Maintenance
This crimper requires minimal maintenance.
However, the following practices are
recommended to ensure maximum
reliability and service.
Lubricate.
• Using the small brush and Molykote,
apply a light coat to the inside surface
of the die cone whenever it becomes
shiny.
Check oil level.
• Check the hydraulic oil level in the
pump reservoir after each 10 hours of
use (see pump operation manual for
instructions).
• If the oil is more than 1/2" below the
top, add a high-grade hydraulic oil, such
as Mobil DTE 25, until within 1/2" of
the top of the reservoir.
Change the oil.
(
NOTE
: Frequency depends on the pump’s
general working conditions, severity of use
and overall cleanliness.)
• For general shop conditions, change
oil every 300 hours. For field/mobile
conditions, more frequent changes are
required.
• Drain, clean and refill the reservoir
per pump operating instructions with
a high-grade hydraulic oil, such as Mobil
DTE 25 until within 1/2" of the top of
the reservoir.
Inspect die sets and pressure plate.
• Periodically inspect the surfaces of die
sets and pressure plate for debris (metal
chips, dirt, etc.) or damage.
• If debris is present, clean and lightly
lubricate. If damaged, replacement is
required (see parts list for ordering
information).
• Inspect the die links, springs and
shoulder screws monthly to see if they
are broken, cracked or missing. These
conditions may affect crimp quality.
Replace if necessary.
Inspect hose assembly.
• Inspect hose assembly connecting the
crimper and pump monthly (more often
with severe use).
• Check nylon sleeve for cuts or abrasion.
• If sleeve is damaged, check hose for
damage.
• If hose has any signs of damage, replace
immediately. A damaged hose may rup-
ture and cause serious injury.
• If hydraulic oil is present on the hose
assembly, serious damage may exist.
Replace immediately.
Battery replacement.
• If light and buzzer become faint or do
not work, batteries may need replacement.
The controller uses two (2) AAA batteries.
• Remove the two (2) screws located
on the lower left side of the controller.
• Remove the side cover and the batteries
from their holder.
• Replace the batteries and position
as shown on the holder.
• Replace and secure the side cover.
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