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Engine
200 cc / 250 cc / 300 cc
EC ENDUCROSS WORKSHOP MANUAL
Ed: 07/05
SERVICE AND REPAIR OF THE ENGINE COMPONENTS
04-23
Selector shaft -15-
- Check that the selector shaft shows no signs of excessive
wear or contact marks.
- Check that the selector rod bushing -14- is in good condition
and without excess play.
Scorpion guide bushing -18-
- Check that the guide bushing does not show signs of excess
wear in the contact area with the scorpion -17-.
Selector shaft assembly
- Insert the selector shaft bushing -14- at the end. The assembly
position should be with the conical side -arrow- facing the
side opposite the scorpion -17-.
- Insert the scorpion guide bushing -18- in the end of the
selector shaft -15-.
- Insert the scorpion -17- in the selector shaft guide.
- Place the selector spring -19- on the shaft support and
support the lower foot (straight foot) on the end.
- Using pliers, pass the upper foot (curved foot) over the end
until it is supported on the opposite side to the lower foot.
- Insert the ends of the scorpion spring -16- on the supports
of the selector shaft -15-and of the scorpion -17-.
Gear lock -6-
- Check that the bearing at the end of the lock is in good
condition, turns easily and does not show signs of excess
play.
Desmodromic -7-
- Check the rolling tracks of the desmodromic bearings -1-
for seizure, signs of rolling and play.
- Check the inside of the desmodromic channels for dirt and
particles and make sure the channels are not excessively
worn.
Short -9- and long -11-fork shaft
- Check the fork shafts for deformation.
- Check the shafts for signs of wear or grooving. The forks
should slide easily across the shafts.
Maximum deformation of
0.05 mm
the fork shafts
Forks -8- and -12-
- Check that the fork is neither damaged nor bent.
- Check that the interior of the fork ride opening shows no
signs of wear or grooving.
Содержание EC 200
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