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MALFUNCTION

POSSIBLE CAUSE

REMEDY

The engine operates irregularly

Engine lacks power or poor
acceleration

Abnormal engine noise

Detonations from the exhaust
pipe

White smoke coming out of the
exhaust pipe

Brown smoke coming out of the
exhaust pipe

- Ignition rotor damaged.
- Water in fuel.

- Fuel supply defective.
- Dirty air cleaner.
- Leaking or deteriorated exhaust system.

- Dirty carburetor jets.
- Worn or damaged crankshaft bearings.
- Clutch slips.

- Ignition problem.
- Overheating.

- Carbon build up in combustion chamber.
- Incorrect octane or poor quality gasoline.
- Damaged spark plug or incorrect
  specifications.
- Deteriorated exhaust system gaskets.

- Deteriorated cylinder head gasket (water
  leakage into the cylinder).
- Incorrect throttle cable adjustment.

- Restricted air cleaner.

- Main jet set too high.

- Replace the rotor.
- Drain the fuel tank and fill up with new fuel.

- Clean the fuel system and verify its operation.
- Clean or replace the air cleaner. Verify its operation.
- Verify if the exhaust system is damaged. Replace the
  muffler fiberglass packing, if necessary.
- Disassembly the carburetor and clean all jets.
- Replace the crankshaft bearings.
- Verify the clutch operation. Go to a specialized workshop.

- Go to a specialized workshop.
- Refer to section 5.

- Clean the combustion chamber.
- Drain all gasoline and fill up with a higher octane fuel.
- Replace the spark plug with a new one of the correct type.

- Verify if the exhaust system is damaged. All gaskets must
  be in perfect conditions, otherwise replace them with new
  ones if necessary.

- Replace the cylinder head gasket. Go to a
  specialized workshop.
- Readjust the throttle valve cable.

- Clean or replace the air cleaner. Go to a specialized
  workshop.
- Verify main jet operation. Go to a specialized workshop.

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5

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Содержание TX RANDONNE 2013

Страница 1: ...TX RANDONNE 2014 TX RANDONNE 2014...

Страница 2: ...ale relationship and in the explanations provided in this manual Our TX RANDONNE 2014 is a bike to practice Trial tour It is a polyvalent model thought to make an amateur trial as well as excursion of...

Страница 3: ...Look out This sign introduces special warnings to avoid damaging your motorbike Should these warnings not be heeded the guarantee may be automatically invalidated Various notes These are the indicatio...

Страница 4: ...el tap 20 Starter 20 Carburation 20 Kick start engine lever position 21 Lever regulation 21 Oil level checking 22 Crankcase fill in 22 Crankcase draining 22 Air filter box cleaning 23 Spar plug 24 Fro...

Страница 5: ...s that become apparent within the period established in the Law decree 23 2003 on the 10th of July covering Warranties on Consumer Goods Sold from the time of delivery and in accordance with the Direc...

Страница 6: ...the specifications set out in the User s Manual e The vehicle has been altered or modified in any way or fitted with components other than those expressly authorised by GG as accepted components of th...

Страница 7: ...f a claim under Warranty or to arrange an inspection of the defect by an expert from GG Any additional obligations arising out of guarantees on parts replaced free of charge or any other service rende...

Страница 8: ...operartion of your GAS GAS Eight hours of running in are recommended in order to guarantee the correct operation of the engine It is important to warm the engine to the optimum operation temperature e...

Страница 9: ...Diameter and stroke 65x54 Carburettor PTK 34 Lubrication system Wet sump Ignition system Electronic TRANSMISSION Transmission type 5 speed Clutch type Multi disc system in oil bath Secondary transmis...

Страница 10: ...o shock multiadjustable Suspension stroke Front 170 mm Rear 164 mm Front fork oil FUCHS RENOLIN MR 310 Front fork oil level 40 mm 160 mm air chamber steel bar BRAKES Type Disc brake Disc diameter Fron...

Страница 11: ...10 TX RANDONN 125cc ELECTRICAL DIAGRAM...

Страница 12: ...11 TX RANDONN 200cc ELECTRICAL DIAGRAM...

Страница 13: ...box 8 Rear fender 9 Rear light 10 Front tyre 11 Front brake disc cover 12 Front brake disc 13 Cylinder 14 Carburetor 15 Chain guide 16 Chain tensioner 17 Chain 18 Rear sprocket cover 19 Rear sprocket...

Страница 14: ...heel 38 Left foot peg 39 Seat 40 Shift pedal 42 Fuel tank 43 Fuel tank cap 44 Left handlebar grip 45 Clutch lever 46 Light controls 48 Handlebar 49 Right foot peg 50 Multifunction 51 Indicators 53 Fro...

Страница 15: ...tor plate Every year 30 hours Every race Every race Every race Every race Every race Every race Every race Every race 30 hours 60 hours Every race Every race Every race Every race If is necessary 30 h...

Страница 16: ...race Every race Every race Every race Every race Every race Every race Every race 60 hours Every race Every race Every race Every race Every race If is necessary If is necessary If is necessary 5 hou...

Страница 17: ...a serial number that has also been printed on the front and this information must coincide with that contained in the vehicle documents We recommend that this information be entered in the box below...

Страница 18: ...side of the left hand grip To start the right hand indicator move this switch to the right and likewise to start the left hand indicator move this switch to the left All light controls have been locat...

Страница 19: ...ck If the steering is turned with the key in the lock it may be damaged and the locking system could be damaged I Use premium gasoline with an octane rating equal to or higher than that shown in the t...

Страница 20: ...the tab and turn it 1 4 turn in counterclockwise direc tion To close it place cap with the words GAS GAS in the upper position and turn the tab in clockwise direction It is important to check periodi...

Страница 21: ...e pointing down for normal operation When turned forwards it opens the reserve to the rear turns off the fuel 8 7 The regulation idling en gine can be adjusted by the screw B and the air regulation by...

Страница 22: ...ed C 7 8 This is the position the k i c k s t a r t should be in when not being used I The choke B is a device for aiding the starting when cold The enigne will r e a c h a n o r m a l temperature in...

Страница 23: ...rod introduce and get out the rod now you can see the oil level This level must be between max and min If it is too high drain the excess If it is too low add the necessary quantity by opening the oil...

Страница 24: ...le out removing the screw A Remove the screws B and take the cover out Access to the air filter C Remove screws D and pull the air filter up Remove screw E and filter foam is free Use watter and de te...

Страница 25: ...to periodically check the spark plug condition This must be done removing the spark plug from the upper part of the cylinder head First disconnect the spark plug cap and remove area first Clean the sp...

Страница 26: ...25 760 mm Level of air chamber 160 mm FRONT FORK 40 mm...

Страница 27: ...ding of the damper spring is measured by the rotation of the toothed rings C with the aid of a special wrench 7 C REAR SUSPENSION Free spring high 140mm Spring high preloaded Lp 134mm Standard spring...

Страница 28: ...ry important to periodically remove and verify the condition of the swingarm bearings and pieces The linkage at the lower part of rear suspension must be periodically cleaned inspected and lubricated...

Страница 29: ...e to the footrest springs and fixtures 8 Use special oil to lubricate the following 1 All pivot points of the brake and clutch levers C 2 The pivot of the gear shift lever C 8 C 8 8 3 Also the rear br...

Страница 30: ...The drive chain must be cleaned and lubricated thouroughly and frequently since it is exposed to the elements and constant abrassion 29 C 5 Apply grease to the linkage of the engine starting pedal 8 8...

Страница 31: ...quently lubricate the chain tensioner spring because it is under great stress C 7 8 Oil and clean the throttle control frequently it is especially recommended to do so after the bike has been cleaned...

Страница 32: ...1 The chain master link clip must be placed in opposite direction of the wheel travel C 7 To regulate the chain slack and center the rear wheel use the shaft excentrics which can be easily adjusted C...

Страница 33: ...d i t i o n s must checked to insure optimum Fig 1 Bad condition Fig 2 Good condition C 1 5 bar normal 0 5 bar trial 1 5 bar normal 0 5 bar trial Front tyre 2 75 x 21 TRIAL Rear tyre 4 00 x 18 TRIAL t...

Страница 34: ...iminate the air trapped in the brake system 7 The front brake fluid level can be verified through the transparent inspection window 7 7 Brake pad wear front and rear must be checked from time to time...

Страница 35: ...periodically and refill if necessary C To check the break liquid level fix the bike perpendicular to floor the level must be between MAX and MIN marks To be correct the level and marks in the tank mu...

Страница 36: ...els do not touch the ground if possible place cardboard under the wheels Cover the motorcycle to protect it from dust and dirt When starting off after an extended storage Remove the plastic bag from t...

Страница 37: ...ce is water resistant but not waterproof Do not wash with pressure washer Do not leave the device in direct sunlight when the motorcycle is stopped Avoid contact with gasoline degreasers or other clea...

Страница 38: ...r 24H SETTING the time Set the clock to the desired time by pressing 1 to 2 SETTING the maintenance reminder method Select the desired maintenance reminder method using the buttons 1 or 2 ODO Odometer...

Страница 39: ...et the DST Use buttons 1 and 2 to increase and decrease the DST Press the 3 button to return to main menu Screeb 2 DST2 DST2 Distance Traveled 2 The multifunction ENDURANCE II can accumulate data from...

Страница 40: ...No fuel Go to a specialized workshop Go to a specialized workshop Go to a specialized workshop Drain old fuel out of the tank With the fuel tank filled with new fuel the engine will start immediately...

Страница 41: ...n jet set too high Replace the rotor Drain the fuel tank and fill up with new fuel Clean the fuel system and verify its operation Clean or replace the air cleaner Verify its operation Verify if the ex...

Страница 42: ...brake Pad installed incorrectly or surface glazed Damaged cylinder Improperly tightened brackets nuts bolts Shock absorber set too hard Shock absorber set too soft Abnormal motorcycle noises Pour exce...

Страница 43: ...orrect wheel alignment Worn discs Leaking brake fluid Deteriorated brake fluid Broken pump piston Incorrect brake adjustment correct torque values Replace the chassis Go to a specialized workshop Adju...

Страница 44: ...ance of 30 centimeters minimum this will insure the correct gloss of the plastics and adherence of the self adhesive labels that decorate the motorcycle SAFE RIDING OF THIS MOTORCYCLE Safe riding of a...

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