert backing...

Страница 17: ...Select a program by pressing the program key The facility jumps back to the main menu 7 2 4 1 Programs The following programs are installed as standard 1 DS Stahl Steel Acier 2 Programm 2 3 DSW 4 DS 1...

Страница 18: ...es button this screen appears and all currently pending error messages according to the list are displayed and the messages can be confi rmed using by pressing the Acknowledge button and deleted Messa...

Страница 19: ...of the two input windows is clicked on a keyboard appears that can be used to enter both the username and the password The entries are fi nalised by pressing the ok button The following buttons in th...

Страница 20: ...4 Tool counter After clicking this button the following appears Tool counter 1 to 6 Here all work cycles are counted with the respective tools according to the above stated tool list The authorised pe...

Страница 21: ...de 7 4 2 Carry out reference run see chapter 7 2 3 7 4 3 Select program see chapter 7 2 4 7 2 4 1 7 4 4 Assembly Slide nut and cutting ring onto tube The has to be cut rectangular and slightly deburre...

Страница 22: ...cket Also releasing leads to interruption of process In case of interruption you reset the machine by pressing F3 Reset After returning the piston take the assembled tube INFO If the cutting ring can...

Страница 23: ...ing elements may be used within the safety relevant area of the control and switchgear facility The pneumatic cylinder is in principle maintenance free An oil change must be carried out after approxim...

Страница 24: ...ings GmbH will take the old device back against reimbursement of costs The individual parts of the equipment do not contain dangerous materials and are manufactured in compliance with RoHS The device...

Страница 25: ...and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to the making available on the market of electrical equipment designed for use within certain volt...

Страница 26: ...2024 Gates GATES COM E2 50220 02 2024...

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